# Parason — Full Content > This file contains the full extractable content from parason.com for AI/LLM consumption. > Parason is a global leader in pulp & paper machinery with 30+ years of innovation and 1,000+ installations across 50+ countries. --- # Products ## Stock Preparation Solution Complete stock preparation systems — pulping, screening, cleaning, refining, thickening, and water treatment. URL: https://www.parason.com/products/stock-preparation ### Pulping - **Bale Breaker**: https://www.parason.com/products/stock-preparation/bale-breaker - **SharpEdge™ Drum Pulper**: https://www.parason.com/products/stock-preparation/drum-pulper - **Hicon™ Pulper & System**: https://www.parason.com/products/stock-preparation/hicon-pulper - **LC Offset Pulper Loop**: https://www.parason.com/products/stock-preparation/lc-offset-pulper - **Low Cons. D-Type Pulper**: https://www.parason.com/products/stock-preparation/d-type-pulper - **Parason Under Pulper**: https://www.parason.com/products/stock-preparation/under-pulper - **CSTP Pulper**: https://www.parason.com/products/stock-preparation/cstp-pulper - **HTP Wet Strength Pulper**: https://www.parason.com/products/stock-preparation/htp-wet-strength-pulper - **Low Consistency Virgin Pulper**: https://www.parason.com/products/stock-preparation/lc-virgin-pulper ### Cleaning - **Hi-Density Cleaner - Steel**: https://www.parason.com/products/stock-preparation/hd-cleaner-steel - **MC Centricleaner**: https://www.parason.com/products/stock-preparation/mc-centricleaner - **LC Cleaner - LCC**: https://www.parason.com/products/stock-preparation/lc-cleaner-lcc - **Sand Separator**: https://www.parason.com/products/stock-preparation/sand-separator-pss ### Screening - **Coarse Screen**: https://www.parason.com/products/stock-preparation/coarse-screen - **Turbo Separator**: https://www.parason.com/products/stock-preparation/turbo-separator - **Fine Screen**: https://www.parason.com/products/stock-preparation/fine-screen - **Inflow Pressure Screen**: https://www.parason.com/products/stock-preparation/inflow-pressure-screen - **Combo Screen**: https://www.parason.com/products/stock-preparation/combo-screen - **Fractionator**: https://www.parason.com/products/stock-preparation/fractionator - **Vibrating Screen**: https://www.parason.com/products/stock-preparation/vibrating-screen - **Upflow Screen**: https://www.parason.com/products/stock-preparation/upflow-screen ### Thickening - **Parason Disc Filter**: https://www.parason.com/products/stock-preparation/disc-filter - **Double Disc Filter**: https://www.parason.com/products/stock-preparation/double-disc-filter - **Gravity Thickener**: https://www.parason.com/products/stock-preparation/gravity-thickener - **Folded Thickener**: https://www.parason.com/products/stock-preparation/folded-thickener - **Decker Thickener**: https://www.parason.com/products/stock-preparation/decker-thickener ### Dispersion System - **Dispersion System**: https://www.parason.com/products/stock-preparation/dispersion-system - **Disperser**: https://www.parason.com/products/stock-preparation/disperser ### De-inking - **De-Inking System**: https://www.parason.com/products/stock-preparation/deinking-system - **Parason Oxidative Bleach Tower**: https://www.parason.com/products/stock-preparation/bleach-tower ### Refining - **Parason Twin Disc Refiner™**: https://www.parason.com/products/stock-preparation/twin-disc-refiner - **Conical Refiner**: https://www.parason.com/products/stock-preparation/conical-refiner - **Parason CylindReX™ Refiner**: https://www.parason.com/products/stock-preparation/cylindrex-refiner ### Deflaking - **Conical Type Deflaker**: https://www.parason.com/products/stock-preparation/conical-deflaker - **Hole Type Deflaker**: https://www.parason.com/products/stock-preparation/hole-deflaker - **Ring Type Deflaker**: https://www.parason.com/products/stock-preparation/ring-deflaker ### Agitation - **Hydro Turbulence Agitator**: https://www.parason.com/products/stock-preparation/hydro-agitator - **Vertical Agitator**: https://www.parason.com/products/stock-preparation/vertical-agitator ### Headbox - **Hydraulic Headbox**: https://www.parason.com/products/stock-preparation/hydraulic-headbox - **Pressurized Headbox**: https://www.parason.com/products/stock-preparation/pressurized-headbox ### Screen Basket - **Hole Baskets**: https://www.parason.com/products/stock-preparation/hole-baskets - **Slotted Baskets**: https://www.parason.com/products/stock-preparation/slotted-baskets - **High Consistency Basket**: https://www.parason.com/products/stock-preparation/high-consistency-basket - **Top Separator Basket**: https://www.parason.com/products/stock-preparation/top-separator-basket - **Black Liquor Pressure Filter**: https://www.parason.com/products/stock-preparation/black-liquor-pressure-filter - **Application Based Screen Rotors**: https://www.parason.com/products/stock-preparation/application-based-screen-rotors ### Refiner Plates & Fillings - **Refiner Fillings**: https://www.parason.com/products/stock-preparation/refiner-fillings - **Refiner Plates**: https://www.parason.com/products/stock-preparation/refiner-plates - **VRD Plates**: https://www.parason.com/products/stock-preparation/vrd-plates - **Finedge Plates**: https://www.parason.com/products/stock-preparation/finedge-plates - **Finedge Range**: https://www.parason.com/products/stock-preparation/finedge-range - **Conical Fillings**: https://www.parason.com/products/stock-preparation/conical-fillings - **Disperser & Deflaker Disc**: https://www.parason.com/products/stock-preparation/disperser-deflaker-disc - **HC Defibrator Fillings**: https://www.parason.com/products/stock-preparation/hc-defibrator-fillings ## Paper Machine High-performance paper machines — headbox, forming, pressing, drying, calendering, and reeling sections. URL: https://www.parason.com/products/paper-machine ### Headbox - **Hydraulic Headbox**: https://www.parason.com/products/paper-machine/hydraulic-headbox - **Pressurized Headbox**: https://www.parason.com/products/paper-machine/pressurized-headbox ### Wire Section - **Fourdrinier Wire Section**: https://www.parason.com/products/paper-machine/fourdrinier ### Press Section - H Type - **H-Type Press Section**: https://www.parason.com/products/paper-machine/h-type-press ### Pre Dryer Section - **Pre Dryer Section**: https://www.parason.com/products/paper-machine/pre-dryer ### Maxi Press™ (Shoe Press) - **Maxi Press™ Shoe Press**: https://www.parason.com/products/paper-machine/maxi-press ### Size Press / Film Press - **Film Press**: https://www.parason.com/products/paper-machine/film-press ### Post Dryer Section - **Post Dryer Section**: https://www.parason.com/products/paper-machine/post-dryer ### Calender - **Machine Calender**: https://www.parason.com/products/paper-machine/calender ### Quality Control System - **Quality Control System**: https://www.parason.com/products/paper-machine/qcs ### Pope Reel (Auto Spool) - **Pope Reel with Auto Spool**: https://www.parason.com/products/paper-machine/pope-reel ### Cast Iron Dryers - **Cast Iron Dryers**: https://www.parason.com/products/paper-machine/cast-iron-dryers ## Tissue Machine Advanced tissue manufacturing solutions — crescent former, yankee dryer, hood systems. URL: https://www.parason.com/products/tissue-machine ### Hydraulic Headbox - **Hydraulic Headbox for Tissue**: https://www.parason.com/products/tissue-machine/tissue-headbox ### Crescent Former - **Crescent Former**: https://www.parason.com/products/tissue-machine/crescent-former ### Wire Section - **Tissue Wire Section**: https://www.parason.com/products/tissue-machine/tissue-wire ### Yankee Cylinders - **Yankee Dryer Cylinder**: https://www.parason.com/products/tissue-machine/yankee-cylinder ### Hood - **Yankee Hood System**: https://www.parason.com/products/tissue-machine/yankee-hood ### Suction Press Rolls - **Suction Press Roll**: https://www.parason.com/products/tissue-machine/suction-press-roll ### Pope Reel - **Tissue Pope Reel**: https://www.parason.com/products/tissue-machine/tissue-pope-reel ### Quality Control System - **Tissue QCS**: https://www.parason.com/products/tissue-machine/tissue-qcs ### Doctor Blade - **Creping Doctor System**: https://www.parason.com/products/tissue-machine/creping-doctor ### Felt/Wire Stretchers - **Felt & Wire Stretcher System**: https://www.parason.com/products/tissue-machine/stretchers ## Agro & Wood Pulping Pulping solutions for agro residues and wood — digesters, washers, screens, and chemical recovery. URL: https://www.parason.com/products/agro-wood-pulping ### Agro Based Pulping - **Depither**: https://www.parason.com/products/agro-wood-pulping/depither - **Pulper**: https://www.parason.com/products/agro-wood-pulping/pulper - **Aqua Separator**: https://www.parason.com/products/agro-wood-pulping/aqua-separator - **Thickener**: https://www.parason.com/products/agro-wood-pulping/thickener - **Twin Turbo Washer**: https://www.parason.com/products/agro-wood-pulping/twin-turbo-washer - **Plug Screw Feeder**: https://www.parason.com/products/agro-wood-pulping/plug-screw-feeder - **Digester Tube**: https://www.parason.com/products/agro-wood-pulping/digester-tube - **Brown Stock Washer**: https://www.parason.com/products/agro-wood-pulping/brown-stock-washer ### Wood Pulping Systems - **Wood Debarking Machine**: https://www.parason.com/products/agro-wood-pulping/wood-debarking-machine - **Chipper**: https://www.parason.com/products/agro-wood-pulping/chipper - **Vertical Digester**: https://www.parason.com/products/agro-wood-pulping/vertical-digester - **Pressure Screen**: https://www.parason.com/products/agro-wood-pulping/pressure-screen ### Common Equipment - **Shredder Repulper**: https://www.parason.com/products/agro-wood-pulping/shredder-repulper - **Conveyor Repulper**: https://www.parason.com/products/agro-wood-pulping/conveyor-repulper - **Foam Breaker**: https://www.parason.com/products/agro-wood-pulping/foam-breaker - **Tower Scraper**: https://www.parason.com/products/agro-wood-pulping/tower-scraper ## Molded Fiber Molded fiber packaging equipment — forming machines, molds, stock preparation, and trimming. URL: https://www.parason.com/products/molded-fiber ### Forming Machines - **Automatic Forming Machine PFA-S1500**: https://www.parason.com/products/molded-fiber/pfa-s1500 - **Automatic Forming Machine PFA-S1300**: https://www.parason.com/products/molded-fiber/pfa-s1300 - **Automatic Forming Machine PFA-D1000**: https://www.parason.com/products/molded-fiber/pfa-d1000 - **Robotic Forming Machine**: https://www.parason.com/products/molded-fiber/robotic-forming-machine - **Reciprocating Forming Machine**: https://www.parason.com/products/molded-fiber/reciprocating-forming-machine - **Semi-Automatic Forming Machine**: https://www.parason.com/products/molded-fiber/semi-automatic-forming-machine ### Finishing & Trimming - **Edge Trimming Machine**: https://www.parason.com/products/molded-fiber/edge-trimming-machine - **Production Molds**: https://www.parason.com/products/molded-fiber/production-molds ### Solutions & Services - **Industrial Packaging Solutions**: https://www.parason.com/products/molded-fiber/industrial-packaging-solutions - **New Product Development**: https://www.parason.com/products/molded-fiber/new-product-development - **Stock Preparation**: https://www.parason.com/products/molded-fiber/stock-preparation-molded-fiber ## Effluent Treatment Plant (ETP) Effluent treatment plants, biogas, and CNG recovery solutions. URL: https://www.parason.com/services/etp-bio-cng ### Primary Treatment - **Rotary Drum Screw**: https://www.parason.com/products/stock-preparation/rotary-drum-screw - **Conventional Clarifier**: https://www.parason.com/products/stock-preparation/conventional-clarifier ### Secondary Treatment - **Flotation Cell**: https://www.parason.com/products/stock-preparation/flotation-cell - **Spray Filter Fractioning Screen**: https://www.parason.com/products/stock-preparation/spray-filter ### Tertiary Treatment - **Pressure Sand Filter**: https://www.parason.com/products/stock-preparation/pressure-sand-filter - **Fifty Filter**: https://www.parason.com/products/stock-preparation/fifty-filter - **Water Softener**: https://www.parason.com/products/stock-preparation/water-softener ### Sludge Handling - **Belt Filter Press**: https://www.parason.com/products/stock-preparation/belt-filter-press - **Sludge Screw Press**: https://www.parason.com/products/stock-preparation/sludge-screw-press - **Reject Fan Press**: https://www.parason.com/products/stock-preparation/reject-fan-press ## Engineering Services Engineering services for pulp & paper mills — design, automation, consulting. URL: https://www.parason.com/products/engineering-services ### Basic Engineering - **Basic Engineering**: https://www.parason.com/products/engineering-services ### Detail Engineering - **Detail Engineering**: https://www.parason.com/products/engineering-services ### Supervision of Erection & Commissioning - **Supervision of Erection & Commissioning**: https://www.parason.com/products/engineering-services ### Audit Services - **Audit Services**: https://www.parason.com/products/engineering-services --- # Services - **Comprehensive services — turnkey projects, engineering, automation, audits, and ETP solutions.** — https://www.parason.com/services - **End-to-end turnkey project delivery for complete paper mill setup.** — https://www.parason.com/services/turnkey-solution - **Engineering design, process optimization, and plant layout services.** — https://www.parason.com/services/engineering - **Industrial automation, IoT integration, and smart mill solutions.** — https://www.parason.com/services/automation-iot - **Mill audits, process consulting, and efficiency optimization services.** — https://www.parason.com/services/audit-consulting - **Effluent treatment plants, biogas, and CNG recovery solutions.** — https://www.parason.com/services/etp-bio-cng - **Compact skid-mounted pulping systems for small and mid-scale operations.** — https://www.parason.com/services/skid-pulping --- # Industries - **Industries served — pulp & paper, molded fiber, chemical, panel board, and more.** — https://www.parason.com/industry - **Equipment and solutions for the pulp & paper industry.** — https://www.parason.com/industry/pulp-and-paper - **Sustainable molded fiber packaging solutions for food service and industrial use.** — https://www.parason.com/industry/molded-fiber - **Chemical processing equipment — reactors, mixers, and vessels.** — https://www.parason.com/industry/chemical - **Panel board manufacturing equipment and solutions.** — https://www.parason.com/industry/panel-board - **Maize processing equipment for starch and related industries.** — https://www.parason.com/industry/maize - **Environmental and energy solutions — ETP, biogas, waste-to-energy.** — https://www.parason.com/industry/environment-energy - **Custom-engineered equipment and solutions for unique process requirements.** — https://www.parason.com/industry/custom-engineering - **Equipment for starch-based and cement board manufacturing.** — https://www.parason.com/industry/starch-cement-board --- # Spare Parts - **Genuine Parason spare parts — refiner plates, screen baskets, and OEM replacements.** — https://www.parason.com/spare-parts - **High-performance refiner plates and disc segments for all refiner types.** — https://www.parason.com/spare-parts/refiner-plates - **Precision-engineered screen baskets for pressure screens.** — https://www.parason.com/spare-parts/screen-baskets - **Replacement parts for stock preparation equipment.** — https://www.parason.com/spare-parts/stock-preparation - **Spare parts for paper machine sections.** — https://www.parason.com/spare-parts/paper-machine - **Spare parts for tissue machines.** — https://www.parason.com/spare-parts/tissue-machine - **Parts for agro and wood pulping equipment.** — https://www.parason.com/spare-parts/agro-wood-pulping - **ETP equipment spare parts and consumables.** — https://www.parason.com/spare-parts/etp - **Pre-assembled maintenance kits for scheduled servicing.** — https://www.parason.com/spare-parts/maintenance-kits - **Equipment rebuild and refurbishment services.** — https://www.parason.com/spare-parts/rebuild-services --- # Catalogues ## Complete Pulping Solutions Comprehensive range of pulping equipment including D-Type, HiCon, Drum Pulpers and more for waste paper and virgin pulp processing. - Category: Stock Preparation - File Size: 2.5 MB - Download: https://www.parason.com/website-images/catalog/Complete Pulping Solutions.pdf ## Complete Cleaning Solutions High-efficiency centricleaner systems for contaminant removal — HD, MC, and LC cleaners for every stage. - Category: Stock Preparation - File Size: 1.1 MB - Download: https://www.parason.com/website-images/catalog/Complete Cleaning Solutions.pdf ## Screening Solutions Advanced pressure screens, vibrating screens and reject sorters for fibre fractionation and contaminant removal. - Category: Stock Preparation - File Size: 2.3 MB - Download: https://www.parason.com/website-images/catalog/Screening Solutions.pdf ## Screen Baskets High-precision screen baskets and cylinders for pressure screens — slotted and hole type configurations. - Category: Stock Preparation - File Size: 1.8 MB - Download: https://www.parason.com/website-images/catalog/Screen-Basket.pdf ## Complete Pulp Thickener Series Disc filters, gravity thickeners, decker thickeners and screw presses for pulp consistency management. - Category: Stock Preparation - File Size: 2.3 MB - Download: https://www.parason.com/website-images/catalog/Complete Pulp Thickener Series.pdf ## Dispersion & Deinking System Dispersers, flotation cells, and complete deinking lines for high-quality recycled pulp production. - Category: Stock Preparation - File Size: 2.0 MB - Download: https://www.parason.com/website-images/catalog/Dispersion -and- Deinking System.pdf ## Vertical & Horizontal Agitators Industrial agitator systems for pulp stock chests, mixing tanks, and process vessels. - Category: Stock Preparation - File Size: 312 KB - Download: https://www.parason.com/website-images/catalog/Vertical -and- Horizontal Agitators System.pdf ## Refining & Deflaking Technology World-class conical refiners, disc refiners, and deflakers for fibre development and ink detachment. - Category: Refiner Technology - File Size: 1.9 MB - Download: https://www.parason.com/website-images/catalog/Worldclass Refining -and- Deflaking Technology.pdf ## Refiner Plates & Fillings Precision-engineered refiner plates, disc fillings and segments for all refiner types and applications. - Category: Refiner Technology - File Size: 2.5 MB - Download: https://www.parason.com/website-images/catalog/Refiner-Plate.pdf ## Headbox Hydraulic and pressurized headbox systems for uniform fibre distribution and superior sheet formation. - Category: Paper Machine - File Size: 2.4 MB - Download: https://www.parason.com/website-images/catalog/parason-headbox.pdf ## Paper Machine Complete paper machine solutions from headbox to pope reel — fourdrinier, press, dryer sections and QCS. - Category: Paper Machine - File Size: 1.2 MB - Download: https://www.parason.com/website-images/catalog/Parason_Paper_Machine.pdf ## Tissue Machine Crescent former tissue machines with Yankee cylinder, hood system, and complete tissue line solutions. - Category: Tissue Machine - File Size: 1.8 MB - Download: https://www.parason.com/website-images/catalog/Parason_Tissue_Machine.pdf ## Molded Fiber Products Forming machines, molds, and complete production lines for eco-friendly molded fibre packaging. - Category: Molded Fiber - File Size: 5.3 MB - Download: https://www.parason.com/website-images/catalog/Molded_Fiber_Products.pdf ## ETP & Bio CNG Effluent treatment plants and biogas/bio-CNG systems for sustainable paper mill operations. - Category: Environmental - File Size: 4.5 MB - Download: https://www.parason.com/website-images/catalog/Effluent Treatment Plant -and- CBG_Bio_CNG.pdf --- # Case Studies ## 500 TPD Stock Preparation for Duplex Board - **Client**: Ambani Paper LLP - **Location**: Morbi, Gujarat, India - **Region**: india - **Category**: stock-preparation - **Capacity**: 500 TPD **Key Metrics:** - Capacity: 500 TPD - Deckle: 3.7m - Grade: Duplex Board Complete stock preparation line for duplex board manufacturing at 200-450 GSM. This is one of Parason's largest single-site installations, delivering technically advanced pulping, screening, and cleaning systems for high-quality board production. > "Parason's stock preparation line is technically advanced and offers good value." > — Prayag Patel, Director, Ambani Paper LLP ## 150 TPD Kraft Turn-Key Project - **Client**: International Kraft Mill - **Location**: Algeria, Algeria - **Region**: africa - **Category**: turnkey - **Capacity**: 150 TPD **Key Metrics:** - Capacity: 150 TPD - Scope: Full Turnkey - Milestone: 1st Intl. Kraft Parason's first international kraft turnkey project including paper machine. This landmark project demonstrated Parason's capability to deliver complete mill solutions across borders, covering stock preparation through paper machine installation and commissioning. ## High Consistency Pulping System - **Client**: Olcan Kagit - **Location**: Gaziantep, Turkey - **Region**: middle-east - **Category**: stock-preparation **Key Metrics:** - Timeline: 150 days - Efficiency: +15-16% - Quality: Zero Plastic High consistency pulping system delivering clean pulp yield free of plastic contamination. The system meets stringent food packaging standards with 15-16% efficiency gain over previous setup, achieved within 150 days of commissioning. ## Deflakers for Glass Fibre Grade - **Client**: Ahlstrom-Munksjö - **Location**: Helsinki, Finland - **Region**: europe - **Category**: stock-preparation **Key Metrics:** - Market: European Premium - Grade: Glass Fibre - Result: Written Acclaim Deflaker supply to one of Europe's premier specialty paper manufacturers for their glass fibre grade production. The equipment met demanding European quality standards and earned formal written appreciation from the client. > "The deflakers fully meet our requirements and successfully operate at our mill." > — Igor Anfinogentov, Procurement, Ahlstrom-Munksjö ## 400 TPD Paper Machine with Shoe Press - **Client**: Ashoka Kraft - **Location**: Guwahati, Assam, India - **Region**: india - **Category**: paper-machine - **Capacity**: 400 TPD **Key Metrics:** - Capacity: 400 TPD - Steam Savings: 15-20% - Quality: Higher RCT 400 TPD paper machine equipped with shoe press technology delivering 15-20% steam savings and significantly higher RCT values. The shoe press integration improved sheet dryness post-press section, reducing dryer load substantially. > "We decided to place the order with Parason because of their proven track record." > — Mohit Gupta, Director, Ashoka Kraft ## 300 TPD Complete Turnkey Mill - **Client**: Quantum Papers - **Location**: Nigeria, Nigeria - **Region**: africa - **Category**: turnkey - **Capacity**: 300 TPD **Key Metrics:** - Capacity: 300 TPD - Scope: Complete Turnkey - Support: Staff Training Complete turnkey mill installation including stock preparation, paper machine, and auxiliary systems. Project scope included comprehensive staff training to ensure smooth operations and local capability building. ## 12 Disc Filters — Rapid Deployment - **Client**: Lohia Paper & Boards - **Location**: Raipur, Chhattisgarh, India - **Region**: india - **Category**: stock-preparation **Key Metrics:** - Units: 12 Disc Filters - Dispatch: 72 hours - Quality: Zero Impurities Rapid deployment of 12 disc filters dispatched within 72 hours. The installation achieved negligible impurities in output, higher pulp yield, significant cost savings, and measurably improved product quality within 3 months of operation. ## Screen Baskets for METSO Screens - **Client**: TNPL - **Location**: Chennai, Tamil Nadu, India - **Region**: india - **Category**: screening **Key Metrics:** - Scale: 400K TPA - Impact: Import Substitution - Trust: Repeat Orders Screen basket supply for METSO screens at TNPL's 400,000 TPA facility. Performance matched imported baskets, enabling import substitution with significant cost advantages. Continued repeat orders validate the consistent quality delivered. ## Disc Filters — Significant Accomplishments - **Client**: Mehali Papers Pvt. Ltd. - **Location**: Gujarat, India - **Region**: india - **Category**: stock-preparation **Key Metrics:** - Units: 8 Disc Filters - Size: 5.2m Dia - Task: Pulp Filtration Supply of 8 Disc Filters with 5.2 meters diameter for pulp filtration at Mehali Papers. Five units were immediately installed and have been running successfully, delivering smooth and clear pulp consistently for over 6 months. > "The Disc Filter supplied by you of size 5.2 meters (5/8) is working satisfactorily at our mills from last 6 months. We appreciate the efforts taken by Parason team." > — Ashraf A. Nathani, Managing Director, Mehali Papers ## Disc Filter & Dispersion System for Kraft Paper - **Client**: Eco Tech Papers - **Location**: Kamalpur, Assam, India - **Region**: india - **Category**: stock-preparation **Key Metrics:** - Products: Disc Filter + HDS - Performance: 7+ Years - Result: Quality Paper Installation of Parason Disc Filters and Hot Dispersion System to improve pulp quality and paper strength. The system reduced freshwater and heat consumption while removing minute impurities and specks, producing clean, dirt-free stock for eco-friendly multilayer Kraft Paper. > "Since last seven years the unit of Parason Disc Filter and Parason Dispersion System is working in our Eco Tech Papers. These units have been working more or less maintenance-free and smooth in the performance." > — Pradeep Jain, Partner, Eco Tech Papers ## Disc Filter for Recycled Paper Production - **Client**: Banwari Paper Mills Ltd. - **Location**: Kashipur, Uttarakhand, India - **Region**: india - **Category**: stock-preparation **Key Metrics:** - Size: 3.7 Dia 10/12 - Experience: 32 Years - Grade: 100% Recycled Parason Disc Filters installed at Banwari Paper Mills, a 32-year-old recycled paper manufacturer. The filters resolved cloudy filtrate issues, delivering clear pulp with specified throughput and provision for future capacity increase. Performance met international standards. > "The Poly Disc Filter (PDF) size 3.7 Dia 10/12 has been in use for the past 11 months and we are happy to inform you that its performance is found to be very satisfactory." > — Jasbir Singh Goraya, Managing Director, Banwari Paper Mills ## Turnkey Duplex Paperboard Plant - **Client**: Diyan Papers LLP - **Location**: Gujarat, India - **Region**: india - **Category**: turnkey - **Capacity**: 100K TPA **Key Metrics:** - Capacity: 95-100K TPA - Grade: Duplex Board - Raw Material: 100% Recycled Complete turnkey guidance for establishing a duplex paperboard manufacturing plant using 100% recycled raw materials. Parason provided planning, execution, and commissioning support, enabling Diyan Papers to produce Greyback, Whiteback, and Whitetop Liner Paper and Boards. ## 6 TPD Molded Fiber Integrated Plant - **Client**: Skyang Products LLP - **Location**: India, India - **Region**: india - **Category**: molded-fiber - **Capacity**: 6 TPD **Key Metrics:** - Capacity: 6 TPD - Product: Molded Tableware - Scope: Full Integration Integrated stock preparation system with semi-automatic forming machine for molded fiber products. Parason delivered complete plant engineering including 2D/3D piping models and BOM, enabling Skyang to produce biodegradable tableware, bagasse plates, and cup lids. ## Complete Stock Preparation Line - **Client**: Agrimaster Papers - **Location**: Egypt, Egypt - **Region**: africa - **Category**: stock-preparation **Key Metrics:** - Scope: Full Pulp Line - Region: North Africa - Result: Appreciation Letter Complete stock preparation equipment line including pulping, cleaning, screening, and thickening machines installed at Agrimaster Papers in Egypt. The equipment earned a formal appreciation letter commending efficient performance and consistent operation across all systems. ## Paper Container Manufacturing — Eco Initiative - **Client**: Kuber Poly Paper Mill - **Location**: India, India - **Region**: india - **Category**: stock-preparation **Key Metrics:** - Products: Refiners + Pulpers - Output: Paper Containers - Impact: Plastic Substitute Supply of Twin Disc Refiners, Pulpers, and Screen Baskets enabling Kuber Poly to manufacture paper plates, bowls, and containers as eco-friendly substitutes to single-use polystyrene products, supporting India's plastic elimination initiative. ## Skid Turnkey Project for Suzano - **Client**: Suzano - **Location**: Brazil, Brazil - **Region**: americas - **Category**: turnkey **Key Metrics:** - Type: Skid Turnkey - Client: Global Leader - Delivery: Pre-tested Parason Brazil successfully manufactured and delivered a comprehensive Skid turnkey project — a pre-fabricated and pre-tested system — for Suzano, one of the world's largest pulp producers. The project showcased precision engineering and technical prowess in the Americas market. ## Complete Turnkey Stock Preparation - **Client**: Adhirath Papers - **Location**: Nigeria, Nigeria - **Region**: africa - **Category**: turnkey **Key Metrics:** - Scope: Full Turnkey - Region: West Africa - Service: Design to Training Complete turnkey stock preparation system commissioned at Adhirath Papers in Nigeria. Parason managed every detail from customized design and world-class manufacturing to smooth installation and hands-on training, ensuring flawless execution and maximum client satisfaction. ## Six High-Efficiency Agitators - **Client**: Samsen Papers Pvt. Ltd. - **Location**: Coimbatore, Tamil Nadu, India - **Region**: india - **Category**: stock-preparation **Key Metrics:** - Units: 6 Agitators - Application: Pulp Mixing - Fiber: Market + Recycled Installation of six high-efficiency agitators for efficient mixing of market pulp and recycled fiber at Samsen Papers. The agitators ensure uniform consistency and optimal stock preparation for their paper production line. ## Air Cushion Headbox — 4250mm Slice Width - **Client**: N.K.R. Engineers Pvt. Ltd. - **Location**: Gujarat, India - **Region**: india - **Category**: paper-machine **Key Metrics:** - Slice Width: 4250mm - GSM Range: 100-250 - Grades: Kraft + Board Advanced Air Cushion Headbox (Pressurized) with 4250mm slice width, GSM range of 100-250, and flow capacity of 11,900-23,500 LPM. Tailored for consistent GSM control, uniform stock distribution, and enhanced paper formation across kraft, tissue, writing-printing, and board grades. ## 100 TPD Pulp Mill for Absorbent Kraft - **Client**: Mangalam Paper - **Location**: Gujarat, India - **Region**: india - **Category**: stock-preparation - **Capacity**: 100 TPD **Key Metrics:** - Capacity: 100 TPD - Grade: Absorbent Kraft - Scope: Entire Pulp Mill Supply of the entire pulp mill section for Mangalam Paper's new 100 TPD absorbent kraft paper plant. Parason delivered complete pulping, cleaning, screening, and thickening systems to support high-quality absorbent grade paper production. --- # Blog ## Deinking Process in Paper Industry: Full Guide URL: https://www.parason.com/blog/deinking-process-in-paper-industry Date: 2024-07-30 Category: stock-preparation ☰ Table of Contents (10 sections)1 What Is Deinking?2 How the Deinking Process Works: Step by Step3 Flotation vs Washing DeinkingShow all 10 sections ▼4 Chemicals Used in Deinking5 Paper Grades That Require Deinking6 Complete Deinking Equipment Line7 Parason Deinking Equipment8 Common Challenges in Deinking9 Related Reading10 FAQs Every tonne of recycled paper that enters a paper mill carries ink, toner, coatings, adhesives, and contaminants from its previous life. The deinking process removes these unwanted materials from the fiber — and the quality of your deinked pulp (DIP) directly determines the brightness, cleanliness, and market value of your finished paper. Whether you are running a tissue line from recycled office waste, producing newsprint from old newspapers, or making writing-grade paper from mixed waste — understanding how deinking works is essential for making informed equipment decisions and getting the output quality your buyers demand. This guide covers the complete deinking process, from the chemistry behind ink removal to the equipment that makes it happen at industrial scale. What Is Deinking? Deinking is the process of removing printing ink, toner, coatings, and other contaminants from recycled paper fibers. The goal is to produce clean, bright fiber — called deinked pulp (DIP) — that can be used to manufacture new paper products. The term covers a range of techniques, but at its core, deinking relies on two principles: Detaching ink particles from the fiber surface using chemicals and mechanical action Separating those detached ink particles from the fiber slurry using either flotation or washing The method you choose — and the equipment configuration you invest in — depends on the type of ink being removed, the raw material being processed, and the brightness your target paper grade requires. How the Deinking Process Works: Step by Step A complete deinking line in a paper mill follows a logical sequence. Each stage builds on the previous one, progressively cleaning the fiber until it meets your quality target. Step 1: Pulping Waste paper is fed into a pulper along with water and deinking chemicals. The pulper breaks the paper into individual fibers while the chemicals begin loosening the bond between ink and fiber. At this stage, the ink is detached but still suspended in the slurry alongside the fibers. Step 2: Screening and Cleaning Before deinking begins, the pulp passes through pressure screens and cleaners to remove physical contaminants — plastics, staples, tape, sand, and other non-fiber materials. This protects downstream deinking equipment and improves efficiency. Step 3: Flotation Deinking This is where the actual ink removal happens. In flotation deinking, air is injected into the diluted pulp slurry through precision nozzles. The deinking chemicals have already made the ink particles hydrophobic — meaning they repel water and attract air. When micro-bubbles rise through the slurry, ink particles attach to the bubble surfaces and float to the top as a dark foam. This ink-laden foam is continuously skimmed off, while clean fiber exits from below. Most industrial deinking plants use multiple flotation cells arranged in series — primary cells for bulk ink removal, followed by secondary cells that maximize fiber recovery from the reject foam. Step 4: Dispersion (If Required) Flotation handles the bulk of the ink, but some contaminants resist flotation — stickies from adhesive labels, wax from coated corrugated board, and residual ink that was not fully detached during pulping. A hot disperser operates at 30% consistency and 100°C, using intense mechanical shear to fragment these remaining contaminants into particles so small they become invisible in the finished paper. Dispersion does not remove contaminants — it makes them harmless. The two processes are complementary. Step 5: Bleaching After flotation and dispersion, the pulp may still need brightness improvement — especially for tissue and writing-grade paper. Oxidative bleaching using hydrogen peroxide is the standard method for deinked pulp. A bleach tower holds the high-consistency stock (24–30%) for adequate retention time, allowing the bleaching chemicals to react fully and uniformly. The result is a measurable brightness gain that meets the specifications your paper buyers expect. Flotation Deinking vs Washing Deinking: Which One Do You Need? These are the two primary deinking methods used in paper mills worldwide. The right choice depends on the ink type in your raw material. ParameterFlotation DeinkingWashing Deinking How it worksAir bubbles carry ink to surface as foamInk is washed out through dilution and thickening cycles Best for ink typesOffset printing ink, flexographic ink, laser toner, digital printWater-based flexographic ink, small particle inks Ink particle sizeRemoves larger particles (10–150 microns)Removes smaller particles (below 10 microns) Fiber lossLower fiber loss (2–5%)Higher fiber loss (8–15%) Water consumptionLowerHigher Common raw materialOld newspapers, magazines, office wasteOld corrugated containers with water-based ink Most common usePrimary deinking method in most millsUsed as secondary method for specific applications In practice, many recycled paper mills use flotation as the primary deinking method and add washing stages only when the raw material contains significant amounts of water-based inks. The decision should be based on your specific furnish mix and target paper grade. Chemicals Used in the Deinking Process Deinking chemicals play a critical role — without the right chemistry, even the best equipment will not deliver clean fiber. Here are the main chemicals used and what they do: ChemicalFunctionWhy It Matters Sodium hydroxide (NaOH)Swells fibers, loosens the ink-to-fiber bondEssential first step — ink must be detached before it can be removed Sodium silicateDisperses ink particles, stabilizes hydrogen peroxidePrevents detached ink from redepositing onto fibers Surfactants / CollectorsMake ink particles hydrophobic (water-repelling)Critical for flotation — ink must attach to air bubbles Fatty acid soapsAssist flotation, create stable foamHelps form the ink-laden foam that gets skimmed off Hydrogen peroxideOxidative bleaching agentRestores brightness after ink removal The exact chemical recipe varies based on the ink type being removed, the raw material being processed, and the target brightness of the finished paper. Your chemical supplier and equipment manufacturer should work together to optimize the dosing for your specific application. What Paper Grades Require Deinking? Not every recycled paper product needs deinking. The requirement depends on the brightness and cleanliness standard your end product must meet. Grades That Require Deinking Tissue paper from recycled fiber — facial tissue, toilet paper, napkins require high brightness Writing and printing paper from office waste — must meet brightness standards for printing via paper machines Newsprint from old newspapers and magazines — visible ink specks are not acceptable White-top testliner from mixed waste — the white top layer must be clean and bright Grades That Usually Do Not Need Deinking Kraft liner and fluting from old corrugated containers — brown grades tolerate ink Industrial packaging — appearance is secondary to strength Grey board / chip board — made from mixed waste without brightness requirements If you are planning a recycled fiber line for tissue or writing-grade paper, deinking equipment is not optional — it is a core part of your stock preparation system. Deinking Equipment: What a Complete Deinking Line Includes A complete deinking system is not a single machine — it is a series of equipment working together in sequence. Here is what a typical deinking line looks like: EquipmentFunctionWhere It Fits PulperBreaks waste paper into fibers, starts chemical actionFirst stage Pressure ScreenRemoves physical contaminants (plastic, staples)Before deinking CentricleanerRemoves heavy contaminants (sand, grit, glass)Before deinking Deinking Cell (Flotation)Removes ink through flotationCore deinking stage Hot DisperserFragments remaining stickies and residual inkAfter flotation Bleach Tower (POBT)Restores brightness through oxidative bleachingAfter dispersion Disc FilterThickens deinked pulp for paper machineFinal stage The capacity of a deinking line depends on the paper mill's daily production target. Flotation cells range from 20 m³/hr to 500 m³/hr, and hot dispersers from 20 TPD to 300 TPD — covering everything from small recycled tissue lines to large newsprint operations. Parason Deinking Equipment Parason manufactures deinking equipment for recycled fiber lines across 75+ countries, with over 2,000 installations worldwide. The deinking product range includes: Deinking Cell Multiple cells arranged in series — primary stage for ink removal, secondary stage for maximum fiber recovery Elliptical cross-section design with a baffle separating the suspension chamber for uniform flow distribution Precision injector nozzles that create negative pressure and micro-turbulence for optimal bubble-ink contact Achieves high brightness gain with minimal fiber loss through cascade foam treatment Handles ONP/OMG, mixed office waste, and recycled tissue stock Parason Oxidative Bleach Tower (POBT) Feed consistency: 24–30% Output consistency: 4–4.5% via 4 dilution zones Low-speed turbine assembly with VFD (variable frequency drive) at 0.2–0.3 RPM Ensures adequate retention time for complete oxidative bleaching reaction Reduces bleaching chemical consumption compared to conventional bleaching methods Equipped with deaeration system for low maintenance operation Supporting Dispersion System For mills that require stickies removal alongside deinking, Parason offers a complete dispersion system including hot dispersers (20–300 TPD capacity range), Booster Maxi Press for dewatering, shredder, and heater mixer — all operating at 30% consistency and 100°C with electro-hydraulic gap control accuracy of 0.01 mm. The cost of a deinking system depends on several factors — production capacity, raw material type, target paper grade, and the level of brightness required. For specific pricing and system configuration for your project, contact our engineering team. Common Challenges in Deinking Operations Running a deinking line is not just about having the right equipment — it requires ongoing optimization. Here are the most common issues mill operators face: High Fiber Loss If your flotation cells are removing too much fiber along with the ink, the issue is usually in the air-to-stock ratio or chemical dosing. Excessive surfactant makes good fiber hydrophobic along with the ink, causing it to float away. Secondary flotation cells help recover fiber from the reject foam and reduce overall loss. Poor Brightness After Deinking Low brightness in deinked pulp often points to incomplete ink detachment during pulping (check chemical dosing and pulping time), or to residual ink that flotation cannot remove. In the second case, hot dispersion after flotation breaks down remaining ink particles to below visible size. Stickies in the Paper Sheet Stickies — from pressure-sensitive labels, hot melt adhesives, and tape — are the most persistent contaminant in recycled paper. Flotation alone does not handle stickies effectively. A hot disperser operating at 100°C softens and fragments stickies into micro-particles that pass through the system without depositing on machine clothing or the paper sheet. Inconsistent Raw Material Quality Waste paper quality varies by source, season, and supplier. A furnish mix that worked last month may produce different results this month. The solution is flexible chemical dosing and a multi-stage deinking line that can handle variability without process upsets. Related Reading Kraft Process in Paper Mill: Complete Guide The Role of Pressure Screens in Paper Industry Stock Preparation Equipment for Paper Mills Tissue Paper Production Line: Equipment & Process Recycle Paper Pulp Making Machine ## Trash to Treasure: Bio CNG Plant for Paper Mills in India URL: https://www.parason.com/blog/bio-cng-plant-for-paper-mills Date: 2024-07-20 Category: sustainability Bio CNG is a renewable energy source produced by purifying biogas, which is generated from organic waste materials such as agricultural residues, food waste, and industrial waste. The purification process involves removing impurities like carbon dioxide and hydrogen sulfide, resulting in a high-energy content fuel that can be used as a substitute for conventional natural gas. Understanding Bio CNG Bio CNG can be produced through the wastewater treatment process at paper mills. The effluent from paper mills can harm nature as it contains toxic chemicals. This toxic effluent is treated with Effluent Treatment Plants (ETPs) for paper mills in India. After treating the effluent, the water is ready for reuse or discharge into the environment. However, the treated chemicals from the effluent of the paper mill can help produce Bio-CNG. Bio CNG Plant for Paper Mills in India The treatment of effluent or wastewater from paper mills is compulsory. Many paper mills treat this effluent with an ETP. With additional investment, one can use this treated effluent to produce Bio-CNG with a Bio CNG plant for paper mills in India. This can help generate profitable revenue from the waste of the paper mill. It is a true concept of Trash to Treasure. Parason Machinery provides complete turnkey solutions for paper mills, including ETP solutions for treating the effluent of paper mills in India and worldwide. To increase profitability, you can also start a Bio CNG plant for paper mills in India with the help of Parason's ETP and Bio-CNG plant solutions. Benefits of Bio CNG Plant for Paper Mills in India Apart from being sustainable and creating reusable energy, here are some benefits of bio CNG plant for paper mills in India: Environmental Impact: Reduces carbon footprint and minimizes pollution Energy Efficiency: Converts waste into high-energy fuel Cost Savings: Reduces dependency on conventional energy sources Revenue Generation: Provides an additional revenue stream from waste Process of Bio CNG Plants for Paper Mills Effluent Treatment: It is necessary to treat wastewater to remove toxic chemicals Biogas Production: Organic waste is converted into biogas Purification: Biogas is purified to produce Bio-CNG Utilization: Bio-CNG can be used as a substitute for natural gas in various applications Parason ETP Solution for Bio CNG Plant for Paper Mills in India Parason Machinery offers state-of-the-art ETP solutions designed to treat effluent from paper mills efficiently. These solutions help in the production of Bio-CNG, ensuring that paper mills can convert their waste into valuable energy resources. Parason's expertise in ETP and Bio-CNG plant solutions ensures seamless integration and optimal performance. Parason is a leading paper mill machinery manufacturer in India and solution provider in the world. Our expertise in the industry and our mission towards environment to remove the carbon footprint and provide a sustainable energy solution to paper mills can help you growing together. Contact our team to know more about ETP and Bio CNG plant for paper mills in India and worldwide. The establishment of Bio CNG plants in paper mills represents a significant step towards sustainable energy solutions in India. By converting wastewater into valuable Bio-CNG, paper mills can reduce their environmental impact, enhance energy efficiency, and generate additional revenue. This innovative approach aligns with global trends towards renewable energy and offers a promising future for the Indian paper industry. ## Kraft Process in Paper Mill: Steps & Recovery Guide URL: https://www.parason.com/blog/kraft-process-in-paper-mill Date: 2024-07-02 Category: guides The kraft process — also called the sulfate process — is the method used in over 80% of the world's chemical pulp production. It converts wood chips into strong cellulose fibers by dissolving lignin with an alkaline cooking liquor. Globally, kraft mills produce over 130 million tonnes of pulp each year. What makes the kraft process dominant over other pulping methods is not just pulp strength. It is the closed-loop chemical recovery system that recovers roughly 95% of cooking chemicals and generates enough energy to make modern kraft mills self-sufficient in steam and electricity. This guide covers every stage of the kraft process — from raw material preparation to the chemical recovery cycle — with the actual process parameters, equipment, and practical considerations that mill engineers and project planners need. Planning a Kraft Paper Mill?50+ years | 75+ countries — Talk to our kraft pulping engineers Get a Quote → ☰ Table of Contents (8 sections)1 What Is the Kraft Process?2 Raw Materials for Kraft Pulping3 Step-by-Step Kraft Pulping ProcessShow all 8 sections ▼4 The Chemical Recovery Cycle5 Kraft Paper Grades & Applications6 Equipment Required7 Environmental Considerations8 FAQs What Is the Kraft Process? The kraft process is a chemical pulping method that treats wood chips with a hot mixture of sodium hydroxide (NaOH) and sodium sulfide (Na₂S) — collectively called white liquor. This alkaline solution breaks the chemical bonds between lignin, hemicellulose, and cellulose, dissolving the lignin while preserving the cellulose fibers that become paper. The name "kraft" comes from the German word for "strength." Carl F. Dahl developed the process in 1879, and the first commercial kraft mill opened in Sweden in 1890. The invention of the recovery boiler in the 1930s by G.H. Tomlinson transformed the process into a nearly closed-loop system. By the 1940s, kraft pulping had become the dominant global technology — and it still is. Kraft Process vs Other Pulping Methods Stronger pulp: Kraft pulp has superior tear and tensile strength because the alkaline conditions preserve longer cellulose fibers. Raw material flexibility: Unlike the sulfite process, kraft pulping works with virtually any wood species — softwood, hardwood, and even non-wood fibers like bamboo, bagasse, and wheat straw. Chemical recovery: Approximately 95% of the cooking chemicals are recovered and reused. The organic matter dissolved from wood is burned as fuel in the recovery boiler, making modern kraft mills largely self-sufficient in energy. Raw Materials for Kraft Pulping The kraft process accepts a wide range of fibrous raw materials. The choice directly affects pulp yield, fiber length, paper strength, and cooking conditions. Raw MaterialFiber LengthYieldPaper GradesKey Regions Softwood (pine, spruce)3–5 mm45–50%Kraft liner, sack paperScandinavia, N. America, Brazil Hardwood (eucalyptus, birch)1–2 mm48–52%Writing, tissue, printingBrazil, Indonesia, India, Vietnam Bamboo2–3 mm40–45%Writing, printing, packagingIndia, Bangladesh, China Bagasse (sugarcane)1.5–2.5 mm38–42%Writing, newsprint, packagingIndia, Brazil, Egypt, Nigeria Softwood produces long fibers for strength. Hardwood provides smoothness and printability. Many mills blend 70:30 to 80:20 softwood/hardwood for balanced properties. In tropical regions, mills use eucalyptus (Brazil, India, Vietnam), bamboo (India, Bangladesh), or bagasse (Africa, South Asia, Latin America). Parason has supplied pulping and paper machine systems for all these raw material types across 75+ countries. Step-by-Step Kraft Pulping Process Step 1: Wood Preparation Logs pass through a debarker then a chipper (rotating disc with fly knives and dead knives) to produce uniform chips of 12–25 mm length and 2–10 mm thickness. Uniform chip size is critical — oversized chips cook unevenly, undersized chips over-cook and reduce yield. A double-deck vibrating screen (30/50 mm top, 3/4 mm bottom) separates acceptable chips from rejects. Uniform wood chips prepared for kraft pulping Step 2: Cooking (Digestion) Cooking is the core chemical reaction. Wood chips are loaded into a digester with white liquor (NaOH + Na₂S). Impregnation: Chips are soaked in black/white liquor mixture below 100°C. Approximately 40–60% of total alkali is consumed during impregnation. Main cook: Temperature raised to 170–176°C at 110–150 PSI (7.5–10.3 bar). NaOH and Na₂S break the lignin-cellulose bonds. Lignin dissolves; cellulose fibers remain intact. Liquor-to-wood ratio: approximately 3:1 to 5:1 (litres per kilogram). Sulfidity maintained at 25–35% of Total Titratable Alkali. Operating sulfidity below 15% results in slower delignification and weaker pulp. Batch vs Continuous Digesters ParameterBatchContinuous Capacity10–20 tonnes/cook1,000+ TPD Cooking time1–3 hoursContinuous flow Total cycle (wood)5.5–6 hoursContinuous Best forSmaller/multi-grade millsLarge single-grade mills Batch digesters: 60–150 m³. Typical wood pulp cycle: chip loading (0.45–1.0 hr) → steaming to 135°C (1 hr) → retention (1 hr) → steaming to 165–170°C (1 hr) → retention (0.5–1.0 hr) → blowing (0.5 hr). Agro-residue pulping: 160–165°C, 20–25 min retention (non-wood delignifies faster). Critical: Above 180°C (360°F) damages fiber strength and reduces yield. Parason vertical batch digester for kraft pulping Step 3: Blowing and Pulp Discharge After cooking, a pressure release valve releases gases and the pulp is blown into a blow tank at atmospheric pressure. The resulting mixture: cellulose fibers in spent cooking liquor (now called black liquor). Step 4: Washing and Screening Brown stock washing displaces black liquor from the fiber mat using counter-current hot water. The recovered weak black liquor goes to evaporators. Vacuum drum washers — traditional, smaller mills Pressure diffusers — higher efficiency, large mills Wash presses — combine washing and thickening Twin Turbo Washers — agro-pulping, high consistency Pressure screens with slotted baskets separate clean pulp from shives, knots, and dirt. Step 5: Oxygen Delignification Reduces Kappa number by 25–35%. The result: significantly lower bleaching chemical consumption, typically a 25–30% reduction. Conditions: 10–12% consistency, 60 min retention, 95–100°C, 3–6 kg/cm², NaOH 15–20 kg/tonne. Step 6: Bleaching ECF (Elemental Chlorine Free) bleaching uses ClO₂, H₂O₂, O₂, and NaOH in multiple stages. Not all kraft pulp is bleached — unbleached grades (kraft liner, sack paper, corrugated medium) use the natural brown color. Step 7: Refining and Stock Preparation Disc refiners (single and double disc) mechanically treat fibers for improved bonding, flexibility, and surface area. For high-kappa kraft pulp, high consistency refiners are used before the main refining stage. HD cleaners — heavy contaminants LC cleaners (centri-cleaners) — fine contaminants Fine screens — final cleaning before headbox Disc filters / gravity thickeners — consistency adjustment Refiner plates and stock preparation equipment are critical for final pulp quality. Complete stock preparation system for kraft pulp processing Need kraft pulping equipment?Talk to our engineers about your mill requirements Contact Us → The Chemical Recovery Cycle Chemical recovery converts spent black liquor back to fresh white liquor — recovering ~95% of chemicals and generating energy. Black Liquor Evaporation Weak black liquor (~15% solids) is concentrated to 65–80% solids in multiple-effect evaporators. Recovery Boiler Energy recovery: Organic matter burns as fuel, generating steam for turbines and process heat. Modern kraft mills typically produce more energy than they consume. Chemical recovery: Inorganic chemicals collect as molten smelt, dissolved to form green liquor. Causticizing Green liquor (Na₂CO₃ + Na₂S) + quicklime (CaO) in slaker and causticizer tanks produces white liquor (NaOH + Na₂S). Filtered and returned to digesters. Lime Kiln Lime mud (CaCO₃) heated to ~1,200°C regenerates quicklime (CaO). This completes the closed loop: digester → washer → evaporator → recovery boiler → causticizer → lime kiln → digester. Kraft Paper Grades and Applications GradeGSMRaw MaterialBleachedApplications Kraft liner125–440Softwood/OCCNoCorrugated box outer layers Sack kraft70–100SoftwoodNoCement bags, food bags White top liner135–350SW + HWTop layerRetail packaging Corrugated medium80–200HW / agroNoCorrugated board fluting Writing & printing50–120HardwoodYesOffice paper, notebooks Tissue12–50SW+HW/bagasseYesFacial tissue, toilet paper Duplex board200–450Multi-layerTop layerConsumer packaging Different kraft paper grades produced from the kraft pulping process Paper machines for kraft grades range from single-wire (kraft, tissue, lower GSM) to four-wire and multi-wire for duplex and multilayer kraft. Modern machines offer deckle widths up to 10 meters and speeds up to 1,200 MPM. For a comprehensive overview of forming, pressing, and drying configurations, see our guide to paper machine technology. The headbox distributes the fiber suspension evenly across the wire for uniform sheet formation. Equipment Required for a Kraft Pulp Mill StageKey EquipmentFunction Wood prepDebarker, chipper, screenSize reduction CookingBatch digester (60–150 m³) or continuousDelignification BlowingBlow tank, blow linePressure release WashingBrown stock washer, wash pressBlack liquor separation ScreeningPressure screens, centri-cleanersImpurity removal O₂ delig.Bleach tower, mixer, reactorPre-bleach lignin removal BleachingBleach towers, chemical mixersBrightness RefiningSingle/double disc refinersFiber development ThickeningDisc filter, gravity thickenerConsistency RecoveryEvaporators, recovery boiler, lime kilnChemical & energy recovery Stock prepHD cleaners, LC cleaners, fine screenFinal cleaning For a detailed breakdown of every machine in a kraft paper production line — from pulper to pope reel — see our complete guide to kraft paper mill machinery. Parason supplies kraft lines 50–500+ TPDGet equipment specs for your project Get Specs → Environmental Considerations ECF bleaching reduced chlorinated discharge by 90%+ O₂ delignification reduces bleach effluent 25–30% Black liquor recovery eliminates largest waste stream Modern kraft mills with efficient recovery boilers are net energy producers — valuable where grid power is expensive or unreliable (common in Africa, South Asia, Southeast Asia). In major producing regions, the majority of wood for kraft pulping comes from sustainably managed forests, including fast-growing plantation species. Eucalyptus (5–7 year rotations) provides renewable fiber in Brazil, India, Indonesia. Bagasse pulping converts sugar industry waste into paper. Mill effluent treatment plants further reduce environmental impact. Frequently Asked Questions About the Kraft Process What is the kraft process in paper making?The kraft process is a chemical pulping method that converts wood chips into cellulose fibers using sodium hydroxide (NaOH) and sodium sulfide (Na₂S). It accounts for over 80% of global chemical pulp production, with over 130 million tonnes of kraft pulp produced worldwide each year. Why is it called the kraft process?"Kraft" is the German word for "strength" — a reference to the superior tear and tensile strength of kraft paper compared to other pulping methods. Carl F. Dahl patented the process in the 1880s, and the first commercial kraft mill began production in Sweden in 1890. What chemicals are used in kraft pulping?Sodium hydroxide (NaOH) and sodium sulfide (Na₂S), combined as white liquor. Sulfidity is maintained at 25–35% of Total Titratable Alkali. About 95% of chemicals are recovered and reused through the chemical recovery cycle. What is the difference between kraft and sulfite pulping?Kraft uses alkaline liquor (NaOH + Na₂S); sulfite uses acidic liquor. Kraft pulp is stronger, works with any wood species, and has a proven chemical recovery system making it more economical at scale. What is black liquor in the kraft process?Spent cooking liquor containing dissolved lignin, hemicellulose, and inorganic salts. It is concentrated and burned in the recovery boiler to generate energy and recover cooking chemicals. What is the Kappa number in kraft pulping?The Kappa number measures residual lignin in pulp. Typical values after cooking: 25–35 for softwood, 15–20 for hardwood. Oxygen delignification further reduces it by 25–35%. How much energy does a kraft mill produce?Modern kraft mills with efficient recovery boilers are typically self-sufficient in energy and often produce surplus electricity from burning black liquor organic matter. What raw materials can be used in kraft pulping?Virtually any fibrous material — softwood, hardwood, bamboo, bagasse, wheat straw. This flexibility is why the kraft process is used worldwide. Learn more about kraft paper mill machinery for different raw materials. What is the cooking temperature and time for kraft pulping?Standard: 170–176°C, 110–150 PSI, 1–3 hours cooking. Total wood pulp cycle: 5.5–6 hours. Above 180°C damages fiber strength. Read our guide on how to set up a paper mill plant for complete project planning. Planning a kraft paper mill? Parason delivers turnkey kraft lines in 70+ countries. Request Consultation → ## Parason's ETP Solutions for Industrial Wastewater Treatment URL: https://www.parason.com/blog/parasons-etp-solutions-for-industrial-wastewater-treatment Date: 2024-07-02 Category: sustainability An Effluent Treatment Plant (ETP) is a facility designed to treat wastewater generated by industrial activities. Parason manufactures complete ETP equipment for paper mills worldwide. The main objective of an ETP is to remove harmful pollutants from the water, making it safe for reuse or discharge into the environment. Parason Effluent Treatment Plant At Parason, we understand the importance of responsible industrial practices. Our ETP reduces effluent toxicity with cost-efficient technology and engineering services designed to improve the treatment of contaminated water, recover reusable resources, and prevent further pollution. Customized Treatment Plans Efficiency Optimization Compliance Assurance Water Recycling Parason ETP Machinery Rotary Drum Screw Our rotary screen system efficiently separates solids and liquids, especially in high-flow conditions, combining filtration and compacting in a single unit. Dissolved Air Flotation (DAF) The flotation cell effectively removes both floatable and settleable solids from water suspensions. When combined with appropriate chemicals, it can achieve Total Suspended Solids removal rates of 95% or higher. Belt Filter Press Designed to effectively squeeze sludge for various industrial applications, achieving a consistency of 25-28% from 2-3%. Sludge Dewatering Screw Press A compact unit combining conditioning, thickening, and dewatering functions with outlet consistency up to 25%. Parason ETP: An Approach to Sustainability Parason takes a holistic approach to sustainability by offering Bio CNG solutions. This innovative technology converts organic waste into clean, renewable Bio CNG, contributing to a greener future. ## Best Paper Machine Manufacturers in Coimbatore URL: https://www.parason.com/blog/paper-machine-manufacturers-in-coimbatore Date: 2024-07-01 Category: paper-machine Overview of India's Paper Industry India stands as one of the world's fastest-growing paper manufacturers, with approximately 850 paper mills contributing to global production. The country's paper sector serves diverse sectors including packaging, printing, hygiene products, and tissue. This expansion has created increased demand for quality machinery and spare parts, positioning India among the top destinations for paper mill equipment manufacturers. Coimbatore's Role in Paper Manufacturing Coimbatore, located in southern India, has developed a robust industrial landscape centered around the paper industry. The city's manufacturing base demands high-quality paper machine manufacturers to support local mills and operations. Parason Machinery: Leading Paper Machine Manufacturer in Coimbatore Parason Machinery has established itself as a prominent player among paper machine manufacturers in the region. With approximately 50 years of experience serving the pulp and paper industries, the company provides comprehensive turnkey solutions for paper mill operations. Services and Solutions Strategic plant layout and engineering services Capacity planning and automation implementation Raw material supply chain development Mill audits to identify process inefficiencies Energy and production optimization estimates Why Choose Parason Machinery Parason operates across 63 countries and leverages decades of metallurgical innovation to deliver energy-efficient machinery. The company distinguishes itself through: Global presence and expertise spanning multiple continents Advanced product development using latest technologies Customized consulting and turnkey services Over 400 successful projects worldwide Comprehensive Paper Machinery Product Range Parason offers integrated solutions covering the complete paper manufacturing process: Pulping, cleaning, and screening systems Dispersion and de-inking systems Thickening and refining equipment Deflaking and agitation machinery Headbox and paper machine sections (wire, press, dryer, calender) Quality control systems and rewinding equipment Spare parts and wear components Whether establishing new mills, expanding capacity, or improving production quality, Parason Machinery provides end-to-end support for paper manufacturing operations. ## Paper Industry in India: Market Size & Growth (2026) URL: https://www.parason.com/blog/future-of-the-paper-industry Date: 2024-06-25 Category: industry-insights Upgrade Your Paper Mill with Parason50+ years | 500+ installations | 75+ countries — Talk to our engineering teamGet a Quote → ☰ Table of Contents (8 sections)1 India Paper Industry Market Size2 Paper Industry Segments & Growth3 Paper Mill Capacity ExpansionShow all 8 sections ▼4 Challenges Facing Indian Paper Industry5 Future of Paper Industry in India6 Parason Paper Mill Machinery Perspective7 Paper Industry India FAQs Paper Industry in India: Market Size, Growth & Investment Outlook (2026) India is the fastest growing major paper market in the world. Demand is expanding at 6-8% annually — driven by packaging for e-commerce and FMCG, rising literacy and education spending, and the government’s sustained push toward a formal, documented economy. With production at approximately 25 million tonnes per year and consumption projected to reach 30 million tonnes by FY2027, the gap between where the industry is and where it needs to be represents one of the largest manufacturing investment opportunities in the country. At Parason, we have been manufacturing paper mill machinery for over 50 years. We have supplied equipment to 500+ mills across 75+ countries — and a significant share of those are in India. This gives us a ground-level view of how the industry is actually performing, where capacity is being added, and where the real bottlenecks are. This article presents the current state of the paper industry in India with data from IPMA (Indian Paper Manufacturers Association), IBEF, and industry sources — along with our perspective as a paper mill machinery manufacturer embedded in this ecosystem. India’s Paper Industry: Key Numbers (2025-26) According to IPMA and IBEF: MetricValueSource Market size₹1,00,000+ crore (~$12B USD)IPMA Annual production~25 million tonnesIBEF Number of mills850+ (526 operational)IBEF Annual growth rate6-8% (packaging 8.2%)PrintWeek Projected consumption (FY2027)30 million tonnesPrintWeek Projected production (FY2030)28-30 million tonnesIndustry estimates Direct employment5,00,000IPMA Indirect employment15,00,000IPMA Contribution to exchequer₹5,000+ crore annuallyIPMA Global rankingAmong top 5 producersInfomerics India’s per capita paper consumption remains at approximately 16 kg — compared to a global average of 57 kg and over 100 kg in developed economies (IPMA, Infomerics). This gap is what makes the growth story compelling: as India’s economy formalises, urbanises, and as e-commerce penetration deepens, paper consumption per person will rise steadily. Even a modest increase in per capita consumption, applied to 1.4 billion people, translates to millions of additional tonnes of annual demand. Paper Industry Segments: Where the Growth Is The paper industry in India is not one market — it is several distinct segments growing at very different rates. Packaging Paper & Paperboard (65% of market — Fastest growing) Packaging paper and paperboard accounts for approximately 15.5 million tonnes of India’s annual consumption — nearly 65% of the total market. According to IPMA and PrintWeek India, this segment is growing at 8.2% annually. The drivers are structural, not cyclical: E-commerce growth — Every online order ships in corrugated packaging. FMCG packaging — Products sold loose are now packaged. Permanent shift. Sustainability regulations — Government restrictions on single-use plastics push brands to paper and molded fiber packaging. Export packaging — India’s manufacturing exports require quality packaging. From a machinery perspective, this means demand for kraft paper machines in the 30-300 TPD range. Raw material is primarily recycled fibre (OCC), processed through modern stock preparation systems. The kraft pulping process is the backbone of this segment. Writing & Printing Paper (Steady demand) Steady demand driven by India’s education sector — the world’s largest by student population. Growth subdued compared to packaging due to digitalisation. Modern paper machines with energy-efficient headbox systems and forming technology are replacing older equipment in this segment. Tissue Paper (Fastest emerging segment) Per capita tissue consumption in India is a fraction of global averages, but urban demand is accelerating — hospitality, healthcare, food service, urban households. Double-digit growth expected in urban India. Tissue machines from 10-100 TPD are viable entry points. For a detailed breakdown, see our guide on tissue paper manufacturing costs and the complete tissue paper production line process. Specialty & Technical Paper (Niche, high-value) Thermal paper, filter paper, security paper, transformer insulation board. Smaller segment but higher margins and import-substitution potential. Newsprint (Declining) Structural decline as print media falls. Global trend. New investment not recommended. Capacity Expansion: Major Investment Underway According to PrintWeek India, manufacturers across India are implementing significant capacity expansion. The industry needs approximately 1 million tonnes of new capacity annually to meet projected demand of 30 million tonnes by FY2027. Major ongoing projects: Large-scale greenfield projects in Maharashtra targeting 1+ million TPA Mid-scale kraft and packaging lines (50-200 TPD) across Tier 2/3 cities Technology upgradation — replacing older machines with modern, energy-efficient systems Tissue capacity additions near metro cities Parason is directly involved in many of these — from stock preparation upgrades to complete turnkey paper mill installations. Whether it’s a recycled paper mill or a greenfield paper mill plant setup, our engineering team handles the complete project lifecycle. Challenges Facing India’s Paper Industry Growth is real, but so are the challenges faced by paper manufacturers. From our experience working with hundreds of Indian paper mills: 1. Raw Material Availability India faces chronic fibre shortage. No industrial forestry plantations permitted. Industry relies on: Recycled fibre — Domestic waste paper collection rate is approximately 50% versus 80-90% in developed countries. India imports an estimated 7 million tonnes of waste paper annually (Infomerics). Agricultural residues — Bagasse, wheat straw, rice straw. Environmental solution (reduces crop burning) and economic opportunity. Parason agro-fibre pulping systems and pulping machines are designed for these raw materials. See our guide on bagasse processing and tableware machinery. Imported wood pulp — For writing, printing, tissue grades. Subject to price volatility. 2. Water and Energy Consumption Paper manufacturing is water and energy intensive. Modern mills consume 25-40 m³ water per tonne (down from 150+ two decades ago). Energy costs remain a major cost component — energy-efficient machinery like Parason’s twin disc refiners with 20% lower energy consumption is a competitive necessity. 3. Environmental Compliance CPCB and SPCB norms tightened significantly. ETPs mandatory, zero liquid discharge increasingly expected. Every Parason turnkey project includes ETP systems for industrial wastewater treatment. Our effluent treatment plants are designed to meet the latest environmental standards. 4. Technology Upgradation Many of India’s 850+ mills operate aging equipment (IBEF). Energy consumption, water usage, and output quality all suffer on older machines. Mills investing in modern stock preparation, new headboxes, shoe presses, and automation are gaining market share. Proper screening equipment like trommel screens and pressure screens make a measurable difference in quality and efficiency. Future of Paper Industry in India: Investment Outlook FactorWhy It Matters 6-8% annual demand growth (IPMA)Structural — packaging, education, urbanisation 16 kg per capita vs 57 kg global (IPMA)Massive headroom for growth Major capacity expansion underway (PrintWeek)Industry investing — confidence signal ~7M tonnes waste paper imported (Infomerics)Import substitution opportunity Government policy supportPackaging regulations favoring paper over plastic Agro-residue availabilityUnique raw material advantage — bagasse, wheat straw Growing manufacturing baseAs India becomes manufacturing hub, packaging demand follows For investors: which grade (packaging = lowest risk), what capacity (30-100 TPD = sweet spot for new entrants), which technology partner. See our comprehensive guide on how to set up a paper mill plant. Parason’s Perspective: What We See on the Ground As a paper mill machinery manufacturer in Gujarat with 50+ years and 500+ installations across 75+ countries: The shift to packaging is accelerating faster than data suggests — more enquiries for kraft paper machines and corrugated machines than any other grade, including from first-time investors. Tissue is real but concentrated — viable near metro cities where demand density justifies imported virgin pulp cost. Our tissue machines from 10-100 TPD cover the full range. Technology upgradation is the hidden story — many enquiries are for upgrades (stock preparation replacement, shoe press addition, modern headboxes), not new mills. Agro-residue based mills are increasing — driven by economics and policy (government incentives to reduce crop burning). Our agro-fibre pulping systems are engineered for Indian raw materials. Entry threshold is lower than most think — viable kraft mill starts at 30 TPD, within MSME financing reach. See how to set up a paper mill plant for the complete guide. ## Tissue Paper Production Line: Process & Machinery URL: https://www.parason.com/blog/tissue-paper-production-line Date: 2024-06-15 Category: tissue-machine Start Your Tissue Paper Production Line50+ years | 500+ installations | 75+ countries — Talk to our tissue machine engineering teamGet a Quote → ☰ Table of Contents (12 sections)1 What Is Tissue Paper?2 Types of Tissue Paper3 Raw MaterialsShow all 12 sections ▼4 7-Step Manufacturing Process5 Complete Machinery List6 Tissue vs Regular Paper7 Cost Factors8 Capacity Planning9 Sustainability10 Global Market & Demand11 Why Choose Parason?12 FAQs A tissue paper production line converts wood pulp, recycled fiber, or alternative raw materials into lightweight, soft paper products through 7 main stages: stock preparation, cleaning, refining, approach flow, sheet formation, Yankee drying with creping, and converting. Each stage requires specialized machinery designed for tissue’s unique requirements — low GSM (13-40 grams per square meter), high softness, controlled absorbency, and production speeds exceeding 1,500 meters per minute. The tissue paper manufacturing process differs fundamentally from regular papermaking. The crescent former, Yankee cylinder, and creping system are engineered specifically for tissue. These three components determine your product’s softness, bulk, and strength. Parason Machinery has engineered complete tissue production lines for over 50 years, with 500+ installations across 75+ countries. Parason supplies tissue paper machines from 5 TPD to 100 TPD — covering everything from a small-scale startup to a major commercial operation. What Is Tissue Paper and How Is It Different From Regular Paper? Tissue paper is a lightweight, soft, and absorbent paper product manufactured at low basis weights (typically 13-40 GSM) using a specialized forming and drying process that includes creping on a Yankee cylinder. Unlike regular paper, tissue is engineered for single-use applications where softness, absorbency, and disposability are the primary requirements. The key differentiator is the creping process. After the wet sheet forms on the crescent former and dries on the Yankee cylinder, a doctor blade scrapes it off the cylinder surface. This creates thousands of micro-wrinkles that give tissue its characteristic softness, bulk, and stretch. PropertyTissue PaperRegular PaperGSM Range13-40 GSM40-300+ GSMPrimary FiberShort-fiber hardwood (BHKP)Long-fiber softwood or recycledDrying MethodSingle Yankee cylinder + hoodMulti-cylinder dryer sectionCrepingYes — creates softness and bulkNoMachine Speed800-2,000+ MPM200-1,200 MPMEnd UseFacial tissue, toilet paper, napkinsPackaging, writing, printing This fundamental difference determines which machinery you need. A tissue paper production line requires a crescent former, a Yankee cylinder, a hood system, and a creping doctor — none of which are part of a conventional paper machine production line. For a detailed look at Fourdrinier, gap former, and multi-cylinder configurations used in regular papermaking, see our guide on paper machine technology. What Are the Different Types of Tissue Paper? Tissue paper is not a single product — it is a family of products, each with distinct GSM, ply configuration, and performance requirements. TypeGSMPliesKey PropertiesEnd UseFacial Tissue13-202-3Soft, strong when dryPersonal careToilet Tissue15-251-3Wet disintegration, softBathroom usePaper Napkins17-221-2Absorbent, printableDining, food serviceKitchen Towels20-302-3Wet strength, absorbentKitchen cleaningHand Towels25-401-2Strong, durableCommercial washrooms Facial tissue demands the highest softness — requires short-fiber hardwood pulp (eucalyptus BHKP), gentle refining, and precise creping. Toilet tissue must disintegrate rapidly in water and cannot include wet strength agents. Kitchen towels require high wet strength and absorbency with deep embossing patterns. The Parason tissue paper making machine handles all these grades across a 13-35 GSM range with real-time furnish adjustments for grade changes. What Raw Materials Are Used in Tissue Paper Manufacturing? Three primary fiber categories dominate the tissue industry: virgin wood pulp, recycled fiber, and alternative fibers. Raw MaterialFiber LengthSoftnessBest ForEucalyptus BHKP0.7-1.2 mmExcellentFacial tissue, premium toilet paperNBSK (Softwood)2.5-4.5 mmLowStrength component in blendsRecycled / DIPMixedModerateBudget toilet paper, napkinsBamboo1.5-2.5 mmGoodEco-premium tissue productsBagasse1.0-1.7 mmModerateCost-effective tissue in tropical markets Bleached Hardwood Kraft Pulp (BHKP) from eucalyptus, birch, or acacia provides the short fibers (0.7-1.2 mm) that create softness. NBSK from spruce, pine, or fir provides long fibers (2.5-4.5 mm) for tensile strength — typically 15-30% of the blend. Recycled fiber — specifically Deinked Pulp (DIP) — goes through a deinking process in the paper industry to remove inks and contaminants. Bagasse is abundant in tropical countries — Parason has experience with bagasse fiber processing and tableware machinery. Your stock preparation system for paper mill must handle whatever raw material your business case demands. How Is Tissue Paper Made? 7-Step Manufacturing Process A tissue paper production line transforms raw fiber into finished parent rolls through 7 sequential process stages. Here is the complete tissue paper manufacturing process. Step 1 — Stock Preparation: Pulping and Fiber Processing Stock preparation is where manufacturing begins. Raw material enters a pulper that breaks it into individual fibers suspended in water. For virgin pulp, the pulper operates at 4-6% consistency. For recycled fiber, high-consistency pulping at 15-16% is preferred because the mechanical action dislodges inks and contaminants. Parason’s HICON Pulper for paper mill stock preparation (HM Series) handles 8 to 220 TPD at 15-16% consistency with 96%+ defibering efficiency. Step 2 — Cleaning and Screening Fibers carry contaminants — sand, glass, metal, plastic films, adhesives — that must be removed. Cleaning uses centrifugal force to separate heavy particles. Parason’s high density cleaner for paper mill (HDCC Series) handles up to 12,000 LPM. Screening uses slotted baskets — Parason’s pressure screen and fine screen for pulp screening (VSL Series) delivers 8-1,360 TPD capacity. HICON Pulper (HM Series)HD Cleaner (HDCC Series)Fine Screen (VSL Series) Step 3 — Refining for Softness and Strength Refining controls the balance between softness and strength — the most critical trade-off in tissue manufacturing. Fibers pass between rotating disc surfaces with machined bar patterns. The mechanical action fibrillates fiber surfaces, increasing inter-fiber bonding. For tissue, the target is minimal refining — just enough to hold the sheet together during forming and creping. Typical tissue freeness: 400-550 CSF, significantly higher than the 250-350 CSF used for writing paper. Parason’s Twin Disc Refiner for pulp refining (TDR Series) delivers 20% lower energy consumption than conventional double-disc designs. Parason’s refiner fillings and refiner plates are engineered for hardwood, softwood, and recycled furnish types. Twin Disc Refiner (TDR Series)Refiner Fillings & Plates Step 4 — Approach Flow System The approach flow bridges stock preparation and the tissue machine. Three critical functions: consistency regulation (diluting from 3-4% to 0.1-0.3%), air removal (prevents pinholes and foam), and final screening. It also enables grade changes without stopping the machine. Step 5 — Sheet Formation on the Crescent Former The crescent former is the heart of a modern tissue production line. The headbox injects diluted fiber suspension (0.1-0.2% consistency) into a nip formed between two fabrics. Water drains through the forming fabric, leaving fibers deposited onto the felt. Why crescent former over conventional designs? Better formation (more uniform sheet), higher speeds (up to 1,500 MPM), and direct transfer to felt (eliminates sheet breaks at high speeds). Parason’s crescent former produces tissue at 13-35 GSM with automatic dilution control for cross-direction basis weight uniformity. For full specifications, visit the Parason tissue paper machine and crescent former product page. Step 6 — Yankee Drying and Creping The Yankee cylinder (12-16 ft diameter) performs two functions simultaneously: drying and creping. Steam inside heats the shell to 90-100°C. A hot air hood (300-500°C) accelerates evaporation. The sheet goes from 40% to 94-97% dryness in a single revolution. Creping: A doctor blade scrapes the dried sheet off the Yankee surface, creating hundreds of micro-folds per centimeter. These folds give tissue its softness, bulk (1.5-3x thickness increase), and stretch (15-30% elongation). Parason’s Yankee cylinders are available in 12-16 ft diameters with paper widths up to 4,500 mm. The suction press roll transfers the sheet with nip loads up to 120 kN/m. Crescent FormerYankee CylinderHood SystemDoctor Blade Step 7 — Converting: Embossing, Perforation, and Rewinding The tissue machine produces a large parent roll. Converting transforms it into finished products through: multi-ply lamination, embossing (increases perceived softness and absorbency), perforation (tear lines), rewinding onto cardboard cores, and folding/packaging for interfold products. Parason Pope Reel — winds tissue parent rolls Complete Machinery List for a Tissue Paper Production Line StageEquipmentFunctionParason SpecsPulpingHICON PulperBreaks raw material into fiberHM Series, 8-220 TPDCleaningHi-Density CleanerRemoves heavy contaminantsHDCC Series, up to 12,000 LPMScreeningFine ScreenRemoves oversized debrisVSL Series, 8-1,360 TPDRefiningTwin Disc RefinerControls fiber bondingTDR Series, 20% energy savingsApproach FlowInflow Pressure ScreenFinal screening before headboxVIS Series, 50-400 TPDFormingCrescent Former + HeadboxForms the wet tissue sheet13-35 GSM, up to 1,500 MPMPressingSuction Press RollTransfers sheet to YankeeUp to 1,200 mm, 120 kN/mDryingYankee CylinderContact + convective drying12-16 ft, up to 4,500 mm widthDryingHood SystemHot air over YankeeGas or steam heatedCrepingDoctor BladeCreates softness via crepingQuick blade replacementReelingPope ReelWinds parent rollsFully automated optionConvertingRewinder, EmbosserFinished product conversionTriple-ply available Parason supplies complete tissue production lines as turnkey paper mill solutions and complete paper mill setup. For detailed machinery specifications by capacity, see the tissue paper mill machinery guide — from stock preparation through converting, including engineering, erection, commissioning, and operator training. How Does Tissue Differ From Regular Paper Manufacturing? FactorTissue PaperRegular PaperGSM Range13-4040-300+FormingCrescent former (twin-wire)Fourdrinier or gap formerDryingSingle Yankee + hoodMulti-cylinder (20-60 cylinders)CrepingYes — essentialNoSpeed800-2,000+ MPM200-1,200 MPMQuality GoalSoftness & absorbencyStrength & printabilityRefiningMinimal (preserve bulk)Extensive (maximize bonding) For mill setup guidance, see the guide on how to set up a paper mill plant step by step. What Factors Affect the Cost of a Tissue Paper Production Line? Key cost drivers: Production capacity (TPD) — the single biggest cost driverPaper grade — premium facial tissue requires tighter tolerancesRaw material type — recycled fiber lines need deinking, flotation, dispersionAutomation level — DCS/PLC control vs semi-automaticGeographic location — land, construction, labor ratesUtilities infrastructure — water, steam, powerConverting scope — can represent 20-40% of total investmentEnvironmental compliance — effluent treatment, air emission controls For detailed economics, see our tissue paper manufacturing cost guide. For accurate project costing, contact Parason’s engineering team. Capacity Planning: What You Need Before Setting Up Parameter10-15 TPD30-50 TPD80-100 TPDLand (acres)3-58-1215-25Water (m³/day)300-500800-1,5002,500-4,000Steam (tonnes/hr)3-58-1520-35Power (kW installed)800-1,5002,500-5,0008,000-15,000Gas for Hood (Nm³/hr)200-400600-1,2001,500-3,000Manpower25-4050-80100-150 These are planning-level estimates. Parason’s engineering team provides precise utility calculations as part of the project feasibility study. Sustainable Tissue Paper Manufacturing Water: Modern tissue mills recirculate 80-90% of process water. Parason designs complete stock preparation systems for paper and tissue mills with fiber recovery and water recirculation built in. Energy: The Yankee hood accounts for 50-65% of thermal energy. Heat recovery from hood exhaust saves 15-25% on fuel. Higher post-press dryness saves ~4% drying energy per 1% improvement. VFD drives on major motors reduce electrical consumption by 15-30%. Recycled Fiber: A tissue mill running 100% DIP saves approximately 17 trees per tonne of paper produced (U.S. EPA). Parason’s TDR Series refiners deliver 20% energy savings over conventional designs. Global Tissue Paper Market and Demand The global tissue paper market was valued at approximately USD 91 billion in 2024, projected to reach USD 154.5 billion by 2032 at a CAGR of 6.95%. The opportunity lies in the per capita consumption gap: Regionkg/capita/yearNorth America25-27Western Europe15-18China8-10Southeast Asia2-4South Asia0.5-1.5Sub-Saharan Africa0.3-0.8 This 30-50x difference between developed and developing markets represents massive growth potential. Growth drivers: urbanization, tourism & hospitality, healthcare expansion, and retail modernization. Learn more about Parason Machinery — a leading paper mill equipment manufacturer in India with global presence across 75+ countries. Why Choose Parason for Your Tissue Paper Mill? Parason tissue paper production line installed and running — 500+ installations across 75+ countries 50+ years of manufacturing experience (founded 1976)75+ countries, 500+ installations across six continentsComplete turnkey: 5 TPD to 100 TPD — engineering, manufacturing, erection, commissioning, trainingSingle-source integration — all components designed to work together, reducing commissioning time by 30-40%ISO 9001:2015 certified manufacturing Ready to Start Your Tissue Paper Production Line?Get a detailed project proposal with equipment specs, layout drawings & timelineContact Parason → Frequently Asked Questions About Tissue Paper Production What is the tissue paper manufacturing process?The tissue paper manufacturing process involves 7 main stages: pulping (breaking raw material into fibers), cleaning, screening, refining, sheet formation on a crescent former, drying and creping on a Yankee cylinder, and converting into finished products. The entire process takes approximately 2-3 minutes at modern speeds. What raw materials are used to make tissue paper?Primary raw materials are bleached hardwood kraft pulp (BHKP) from eucalyptus for softness, bleached softwood kraft pulp (NBSK) for strength, and recycled fiber as deinked pulp (DIP). Premium tissue uses 70-85% hardwood blended with 15-30% softwood. Alternative fibers include bamboo and bagasse. What machinery is needed for a tissue paper production line?A complete line requires: pulper, high-density cleaners, fine screens, refiners, headbox and crescent former, Yankee cylinder and hood, creping system, and converting equipment. Parason supplies all as an integrated system from 5 to 100 TPD. What is a crescent former and how does it work?A crescent former is a twin-wire forming device used in tissue machines. It injects diluted fiber suspension into a crescent-shaped gap between two fabrics around a forming roll. It produces better formation, supports speeds up to 1,500 MPM, and is the standard for modern tissue production lines. What is the role of the Yankee dryer in tissue paper production?The Yankee dryer (12-16 ft diameter) dries the wet sheet through contact with its steam-heated surface and provides the surface for creping. Combined with the hot air hood, it takes the sheet from 40% to 95%+ dryness in a single rotation. What is creping in tissue paper manufacturing?Creping is scraping the dried sheet off the Yankee cylinder with a doctor blade, creating micro-folds that give tissue its softness, bulk, and stretch. The creping ratio (speed difference between Yankee and reel) controls the softness-strength balance. What are the different types of tissue paper?Five main types: facial tissue (13-20 GSM, 2-3 ply), toilet tissue (15-25 GSM, 1-3 ply), paper napkins (17-22 GSM, 1-2 ply), kitchen towels (20-30 GSM, 2-3 ply), and hand towels (25-40 GSM, 1-2 ply). Each requires different furnish formulations and converting operations. Can tissue paper be made from recycled materials?Yes, using deinked pulp (DIP). Recycled paper goes through pulping, screening, cleaning, and flotation deinking. The cost advantage (10-30% less than virgin pulp) makes it viable for toilet paper and napkins, though with lower softness and brightness. How does tissue paper manufacturing differ from regular paper?Tissue uses a crescent former (not fourdrinier), single Yankee cylinder (not multi-cylinder dryers), includes creping for softness, targets 13-40 GSM, and optimizes for softness rather than strength. The engineering priorities are fundamentally different. What capacity options are available for tissue paper mills?Tissue mills range from 5-10 TPD (startup/regional) to 30-50 TPD (commercial) to 80-100+ TPD (large-scale national/export). Parason covers the full range with machine speeds from 500 MPM to 1,500+ MPM. Contact Parason for a project consultation. ## Working Principle of Headbox in Paper Machine URL: https://www.parason.com/blog/working-principle-headbox Date: 2024-05-17 Category: paper-machine ☰ Table of Contents (8 sections)1 What the Headbox Does in a Paper Machine2 How Stock Flows Through the Headbox3 Jet-to-Wire Ratio: Why It MattersShow all 8 sections ▼4 Hydraulic vs Pressurized Headbox5 Approach Flow System6 Headbox Rebuild and Upgrade Services7 Related Resources8 FAQs The headbox in paper machine is the single most critical component for paper quality. Its job is to take the prepared stock from the approach flow system and deliver it as a uniform, thin layer of pulp slurry onto the forming wire — at precisely the right speed, consistency, and fibre distribution. Every variation in the headbox output shows up directly in the finished paper: basis weight variation, poor formation, fibre orientation problems, and sheet defects. This guide explains the working principle of headbox — from stock entry to jet delivery — covering the key components, the two main headbox types Parason manufactures (hydraulic and pressurized), how dilution control manages the cross-direction profile, and what happens inside the turbulence generator. What the Headbox Does in a Paper Machine The headbox sits between the approach flow system and the forming section (wire section). It performs three functions simultaneously: Distributes stock uniformly across the full machine width — ensuring equal basis weight from edge to edge Controls the jet speed — the speed at which pulp slurry exits onto the wire determines fibre orientation and sheet properties Generates controlled turbulence — breaks up fibre flocs so individual fibres land randomly on the wire, producing good formation If any of these three functions fails, the result is visible in the paper: streaks (uneven distribution), MD/CD ratio problems (wrong jet speed), or cloudy formation (insufficient turbulence). Understanding the working principle of headbox in paper machine starts with these three core functions. How Stock Flows Through the Headbox — Step by Step The headbox receives diluted stock from the approach flow system — typically at 0.5 to1.2% consistency depending on the paper grade. Step 1: Pulsation Dampening Stock enters the headbox from the approach flow piping. The first component is the Pulsation Dampening Tank. This tank absorbs pressure fluctuations from the fan pump and piping system. Without dampening, pressure pulses create basis weight variations in the machine direction — visible as rhythmic thick/thin bands across the paper roll. In Parason’s hydraulic headbox, the pulsation dampening tank is integrated into the headbox body. In the pressurized headbox, an air cushion pressure system from the top provides pulsation-free jet delivery. Step 2: Cross-Direction Distribution After dampening, stock must be distributed evenly across the full machine width. This is handled by the header (also called the manifold or distribution tube) — a tapered tube that runs across the machine width. The taper ensures equal pressure at every point, so stock exits uniformly from edge to edge. Step 3: Dilution Control (CD Profiling) The Automatic Dilution Control System adjusts the local consistency of stock at multiple points across the machine width. By adding small amounts of dilution water at specific zones, the headbox can increase or decrease the local basis weight — giving precise control over the cross-direction (CD) basis weight profile. Parason’s hydraulic headbox features automatic dilution control for CD basis weight profiling, integrated with DCS and QCS systems with dry-end scanner feedback. This closed-loop system continuously measures the finished paper profile and adjusts headbox dilution valves in real time. Step 4: Turbulence Generation Before stock exits the headbox, it passes through the Turbulence Generator — a set of tubes or channels that create controlled micro-turbulence. This turbulence breaks up fibre flocs (clumps of fibres that stick together). If flocs reach the wire intact, they create visible formation defects. Parason’s turbulence generator design provides superior fibre dispersion while maintaining jet stability — delivering enhanced TSI values and optimised TSO fibre orientation profiles. Step 5: Nozzle and Slice Lip — Jet Delivery The nozzle converges the stock flow into a thin, high-speed jet that exits through the adjustable slice lip opening onto the forming wire. The slice lip opening controls: Jet thickness — determines how much stock lands on the wire per unit area Jet speed — relative to wire speed (jet-to-wire ratio) affects fibre orientation Edge control — edge feed systems prevent thin edges Parason’s pressurized headbox includes coarse and fine slice lip adjustments. The hydraulic headbox features edge feed control for consistent sheet edges. Jet-to-Wire Ratio: Why It Matters The jet-to-wire ratio (J/W ratio) is the ratio between the speed of the stock jet leaving the headbox and the speed of the forming wire: J/W RatioConditionEffect on Paper J/W = 1.0Jet speed equals wire speedRandom fibre orientation — balanced MD/CD strength J/W > 1.0Jet faster than wire (rush)Fibres align in machine direction — higher MD strength J/W < 1.0Jet slower than wire (drag)Fibres align in cross-direction — higher CD strength The optimal J/W ratio depends on paper grade. Packaging papers often run with slight rush for MD strength. Printing papers target J/W close to 1.0 for balanced properties. Hydraulic vs Pressurized Headbox Parason manufactures two types, each suited to different machine speeds and paper grades: ParameterHydraulic HeadboxPressurized Headbox Speed rangeUp to 800 m/min400 to1,200 m/min Pulsation controlPulsation dampening tankAir cushion pressure system Best forKraft, packaging, boardWriting, printing, tissue Dilution controlAutomatic CD with DCS/QCSAutomatic CD dilution Turbulence generationIntegratedIntegrated Slice lipAdjustable with edge feedCoarse and fine adjustments Rectifier—Three-roll rectifier Speed control—Variable speed operation How to choose: Up to 800 m/min on packaging/board → hydraulic headbox. Above 800 m/min or writing/printing/tissue → pressurized headbox. Selecting the right headbox in paper machine design is critical for achieving target paper quality. See Parason headbox product page for full specifications. Approach Flow System — What Feeds the Headbox The headbox cannot function properly without a well-designed approach flow system. It sits between the machine chest and headbox and includes: Fan pump — dilutes stock to headbox consistency, delivers at required pressure/flow Pressure screen — final screening before headbox. Parason VIS series handles 50 to 200 TPD Cleaners — centrifugal removal of fine contaminants by density separation Deaerator — removes entrained air that causes pinholes and formation defects Approach flow quality directly determines headbox performance. Poor approach flow = poor headbox output, regardless of headbox quality. Learn more about stock preparation systems and stock preparation equipment. Headbox Rebuild and Upgrade Services For mills running older headboxes, Parason offers rebuild services: New bottom lip and top lip (precision machined) New CDT (cross-direction) tank New diffuser box Micro adjustment systems up to 6 metres machine width A headbox rebuild restores the headbox in paper machine to modern performance standards without replacing the entire paper machine — at significantly lower cost. Contact Parason for assessment. Related Resources Paper Machine Technology — Complete Guide The Role of Pressure Screens in Paper Industry Stock Preparation Machine Guide ## Top Paper Mill Machinery Manufacturers in Gujarat URL: https://www.parason.com/blog/paper-mill-machinery-manufacturers-gujarat Date: 2024-05-03 Category: industry-insights Paper Machine Manufacturers in Gujarat Gujarat, a dynamic state in western India, maintains a rich industrial landscape, including a thriving paper machine manufacturing industry. With growing demand for paper mill machinery, paper mill machinery manufacturers in India serve paper mills across Gujarat and beyond. Among these manufacturers, Parason Machinery stands as a prominent player, offering quality paper machines tailored to diverse requirements within Gujarat's paper manufacturing sector. The state hosts a significant number of paper mills that contribute substantially to the economy and employment, serving packaging, printing, and hygiene product sectors. Parason Machinery: Leading Paper Machine Manufacturer in Gujarat Parason Machinery brings extensive expertise in manufacturing and supplying paper machinery. With five decades of experience serving the pulp and paper industry, Parason has become the preferred choice for paper mill owners worldwide. The company offers comprehensive turnkey solutions including: Strategic plant layout planning Engineering services Capacity planning Raw material supply chain establishment Automation solutions implementation Beyond turnkey offerings, Parason provides specialized audits—Energy, Quality Control, Paper Machine, and Pulp Mill Audits—designed to identify operational inefficiencies. Why Parason Machinery? Parason operates across 63 countries and maintains several competitive advantages: Global expertise: Operations in over 63 nations provide insights into international paper manufacturing practices Extensive experience: Nearly five decades of refining manufacturing and innovation capabilities Advanced spare parts: Utilizes latest metallurgical innovations prioritizing energy efficiency and durability Consultation services: Customized turnkey assistance for new ventures and expanding mills Paper Mill Machinery Range Parason's comprehensive product offerings span the complete paper production process: Pulping system Cleaning system Screening system Dispersion system De-inking system Thickening system Refining system Deflaking system Agitators and reject handling equipment Headbox, wire, press, dryer, and calender sections Quality control systems and pope reels Spare parts With nearly 50 years of experience and over 400 successful projects worldwide, Parason is the top choice for your paper machinery needs. ## Top Paper Machine Manufacturers in Europe URL: https://www.parason.com/blog/paper-machine-manufacturers-europe Date: 2024-04-12 Category: industry-insights Europe is home to a thriving paper machine manufacturing industry, boasting a rich history of innovation and technological advancement. With a significant need of paper mill machinery there are many manufacturers supplying paper machine in Europe. Parason Machinery is being one of the leading paper machinery manufacturer and supplier, supplies paper machines in Europe. Europe hosts numerous paper mills, with over 2,000 operational facilities across the continent. These mills contribute substantially to Europe's economy and employment, serving diverse sectors including packaging, printing, and hygiene products. Parason Machinery: One of The Top Paper Machine Manufacturers in Europe Parason has a vast experience in paper machinery manufacturing and supplying. With around 5 decades of service in the pulp and paper industry, Parason has become the first priority for paper mill owners over paper machine manufacturers in Europe. We provide comprehensive turnkey solutions tailored to cater to diverse needs, whether it be setting up new paper mills or expanding existing operations. Our turnkey solutions encompass everything from strategic plant layout planning, engineering services, and capacity planning to establishing raw material supply chains and implementing automation solutions. Parason Machinery extends specialized services and solutions aimed at enhancing various facets of paper mill operations. We offer four distinct audits: Energy Audits Quality Control Audits Paper Machine Audits Pulp Mill Audits Why Parason Machinery? Parason Machinery stands as the foremost name among paper mill machinery manufacturers in India. With a global network spanning over 63 countries, here are compelling reasons that establish Parason at the pinnacle of the industry: With around 5 decades of market experience, we have honed our expertise in manufacturing and innovating machinery and spare parts for the paper industry. Our presence in more than 63 countries provides Parason with invaluable insights into the international paper manufacturing landscape. Beyond crafting paper mill machinery, Parason Machinery leads the market in leveraging the latest metallurgical innovations to produce spare parts that boast energy efficiency and enhanced durability. Parason Machinery extends consultation and turnkey services tailored to assist aspiring entrepreneurs in establishing thriving paper manufacturing ventures. Parason Machinery's Vast Product Range Parason's paper machine product range includes: Pulping system Cleaning system Screening system Dispersion System De-inking system Thickening system Refining system Deflaking system Agitators Reject handling equipment Headbox Section & PDT Wire, Press, Dryer, Calender, Pope Reel sections Rewinder Section and necessary spare parts Visit our stock preparation and paper machine product pages to see the range as per your requirements or talk to us and let our team design the product that will fit for your needs. With around 5 decades of experience and a track record of 400+ successful projects worldwide, Parason stands as the leading paper machinery manufacturer for your paper mill endeavours. ## Enhancing Paper Quality with Parason Conical Refiner URL: https://www.parason.com/blog/parason-conical-refiner Date: 2024-03-28 Category: refiner-technology What Is a Conical Refiner? A Conical Refiner is a crucial piece of equipment used in the papermaking industry during the stock preparation stage. Parason provides complete refining solutions including conical refiners. Its primary function is to refine pulp, which is a mixture of fibers and water, to improve the quality and strength of the resulting paper. The Conical Refiner gets its name from its distinctive conical shape, which plays a vital role in its operation. Inside the refiner, there are two cones positioned with their apexes facing each other. These cones are equipped with refining elements, which can vary in design and configuration depending on the specific requirements of the papermaking process. Working and Application of Conical Refiner During operation, the pulp mixture is fed into the space between the cones, where it undergoes refining. As the pulp passes through the narrow gap between the cones, it experiences intense mechanical forces exerted by the refining cones. The Parason Confiner offers several advantages over other refining equipment, including: Gentle Fiber Treatment: The conical shape allows for gentle yet effective treatment of fibers, minimizing fiber damage while achieving desired refining outcomes with higher CEL and lower SEL. Uniform Refining: The refining elements inside the refiner ensure uniform refining across the pulp mixture, leading to consistent quality in the resulting paper. Energy Efficiency: Conical Refiners are designed to operate efficiently, consuming less energy compared to alternative refining methods. Compact Design: Conical Refiners are often designed to be compact, saving valuable floor space in the paper mill. Parason Conical Refiner Fillings: Elevating Refining Standards Parason Conical Refiner (Confiner) Fillings set a benchmark for excellence: Diverse Patterns: Various patterns are available in conical types, each manufactured with high precision to cater to specific fiber refining needs. Superior Materials: Confiner tackles are crafted from special type of alloy steel, boasting exceptional workmanship. Efficient Refining: Experience low-intensity refining with uniform results and optimal fiber development, all achieved at lower power consumption. Versatile Design: Whether cast or welded, Parason Confiner tackles come in a compact construction. Innovative Technology: Parason introduces vortex centrifugal flow, stable gap control, and a foreign material arrester. Designing for Excellence: Engineering Fiber Treatment The design philosophy behind Parason Confiner emphasizes gentle fiber treatment. Key design factors include: Optimized Geometry: The unique geometry ensures correct fiber retention time and desired fiber properties. Efficient Operation: Enjoy effortless filling charge and hydraulic power pack systems for automated control. Compact and Efficient: With a cantilever design and compact construction, Parason Conical Refiners minimize floor space requirements. Advantages for Paper Making Enhanced Paper Quality: Experience uniform fiber treatment and superior fiber development. Increased Productivity: Achieve higher paper production and better strength properties. Optimized Energy Consumption: Benefit from lower energy consumption. Enhanced Operational Efficiency: Minimize process downtime with easy maintenance. In conclusion, Parason Conical Refiners stand as the prime source for elevating paper quality and efficiency. Connect with us for detailed discussion and guidance regarding installation or upgradation of your paper mill. ## Pressure Screen in the Paper Industry: Working Principle, Types and Selection URL: https://www.parason.com/blog/pressure-screens-paper-industry Date: 2024-03-18 Category: stock-preparation ☰ Table of Contents (9 sections)1What Is a Pressure Screen?2How a Pressure Screen Works3Types of Pressure ScreensShow all 9 sections ▼4Screen Baskets and Rotors5Where Pressure Screening Fits6How to Select a Pressure Screen7Why Parason for Pressure Screens8Get a Pressure Screen Sized9Frequently Asked Questions A pressure screen in the paper industry is a pressurised screening machine that separates good papermaking fibre from contaminants and oversized particles before the stock reaches the paper machine. It is the workhorse of pulp screening: pulp is pushed under pressure through a perforated or slotted basket, accepted fibre passes through the apertures, and contaminants such as plastics, shives, fibre bundles and stickies are rejected. This guide explains how a pressure screen works, the types used at each stage of a mill, the role of the basket and rotor, and how to select the right screen for a given position and stock. Parason is a global paper mill machinery manufacturer that has built screening equipment and complete stock preparation lines for mills across 75+ countries since 1976, with 200+ screening installations worldwide. Every specification below comes from the Parason Screening Solutions catalog with verified model numbers and capacities. Key takeaways A pressure screen separates good papermaking fibre from contaminants by pushing pulp through a holed or slotted basket while a rotor keeps the apertures clear. Screening is staged: coarse at medium consistency (2-3%) after pulping, then fine at low consistency (0.4-1.0%), then a final approach-flow screen before the headbox. The basket sets what passes; the rotor pulse keeps it from blinding. Matching rotor, clearance and slot width to the stock is what decides efficiency. Parason covers coarse to fine to approach flow (VSM, VSL, VIS, VSAM/VSAL, PSS, VSF) across roughly 15 to 800 TPD. Need a Pressure Screen for Your Mill?Coarse to fine to approach flow | 15 to 800 TPD | Since 1976Request a Quote → What Is a Pressure Screen? A pressure screen is a closed, pressurised vessel that screens pulp by passing it through a rotating screen basket while a rotor keeps the apertures clear. Unlike open gravity screens, the whole unit runs under pressure, which lets it handle high flow with a small footprint and a sealed, contaminant-controlled environment. In a paper or pulp mill it sits between coarse cleaning and the paper machine, doing the fine separation that decides sheet cleanliness and runnability. The screen does two jobs at once: it removes contaminants the stock still carries (plastics, hot melts, sand-backed stickies, fibre bundles) and it grades the fibre so only properly defibred stock reaches the headbox. Get screening right and the paper machine runs cleaner with fewer breaks and a more uniform sheet. Get it wrong and contaminants carry through to the reel. The screen basket and rotor, the two components that decide how a pressure screen performs How a Pressure Screen Works (Working Principle) A pressure screen works by feeding pulp tangentially into a pressurised chamber, then separating accept fibre from rejects across a screen basket using controlled pressure pulses from a rotor. The sequence has four stages: Tangential inlet: Pulp enters under pressure and is set into a rotating flow around the screen basket. Heavy reject separation: Heavier contaminants are thrown outward by centrifugal action and drop to a junk trap before they reach the basket. Screening zone: Accept fibre passes through the basket holes or slots into the accept chamber. Oversized particles, shives and fibre bundles stay on the feed side and move toward the reject outlet. Rotor pulsing: Foils or elements on the rotor sweep close to the basket, generating positive and negative pressure pulses. The negative pulse back-flushes each aperture, clearing fibre mats and keeping the basket open so it does not blind. How a pressure screen works: four stagesHOW A PRESSURE SCREEN WORKS1Tangential inletPulp enters under pressure2Heavy rejects outCentrifuged to junk trap3Screening zoneAccept fibre through basket4Rotor pulsingNegative pulse clears basketThe four-stage working principle of a pressure screen, from tangential inlet to rotor pulsing. The rotor design is what separates an efficient screen from a power-hungry one. Parason fine screens use a Multivane Aerofoil rotor whose contoured foils generate a clean negative pulse with low positive pressure, which means lower energy per tonne and better purging of the basket (Parason Screening Solutions catalog). The reject is then handled by a reject sorter or fan press so fibre is recovered rather than lost. Contoured rotor foils generate the negative pulse that back-flushes the basket on every pass "The pulse is everything," say Parason's screening engineers. "A basket only screens well when each aperture is cleared on every rotor pass. The foil profile, the rotor-to-basket clearance and the slot width have to be matched to the stock, or you either blind the basket or thicken the reject too far." Types of Pressure Screens Pressure screens are classified by where they sit in the mill and the consistency they run at: coarse screens at medium consistency early in the line, fine screens at low consistency before the paper machine, and approach-flow screens immediately ahead of the headbox. The table below maps the main Parason pressure screen types to their role, consistency and capacity. Pressure screen type (Parason)Role / positionConsistencyCapacity Coarse Screen (VSM)Coarse screening after pulping; hole or slot basketMC 2.0-3.0%20-610 TPD Fine Screen (VSL)Fine screening in stock prep and approach flow; Multivane Aerofoil rotorLC 0.4-1.0%8-1,360 TPD Inflow Pressure Screen (VIS)Approach-flow screening; high throughput, low energyLC 0.4-1.0%50-400 TPD Upflow Screen (VSAM/VSAL)Medium-consistency screening; hole or slot basketMC 1.0-3.0%8-550 TPD Shield Screen (PSS)Approach flow; eccentric housing, pulsation-free0.5-1.5%150-6,460 m³/hr Fractionator (VSF)Separates long and short fibre by length; slot basketsMC 2.0-2.5%80-500 TPD Two more units complete a screening line even though they are not screens in the strict sense: a Turbo Separator handles coarse screening of high-trash recycled stock, and a Reject Sorter or Reject Fan Press recovers fibre from the screen rejects. Across the range, Parason screens cover roughly 15 to 800 TPD (Parason Screening Solutions catalog). A Parason VSL fine pressure screen in a stock preparation line ahead of the paper machine Screen Baskets and Rotors: the Parts That Do the Work The screen basket and the rotor are the two components that decide how well a pressure screen performs, and they are the parts that wear and get replaced. The basket sets what passes; the rotor keeps it clean. Hole vs slotted baskets Hole baskets use drilled apertures and suit coarse and intermediate screening; Parason supplies straight, countersunk, taper and profiled hole patterns. Slotted baskets use fine slots for fine screening and stickies removal, where slot width is the key variable. Both are hard-chrome treated for abrasion resistance, which extends basket life in continuous operation. For more on basket construction, see our guide to wedge wire screen baskets (Parason Screening Solutions catalog). Basket typeApertureBest forTypical duty Hole basketDrilled holes (straight, countersunk, taper, profiled)Coarse and intermediate screeningRemoving larger contaminants early in the line Slotted basketFine slots, where slot width is the key variableFine screening and stickies removalPolishing stock before the paper machine Rotor types The rotor is matched to the stock and the basket. Parason offers a range including the Step rotor (for large flat contaminants), Inclined Vane, CrocX, VSL and Multivane Aerofoil rotors (for low-pulse, low-energy fine screening), and Centripetal rotors. A rotor that is wrong for the stock either blinds the basket or wastes power, which is why rotor selection is part of sizing, not an afterthought. Where Pressure Screening Fits in the Stock Preparation Line Pressure screening sits after pulping and coarse cleaning and before refining and the approach flow, and it runs in stages from coarse to fine. A typical recycled-fibre or recovered-paper line screens coarse at medium consistency first (removing the big contaminants), then fine at low consistency (removing shives and stickies), then a final approach-flow screen polishes the stock just before the headbox. Because screening is staged, the screens are chosen as a set, not individually. The coarse VSM protects the fine VSL; the fine screen protects the VIS or Shield screen at the approach flow. For the complete screening range and how it integrates with cleaning and refining, see the Parason screening equipment hub, and the inflow pressure screen page for the approach-flow screen specifically. Related reading: how to set up a paper mill plant. How to Select a Pressure Screen Selecting a pressure screen comes down to four decisions: position in the line, operating consistency, basket aperture, and capacity. Get these right and the screen runs efficiently for years; get them wrong and you fight blinding, fibre loss or contaminant carry-over. Position and consistency: coarse screening runs at MC (2-3%), fine screening and approach flow at LC (0.4-1.0%). Match the screen class to the stage. Basket aperture: holes for coarse and intermediate duty; slots for fine screening and stickies, where slot width is set by the contaminant size you must remove. Capacity: size to the paper machine throughput with headroom, not to today's exact tonnage. Parason screens span 15 to 800 TPD across the range. Rotor: matched to stock and basket for the lowest energy per tonne and reliable purging. Reject handling: plan the reject sorter or fan press so fibre is recovered, not sent to waste. Not sure which screen your line needs?Share your position, stock and TPD, and our engineers will size itTalk to an Engineer → Why Parason for Pressure Screens Parason designs and manufactures the complete pressure screen range plus the baskets and rotors in-house, which means one manufacturer is responsible for how the screen, basket and rotor work together. The screening range covers coarse to fine to approach flow (VSM, VSL, VIS, VSAM/VSAL, PSS, VSF), with hard-chrome hole and slotted baskets and a full rotor range. Parason has supplied screening to mills in 75+ countries since 1976 with 200+ screening installations worldwide, and manufactures in India and Brazil for global reach and support. Screening is a recognised stage in mechanical pulp and stock preparation across the technical pulp and paper community (TAPPI) and within the Indian Paper Manufacturers Association (IPMA). Get a Pressure Screen Sized for Your Line To get a pressure screen specified for your mill, share the screen position (coarse, fine or approach flow), the stock and consistency, the contaminant you need to remove, and your capacity. Parason engineers will select the screen, basket aperture and rotor, and return a configuration. Request a screen configuration or quote: contact the Parason team with your position, stock and TPD. See the full range: the screening equipment hub. ## An Essential Guide to Parason's Paper Making Machinery URL: https://www.parason.com/blog/paper-making-machinery Date: 2024-03-07 Category: guides The Paper Making Process: A Brief Overview Parason champions the use of recycled raw materials such as waste paper, used paper, textiles, and rags. This approach reduces deforestation and environmental impact. The contemporary process involves mixing recycled materials with water, adding chemicals to eliminate contaminants like pins and sticks, then cooking the pulp. This dissolves challenging elements and expands suitable raw material options for paper production. Parason's Pulp and Paper Manufacturing Machines Pulper Machines The foundation includes high-consistency pulpers for fiber separation, dehydrating screw conveyors for moisture reduction, dilution pulpers for consistency management, and D-type pulpers for precision processing. Cleaning Machines High-density and medium-density cleaners remove contaminants. Centri-cleaners maintain consistent cleanliness throughout production. Screening Machines Equipment spans high, medium, and low consistencies, featuring turbo separators, fractionators, fibermizers, and combo screens for comprehensive contamination removal. Deinking Machines Specialized systems maximize ink removal for high-quality recycled paper production, complemented by sand trap technology. Thickeners Folded and Disc thickeners handle pulp concentration, with specialized disc filter designs highlighting manufacturing expertise. Refiners Twin disc refiners, confiners, and alternative options accommodate varying production requirements. Deflaker Machines Hole-type, ring-type, and conical-type variants offer versatile defibration capabilities. Agitators and Reject Handling Equipment ensures efficient mixing and fiber recovery, minimizing waste. A trommel screen machine is commonly used in the reject handling stage to separate contaminants by size before further processing. Paper Making Equipment Comprehensive machinery includes headboxes, pope reels, mill winders, and synchronous fly sheeters for seamless production. Molded Fiber Manufacturing Molded fiber equipment produces eco-friendly disposable tableware products including plates, glasses, cups, and bowls. Contact Parason For energy efficiency improvements, production maximization, or new mill setup, Parason offers world-class machinery and spare parts alongside turnkey solutions. ## Paper Mill Machinery Manufacturers in India URL: https://www.parason.com/blog/top-paper-mill-machinery-manufacture-india Date: 2026-04-16 Category: industry-insights ☰ Table of Contents (8 sections)1How to Evaluate a Paper Mill Machinery Manufacturer2Parason Complete Paper Mill Machinery Range3Paper Grade and Machinery ConfigurationShow all 8 sections ▼4Parason vs European and Chinese Manufacturers5Parason Manufacturing Infrastructure6Frequently Asked Questions7Contact Parason for a Technical Proposal8Related Resources Parason Machinery has been manufacturing paper mill equipment from Chhatrapati Sambhajinagar (formerly Aurangabad), India since 1976. ISO 9001:2015 certified and with over 2,000 installations across 75 countries, Parason is a full-line paper mill equipment manufacturer. The product range covers tissue paper machines up to 100 TPD, paper machines for kraft, duplex, writing and printing and specialty grades at various capacities, and molded fiber packaging machines. This page covers the complete machinery range, how to evaluate paper mill machinery manufacturers, and where an Indian manufacturer sits against European and Chinese alternatives. Looking for Paper Mill Machinery?ISO 9001:2015 | 2,000+ installations | 75+ countriesSubmit an Enquiry → Complete Parason stock preparation system installed at an operational paper mill How to Evaluate a Paper Mill Machinery Manufacturer The machine specification is rarely where paper mill projects go wrong. In our experience working with first-time investors and existing mill owners across India, Africa, Southeast Asia, and Latin America, the challenges that cost money almost always come from the same five areas. Understanding what to check before you sign an agreement saves significant expense later. Full-Line Manufacturing Scope There is a meaningful difference between a manufacturer who designs and builds every section of a paper line and one who assembles machines from third-party components. A full-line manufacturer takes engineering responsibility for how each section interacts with the next. Compatibility between stock preparation system output consistency, hydraulic headbox design, and forming section geometry is what produces stable paper quality. When those sections come from different suppliers with no single accountable engineer, process problems can take months to diagnose and even longer to resolve. Parason designs and manufactures the complete sequence in-house, from high consistency HICON pulper through stock preparation, paper machine, and winding. Every section is engineered for the same production parameters, not assembled from independently sourced components. Installation References at Your Grade and Capacity Two thousand installations is a meaningful number. But the reference that matters is one that matches your grade and your capacity. A manufacturer with strong experience in small tissue lines carries different capabilities than one who has commissioned a 400 TPD duplex board project. Before shortlisting any supplier, request three references at your grade and scale. Then visit at least one. Production data, maintenance records, and operator feedback from a working mill tell you more than any product brochure. Raw Material Process Experience Paper mill machinery performs differently depending on the raw material it processes. Wheat straw behaves differently from OCC. Bagasse is not the same as wood chips. Each raw material requires specific pulping machine configurations, pressure screening systems, and refining intensities. A manufacturer who has validated their equipment on your raw material is a fundamentally different proposition from one who has not. Parason operates an in-house pilot laboratory specifically to validate new raw material combinations before full-scale engineering specifications are fixed. Over 1,600 R&D projects have been conducted through this laboratory, covering agro-based fibers, recycled waste paper, and virgin pulp combinations used across emerging market paper production. Spare Parts Availability After Installation This is the question most investors underestimate at the time of equipment purchase. Wearing parts including wedge wire screen baskets, refiner plates and disc segments, press roll covers, wires, and felts all have finite service lives. When they fail, production stops. A 12-week lead time on a replacement screen basket from an overseas supplier means 12 weeks of lost production unless the mill carries expensive buffer stock. Parason manufactures all critical wearing parts in-house across 10 manufacturing units in India. Regional offices in Brazil, USA, Europe, and UAE hold stock for installed machines in those regions. Screen baskets, refiner plates, variable rib design VRD plates, and press roll components are manufactured to order rather than sourced from third parties. After-Sales Engineering Support A paper machine does not run at design production capacity from day one. Headbox consistency profiles need adjustment for actual furnish. Refiner plate gaps need calibration against fiber quality measured in SR degrees. Press section nip loads change as roll covers wear. Manufacturers who provide experienced commissioning engineers and structured follow-up process audits consistently get mills to full production faster than those who deliver equipment and leave. Parason's after-sales team conducts Screening Audits, Refining Audits, Paper Machine Audits, and Pulp Mill Audits for installed equipment. These are structured technical reviews that identify production losses and recommend specific operational adjustments, not generic maintenance checklists. Parason 3D CAD layout for a complete stock preparation line — engineered in-house from pulping to approach flow Planning a Paper Mill Project?2,000+ installations | 75+ countries — Get expert machinery recommendationsGet a Quote → Parason Complete Paper Mill Machinery Range Stock Preparation Systems Stock preparation machinery accounts for 30 to 40 percent of total paper mill energy consumption and directly determines the quality of pulp entering the paper machine. Getting this section right has more impact on finished paper quality than most other decisions in the mill. The paper mill machinery list below covers the complete stock preparation sequence that Parason manufactures: EquipmentKey ModelsCapacity RangeTechnical Specification Drum PulpersSharpEdge Drum Pulper150 to 1,030 TPDGentle pulping with high reject separation HC PulpersHICON Pulper8 to 220 TPD14 to 18% consistency, 96%+ defibering efficiency Specialty PulpersCup Stock, HTP Wet Strength, Tetra Pak, Virgin PulperCustomGrade-specific configurations HD CleanersSteel and Ceramic variantsSystem-matchedHeavy contaminant removal Pressure ScreensVSL Fine Screen, Shield Screen, Upflow, Inflow8 to 1,360 TPDSlot and hole basket options Disc RefinersTri Disc Refiner TDR, Confiner CR8 to 600 TPD eachAdjustable plate gap, SR degree control Disc Filters & ThickenersPDF 3.7, PDF 5.2 series45 to 500 TPDConsistency to 10 to 12% AgitatorsHorizontal HTA, Vertical PVASystem-matchedChest consistency control Parason HICON Pulper — high consistency pulping for 8 to 220 TPD capacity Paper Machines Parason paper machines for kraft, duplex and writing grades are engineered grade by grade. The wire section configuration, press section design, and dryer section layout differ substantially between a corrugated medium machine and a writing paper machine operating at similar capacity. Applying a standard machine configuration across grades is a common cause of quality shortfalls in mid-range paper mills, and something Parason's engineering team guards against from the first project specification meeting. ParameterSpecification Maximum deckle width10,000 mm Maximum machine speed1,200 MPM Basis weight controlAutomatic Dilution Control via QCS feedback Press section optionsBi-Nip, Tri-Nip, Maxi Press shoe press Maxi Press steam saving15 to 20% versus conventional press Wire section optionsSingle, Double, Triple, Multi-Wire Headbox optionsHydraulic, Pressurized QCSSSensors with remote monitoring via VPN Grades supplied: kraft and brown packaging, duplex board, writing and printing, newsprint, white top liner, art card, FBB, and poster paper. As a dedicated kraft paper mill machinery manufacturer, Parason has commissioned kraft and packaging grade projects on single-wire, double-wire, triple-wire, and multi-wire configurations, running on OCC, agro-fiber, and virgin pulp combinations. Parason fourdrinier wire section — kraft paper machine installation Need a Paper Machine?Kraft, duplex, writing & tissue — engineered for your grade and capacityTalk to Our Engineers → Tissue Machines Tissue grade parameters including bulk, softness, tensile strength, and crepe ratio are determined by Yankee dryer diameter, hood temperature, creping blade geometry, and approach flow consistency. These variables interact with each other. Optimising one without accounting for the others produces inconsistent tissue quality that is difficult to stabilise. Parason tissue paper manufacturing machines are supplied as complete lines from approach flow system through to parent reel, with the Yankee, hood, and creping system designed as an integrated unit. ParameterSpecification CapacityUp to 100 TPD Machine speed500 to 1,500 MPM and above GSM range13.5 to 40 GSM at reel Yankee paper widthUp to 4,500 mm Yankee diameter12ft to 16ft (standard) GradesFacial tissue, toilet tissue, napkins, kitchen towel Parason tissue machine with Yankee dryer — up to 100 TPD capacity Molded Fiber Machinery Parason's molded fiber packaging machinery covers the complete production system. Stock preparation handles bagasse, wheat straw, recycled fiber, or virgin pulp. The PRF series rotary forming system and Thick-Wall type forming system produce egg trays, fruit trays, and premium food service tableware. Parason is one of the few paper machinery manufacturers globally who supply both the stock preparation and the forming and drying sections from a single source. Parason molded fiber production line — complete system from stock preparation to forming and drying Turnkey Paper Mill Projects Parason's turnkey paper mill project scope covers the complete project execution cycle from feasibility engineering through to operator training. This includes plant layout and civil drawings, equipment supply, installation supervision, commissioning, and ongoing process support. ProjectGradeCapacityScope Ambani PaperDuplex Board400 TPDComplete turnkey Diyan PapersDuplex and Kraft300 to 350 TPDComplete turnkey KrishnaPrabhas PapersComplete mill200 TPDComplete turnkey Viking KaitTissue50 TPDComplete line from stock prep to reel Parason turnkey paper mill project — complete installation from stock preparation to paper machine Discuss Your Project Requirements Whether you are planning a new paper mill, expanding capacity, or upgrading existing equipment — Parason's engineering team can provide indicative capacity, equipment configuration, and project timeline based on your grade and raw material inputs. Submit a Technical Enquiry → | Download Product Catalogues Paper Grade and Machinery Configuration Each paper grade demands a specific process configuration. The table below maps grade requirements to the critical machinery decisions. This is directly relevant for procurement teams specifying equipment and for investors confirming that a supplier has genuine capability in their target grade. GradeTypical Raw MaterialCritical Process StageKey Equipment Kraft & Brown PackagingOCC, virgin pulp, agro-fiberHC pulping, cleaning, multi-layer formingHICON Pulper, HD Cleaner, multi-wire PM TissueVirgin pulp, DIPLC refining, Yankee drying, crepingconical refiner Confiner CR, tissue machine with Yankee dryer Duplex BoardOCC, waste paper, virginMulti-ply forming, pressing, surface sizingMulti-wire PM, Maxi Press, Film Press Writing & PrintingVirgin wood pulp, DIPBrightness, surface sizing, formationVSL Fine Screen, Disc Filter, Film Press NewsprintONP, mechanical pulpHigh speed, consistent formationDrum Pulper, coarse screens, high-speed PM Molded FiberBagasse, recycled, virginForming accuracy, drying uniformityPRF rotary forming system, agro-fiber stock prep How Parason Compares to European and Chinese Manufacturers Complete Parason paper mill line installed — kraft paper machine with full stock preparation system Three categories of supplier compete for paper mill machinery orders globally. Each serves a different project profile, and the right choice depends on mill scale, grade, geography, and available project budget. European manufacturers set the technical benchmark for large-scale, high-speed paper machines. For mills above 500 TPD operating on European raw materials and power costs, they are the natural choice. For a 100 TPD kraft mill in Nigeria or a 50 TPD tissue line in Bangladesh, European equipment represents over-engineered complexity at three times the project cost, with spare parts arriving from Germany or Finland when the production line has stopped. Chinese manufacturers have improved significantly in capacity and quality over the past fifteen years. For straightforward OCC-based packaging grades at lower capacities, Chinese equipment can deliver acceptable output at competitive pricing. The consistent gap remains in engineering documentation. P&ID completeness, civil loading drawings, electrical schematics, and mass balance calculations are routinely incomplete, which creates problems during civil construction, commissioning, and when the engineering team changes. After-sales presence outside China is limited for most suppliers. Among paper machine manufacturers in India, Parason is the only full-line supplier with ISO 9001:2015 certification, over 2,000 verifiable reference installations, and complete engineering documentation to project finance standards, at 40 to 60 percent below European pricing. For mills in the 30 to 500 TPD range, which covers the majority of new investment activity in India, Africa, Southeast Asia, and Latin America, this is the relevant comparison. ParameterParason (India)European SuppliersChinese Manufacturers Target mill scaleSmall to large, all gradesLarge scale, 200 TPD+Small to mid-scale typically Price vs. European40 to 60% lowerBenchmark30 to 50% lower Delivery lead time8 to 14 months12 to 24 months6 to 12 months ISO 9001:2015YesYesVaries by supplier Engineering documentationComplete: P&ID, civil, 3DCompleteOften incomplete Agro-fiber experienceExtensive: bagasse, straw, OCCLimitedVariable After-sales offices5 regional offices globallyGlobal service networkLimited outside China Verifiable installations2,000+ExtensiveVariable transparency Compare Quotations?40-60% below European pricing — request a detailed technical proposalRequest a Proposal → Parason Manufacturing Infrastructure Parason operates 10 manufacturing units across India, with a second manufacturing facility in São Paulo, Brazil. The Chhatrapati Sambhajinagar headquarters has operated continuously since 1976 and includes the following in-house capabilities: Foundry: castings and wear-resistant components manufactured in-house Precision machine shop: CNC machining for critical tolerance parts Fabrication facility: structural frames, pressure vessels, tanks Basket manufacturing: wedge wire screen baskets produced in-house Mold shop: tooling for molded fiber production line forming systems Design and development centre: full CAD and CAM engineering capability Pilot laboratory: process validation at lab scale before full-scale manufacture In-house manufacturing across this full scope gives Parason direct control over quality and lead time at every production stage. The pilot laboratory is particularly relevant for projects involving agro-based raw materials or new grade targets where process parameters need to be confirmed at small scale before full engineering specifications are committed. Parason manufacturing facility — in-house fabrication of paper mill machinery Contact Parason for a Technical Proposal To request a project quotation or discuss machinery specifications, submit an enquiry or explore the complete stock preparation and paper machine range. For projects at feasibility stage, Parason's engineering team can provide indicative capacity, equipment configuration, and project timeline based on grade and raw material inputs prior to formal quotation. Related Resources How to Set Up a Paper Mill: Investment, Equipment and Timeline Kraft Paper Mill Machinery: Complete Equipment and Process Guide Stock Preparation Systems: Equipment, Capacity, and Configuration Tissue Paper Manufacturing Costs: Full Project Cost Breakdown Machines Used in Paper Industry — Complete Equipment Guide ## Advanced Detrashing Systems for Enhanced Pulping URL: https://www.parason.com/blog/advanced-detrashing-systems-for-enhanced-pulping Date: 2024-02-14 Category: stock-preparation The Role of Detrashing in the Pulping Process Detrashing refers to the removal of impurities and non-fibrous materials from raw materials like wood or recycled paper, to produce a cleaner and higher-quality pulp. This process is crucial because it directly affects the quality and efficiency of subsequent manufacturing stages. The pulping process converts raw materials into a homogeneous fiber-water mixture for papermaking. Detrashing eliminates unwanted elements including bark, stones, wires, metal, and plastics that compromise final product quality. Key Benefits Efficient detrashing provides multiple advantages: Equipment Protection: Reduces wear and tear from abrasive contaminants Quality Enhancement: Minimizes contaminants and defects in finished paper Operational Efficiency: Prevents equipment damage, reduces downtime, and optimizes pulp quality Machines Used for Detrashing Asymmetric Fiber Saver This Asymmetric Fiber Saver uses asymmetric design to separate fibrous materials from contaminants, maintaining pulp quality and preventing unwanted materials from entering the pulping process. Inclined and Horizontal Trommels Cylindrical rotating screens that separate materials by size. Inclined trommels use gravity assistance, while horizontal trommels employ rotation to remove heavy reject materials. For a deeper look at how these machines work, see our guide on trommel screen machine importance, advantages, and working. Additional Equipment Ragger Rope Cutter Grapple Junk Trap Parason Fiber Guard: Combined AFS and Trash Pump The Parason Fiber Guard combines an Asymmetric Fiber Saver with a trash pump, handling contaminated stock by using rotor-generated pressure to separate contaminants while directing disintegrated fibers to screening. Advantages Optimized for waste paper wet preparation Removes impurities with minimal fiber loss Prevents pulp jamming in downstream operations Energy-efficient design with low maintenance requirements Enhance Your Pulp Quality With Parason Parason Machinery brings five decades of expertise in manufacturing paper mill machinery, serving over 60 countries. Contact us for your paper mill machinery needs. ## An Overview of Paper Plant and Pulp Mill Audits URL: https://www.parason.com/blog/paper-plant-and-pulp-mill-audits Date: 2024-02-08 Category: guides Introduction to Paper Plant and Pulp Mill Audits Paper plant and pulp mill audits are comprehensive assessments conducted to evaluate efficiency, sustainability, and compliance of facilities involved in paper and pulp production. These audits scrutinize various aspects of the manufacturing process, from raw material sourcing to final product output. By conducting regular audits, paper plants and pulp mills can proactively identify improvement areas, enhance efficiency, reduce environmental impact, and maintain regulatory compliance. Components of Paper Plant and Pulp Mill Audits 1. Environmental Compliance This component assesses adherence to environmental regulations and sustainability practices, including waste management, emissions control, and resource conservation. 2. Operational Efficiency Examining the efficiency of production processes, machinery, and overall performance to identify opportunities for improvement and reduce energy consumption. Modern automation and IoT solutions play a key role in this evaluation. 3. Quality Control Ensuring that final paper and pulp products meet industry standards and customer requirements by scrutinizing the production line for defects and inconsistencies. 4. Safety Protocols Evaluating implementation of safety measures to protect workers, communities, and facilities. 5. Regulatory Compliance Ensuring adherence to local, national, and international regulations governing the industry. The Paper Plant and Pulp Mill Audit Process Pre-Audit Preparation: Define scope, objectives, and criteria for the audit Site Inspection: Gather on-site information about manufacturing processes Environmental Impact Assessment: Evaluate facility's environmental practices Operational Efficiency Evaluation: Identify opportunities for improving efficiency Quality Control Inspection: Ensure products meet quality standards Safety Protocol Assessment: Verify implementation of safety measures Post-Audit Reporting: Summarize findings and provide recommendations Importance of Audits Compliance: Ensuring regulatory adherence Efficiency: Identifying and rectifying inefficiencies Sustainability: Promoting responsible practices Quality Assurance: Meeting standards and expectations Safety: Protecting people and communities Optimize Your Paper Manufacturing With Parason's Audits Parason Machinery's paper mill and pulp mill audits offer strategic advantage through meticulous examination of screening, refining, and paper machine processes. Contact Parason Machinery to book a consultation. ## Tissue Paper Manufacturing Cost: Factors, Capacity & Profit Guide URL: https://www.parason.com/blog/tissue-paper-manufacturing-costs Date: 2024-01-25 Category: guides ☰ Table of Contents (11 sections)1 What Determines Tissue Paper Manufacturing Cost2 Factory Setup Cost by Production Capacity3 Toilet Paper Manufacturing CostShow all 11 sections ▼4 Tissue Paper Manufacturing Cost in India5 Tissue Paper Business Cost in Nigeria and Africa6 Profit and ROI in Tissue Paper Manufacturing7 How Raw Material Choice Affects Cost8 Tissue Paper Making Machine Price Factors9 Frequently Asked Questions10 Start Your Tissue Paper Project With Parason11 Sources and References Tissue paper manufacturing cost depends on four main factors: production capacity in TPD (tons per day), raw material route, machine configuration, and plant location. A small tissue mill of 5 to 20 TPD using recycled waste paper is substantially less capital-intensive than a 50 to 100 TPD virgin-pulp mill producing premium toilet paper or kitchen towel. Exact project cost is finalised after target capacity, grade, and location are defined. This guide covers what drives tissue paper manufacturing cost, how capacity and raw material choices change the investment profile, what determines profitability, and what investors in India, Nigeria, South Africa, and other markets should account for before breaking ground. It draws on Parason Machinery's 50+ years of experience commissioning tissue machines from 5 TPD to 100 TPD across 75+ countries, including a 50 TPD tissue line at Viking Kait. What Determines Tissue Paper Manufacturing Cost Tissue paper manufacturing cost is not a single number. It is a range driven by five independent factors. Understanding each factor helps investors model the cost curve for their specific project rather than rely on a generic benchmark. 1. Production capacity (TPD) Capacity is the single largest cost driver. Larger machines cost more in absolute terms but less per tonne of finished tissue. A 10 TPD machine serves regional distribution for hotels, restaurants, and institutional buyers. A 50 to 100 TPD machine feeds national branded FMCG supply chains. The capacity decision must follow realistic market demand, not catalogue ambition. 2. Raw material route Virgin pulp (bleached hardwood kraft, BHK) produces the softest, brightest tissue for premium toilet paper and facial tissue grades. Recycled fibre (office waste, DIP from deinking lines) produces mid-tier tissue at lower raw material cost but needs additional stock preparation equipment. Bagasse pulp is viable in sugar-growing regions like India, Kenya, and Brazil. Each route carries its own capital and operating cost profile. 3. Machine configuration Modern tissue production uses a crescent former, Yankee cylinder, and hot air hood for drying. Parason's tissue machines use a crescent former for better sheet formation and support speeds up to 1,500 MPM. Hood fuel choice matters: a gas-fired hood gives faster ramp-up and lower fuel cost in gas-rich regions; a steam hood is cheaper to install where steam infrastructure already exists. 4. Plant location Land cost, labour rates, tax regime, utility cost, and proximity to raw material and end markets all change project economics. India and Vietnam carry a different fixed and variable cost base than Nigeria, Egypt, or Brazil. Location decisions also affect delivery timelines, import duty on machinery, and local content requirements. 5. Scope: core mill vs full turnkey A standalone tissue machine installation is a smaller project than a complete paper mill plant with stock preparation, paper machine, and converting. Parason's turnkey project scope covers feasibility, engineering, supply, installation supervision, commissioning, and operator training. Equipment-only contracts are available for mills with their own engineering capability. Crescent former configuration directly affects tissue paper manufacturing cost and output quality. Capacity band snapshot Capacity BandTypical MarketMachine ConfigurationTypical Deckle5 to 20 TPDRegional / institutionalCompact tissue lineUp to 2,800 mm20 to 60 TPDNational brandedCrescent former + Yankee2,800 to 3,800 mm60 to 100+ TPDLarge commercial / exportHigh-speed crescent formerUp to 4,500 mm Tissue Paper Factory Setup Cost by Production Capacity Factory setup cost scales non-linearly with capacity. Doubling tissue machine output does not double the total project cost, because overheads like land, utilities, and warehousing stay broadly fixed. Capacity is therefore the first decision an investor should make. 5 to 20 TPD: the small tissue mill This band suits an entrepreneur entering the tissue business for the first time and serving a regional market. The scope typically includes a single crescent former tissue machine, minimal stock preparation (if running on imported virgin pulp bales), a simple converting line for toilet paper rolls or napkins, and a small warehouse. Power demand is modest, site preparation is straightforward, and permits move faster than for larger mills in most jurisdictions. 20 to 60 TPD: the national branded mill At this band the mill becomes a meaningful player in a country's tissue supply. The scope expands to full stock preparation with pulping, cleaning, screening and refining; a larger tissue machine with Yankee cylinder of 12 to 14 ft diameter; a hot air hood (gas or steam); full converting including jumbo reel rewinders and folding equipment; and a larger warehouse for parent rolls and finished goods. Effluent treatment becomes more substantial. This is the most common band for greenfield tissue projects in India, Nigeria, and Kenya today. 60 to 100+ TPD: the large commercial mill At 60 TPD and above, the mill moves toward export-grade capacity. Machinery includes a high-speed crescent former, a Yankee up to 4,500 mm width and 16 ft diameter, a premium hood system, a full deinking line if recycled fibre is used, and an automated pope reel. Converting capacity scales up with multiple rewinders and packaging lines. Viking Kait runs a Parason 50 TPD tissue line in the upper end of the previous band; larger builds at 80 TPD and above typically target both domestic and regional export markets. Project cost at each band is finalised after target grade, raw material, and site conditions are defined. Request a quote from Parason's engineering team for a cost envelope tailored to your capacity. Toilet Paper Manufacturing Cost Toilet paper is the largest sub-category within tissue. A toilet paper manufacturing plant shares the same core machinery as any tissue mill: pulping, stock preparation, crescent former, Yankee cylinder, hood, pope reel, and converting. Converting for toilet paper specifically adds jumbo reel rewinders, perforation units, log saws, and wrapping equipment. What makes toilet paper different Toilet paper grades typically sit in the 13 to 25 GSM band. Single-ply and two-ply products dominate most markets. Softness, bulk, and dispersibility in water are the three quality targets. Raw material choice directly affects all three: virgin BHK pulp gives the softest hand feel, recycled fibre gives acceptable quality at a lower raw material cost, and bagasse sits in between. Scale choices for toilet paper Entry-level toilet paper manufacturers typically start at 5 to 15 TPD, serving a regional distribution network. A 30 to 50 TPD toilet paper mill targets national branded supply. Above 50 TPD, the plant usually combines toilet paper with other tissue grades (kitchen towel, facial tissue, napkin) to balance product mix against market demand. Cost drivers unique to toilet paper Wrapping and packaging materials (film, cores, cases) are a larger share of total manufacturing cost for toilet paper than for industrial tissue grades. Logistics cost is high because toilet paper is a low-density, bulky product. Siting the plant near demand centres reduces freight cost materially and often defines plant location decisions. For a deeper dive into the process side, see the full tissue paper production line guide, which covers the step-by-step tissue paper manufacturing process and how tissue paper is made at industrial scale. Tissue Paper Manufacturing Cost in India India has become one of the largest greenfield tissue markets globally. Rising disposable income, urbanisation, hospitality sector growth, and increasing hygiene awareness have driven double-digit tissue demand growth for most of the past decade. What makes India attractive Domestic availability of bagasse, recycled fibre, and imported virgin pulp Strong indigenous machinery manufacturers, including Parason based in Chhatrapati Sambhajinagar since 1976 Skilled operators and a mature paper machinery ecosystem Multiple state-level industrial incentive schemes for new paper mills Access to regional export markets across Africa, the Middle East, and South Asia Indian cost structure Raw material cost in India is competitive for recycled grades and bagasse, higher for imported virgin pulp. Labour cost is lower than in Europe or East Asia. Land cost varies sharply by state. Gas and coal are available in most industrial corridors, though biomass and renewable thermal options are gaining share. GST, import duty on machinery, and state-level concessions all affect landed project cost. Capacity options for the Indian market Capacity BandTypical Scope for IndiaTypical Raw Material10 to 20 TPDRegional mill for institutional tissue and napkinsImported virgin pulp bales25 to 50 TPDNational branded toilet paper and kitchen towelMix of virgin pulp and bagasse60 to 100 TPDLarge commercial mill with export shareBagasse or recycled DIP with virgin top-up India-based investors also benefit from the ability to source the complete tissue paper mill machinery line from a single Indian manufacturer, reducing freight, currency, and lead-time risk. Parason supplies tissue paper machines from 5 TPD to 100 TPD with full turnkey project support across India and beyond. Tissue Paper Business Cost in Nigeria and Africa Africa is one of the fastest-growing tissue markets globally. Urbanisation, hospitality growth, and hygiene awareness are driving double-digit tissue consumption growth in Nigeria, Kenya, Egypt, South Africa, and Ghana. Nigeria: large population, growing demand Nigeria is the single largest tissue market in sub-Saharan Africa. Domestic production does not yet meet demand, so imports fill the gap. A local tissue mill in the 20 to 50 TPD range can capture meaningful import substitution value. Parason commissioned a 300 TPD kraft paper mill for Quantum Papers in Nigeria, demonstrating in-country project execution capability that carries directly into tissue project delivery. Kenya and East Africa Kenya has been an active tissue expansion market for the past decade. Bagasse from the sugar industry provides an accessible fibre source. Parason commissioned equipment for Kibos Sugar and Allied in Kenya, showing that local bagasse-to-tissue integration is commercially viable for East African investors. South Africa, Egypt, and wider Africa South Africa has a more mature tissue market with existing large players. New entrants typically target niche segments or regional export. Egypt has growing domestic demand and proximity to Middle Eastern and European markets, making it attractive for export-oriented tissue capacity. Ghana and Ivory Coast are emerging smaller markets worth watching for early-mover positioning. Africa-specific cost considerations Higher import duty on some machinery categories; local content incentives in several countries Power reliability varies by location; captive power generation is often included in project cost Currency volatility and import financing structures affect landed machinery cost Logistics cost from port to inland sites can be significant and should be modelled early Parason supports Nigerian, Kenyan, and other African investors with local project execution, installation supervision, and operator training. Request a quote for a project cost envelope tailored to your country and capacity. Profit and ROI in Tissue Paper Manufacturing Tissue paper manufacturing is one of the more attractive segments within the broader paper industry because tissue demand is consumption-driven and relatively decoupled from industrial cycles. Unlike kraft or packaging grades, tissue volumes do not collapse in a downturn. What makes tissue profitable Consumer tissue (toilet paper, facial tissue, kitchen towel, napkins) is a repeat-purchase consumable Demand is relatively inelastic; it holds up through recessions in a way packaging volumes do not Tissue machines run at high speeds with good uptime, producing strong volume throughput per unit of fixed cost Branding and distribution create pricing power that commodity grades do not enjoy What drives ROI outcomes Return on investment in a tissue mill depends on: Capacity utilisation: commercial utilisation in the first 12 months is the single biggest variable. Mills that stall at 40% utilisation for a year often underperform even well-run competitors at 80%. Product mix: premium grades carry higher margin than commodity tissue. A mill that can flex between napkin, kitchen towel, and facial tissue grades protects margin when one category softens. Raw material flexibility: mills that can swing between virgin, recycled, and bagasse capture margin in volatile pulp markets. Energy efficiency: Yankee steam savings, shoe-press dryness gains, and hood efficiency all compound over the mill's life. Distribution reach: mills that own or control distribution capture margin that pure converters pay away. Typical payback profile Tissue mill payback is location-specific, product-specific, and capacity-specific. Mills that run at or near nameplate capacity on premium branded grades in urbanising markets have shorter paybacks than commodity tissue mills in saturated markets. Investors should model payback on realistic utilisation ramps, not nameplate capacity from day one. Parason's engineering team supports feasibility studies that include realistic production ramp, utility consumption, and operating cost envelopes. Contact the team for a project-specific ROI model. How Raw Material Choice Affects Cost Raw material is typically 40 to 60% of tissue manufacturing operating cost. Raw material choice also affects which machinery is needed, so the decision has both capital expenditure and operating expenditure implications. Raw material route shapes both pulping capex and operating cost per tonne of tissue. Virgin pulp (bleached hardwood kraft) Imported BHK bales from Brazil, Indonesia, Chile, or Finland. Produces the softest, brightest tissue. Requires minimal stock preparation (pulper, refiner, screening). Highest raw material cost. Best suited to premium branded tissue and facial grades where softness and brightness justify the fibre premium. Recycled fibre (office waste, mixed waste) Requires full stock preparation including pulping, cleaning, screening, refining, and deinking if the target grade is white or bright. Lower raw material cost but higher capex and utility cost per tonne. Best suited to mid-tier tissue where brightness requirements are less strict. Bagasse Sugar-cane processing byproduct. Abundant in India, Kenya, Brazil, and other sugar-growing regions. Requires a dedicated bagasse pulping and depithing line. Lower raw material cost than virgin BHK and domestically sourced. Good fit for integrated mills inside sugar cluster regions, where the mill can co-locate with a sugar factory. Raw material comparison RouteRaw Material CostStock Prep CapexQualityBest ForVirgin BHK pulpHighLowPremiumFacial tissue, branded toilet paperRecycled fibre (DIP)LowHighMid-tierNapkins, mid-tier toilet paperBagasseLow in source regionsMediumGoodIntegrated mills in sugar regions Many successful tissue mills design their stock preparation line to swing between two or three raw material routes, capturing margin when one fibre source becomes relatively expensive. Tissue Paper Making Machine Price Factors The tissue paper making machine itself is typically the single largest line item in total project cost. Machine price is driven by six factors. Yankee cylinder specification is typically the single most expensive component of a tissue machine. 1. Capacity (TPD) and speed (MPM) A 10 TPD tissue machine running at 800 MPM is a fundamentally different piece of equipment from a 100 TPD machine running at 1,500 MPM. Higher speed requires precision-engineered forming, pressing, and drying components, more robust mechanical structure, and more sophisticated drives. 2. Deckle (width) Tissue machine deckle widths run from under 2,000 mm for compact machines to 4,500 mm for the largest commercial lines. Wider deckles produce more tissue per unit time but increase machine capex non-linearly. 3. Yankee cylinder specification The Yankee cylinder is typically the single most expensive component of a tissue machine. Yankee diameter ranges from 12 to 16 ft, and larger cylinders deliver more drying capacity but add cost. Cast iron, steel, and hybrid designs all carry different price points. 4. Hood system (gas vs steam) A hot air hood recycles exhaust heat and drives tissue moisture to final spec. Gas-fired hoods give faster ramp-up and lower fuel cost in gas-rich regions. Steam-heated hoods are cheaper to install where steam infrastructure is already available on site. 5. Degree of automation Manual, semi-automatic, and fully automatic pope reels and converting lines sit at different price points. Higher automation reduces operator headcount and improves consistency but adds upfront cost. 6. Scope (core machine vs full line) A standalone tissue machine is cheaper than a complete line with stock prep, converting, and utilities. Project scope definition should be aligned with existing site infrastructure to avoid double-counting equipment already in place. Parason's product portfolio covers the full tissue machine range from 5 TPD to 100 TPD with speeds up to 1,500+ MPM, deckles up to 4,500 mm, and a choice of gas or steam hood. Specifications and quote are tailored to the project after capacity, grade, and site conditions are confirmed. Frequently Asked Questions How much does it cost to start a tissue paper manufacturing business?Starting a tissue paper manufacturing business depends on target capacity, raw material route, and plant location. A small regional mill of 5 to 20 TPD carries a significantly lower capital envelope than a national 50 to 100 TPD branded operation. Parason supplies tissue machines from 5 TPD to 100 TPD with full turnkey delivery; exact project cost is finalised after capacity and site conditions are confirmed. What factors influence tissue paper manufacturing cost?Five factors drive tissue paper manufacturing cost: production capacity in TPD, raw material route (virgin pulp, recycled fibre, or bagasse), machine configuration (crescent former, Yankee cylinder, hood system), plant location, and project scope (core machine vs full turnkey line). Each factor interacts with the others, so cost should be modelled project-by-project rather than from a single benchmark. Is tissue paper manufacturing business profitable?Tissue paper manufacturing is one of the more attractive paper industry segments because tissue is a repeat-purchase consumer product with relatively inelastic demand. Profitability depends on capacity utilisation, product mix (premium vs commodity), raw material flexibility, energy efficiency, and distribution reach. What is the cost of a tissue paper making machine?Tissue paper making machine price is driven by capacity (TPD), speed (MPM), deckle width, Yankee cylinder specification, hood type (gas or steam), and degree of automation. Parason's portfolio covers 5 TPD to 100 TPD with speeds up to 1,500+ MPM; request a quote for specifications and price tailored to your project. How much does it cost to set up a tissue paper factory in India?Setting up a tissue paper factory in India depends on capacity band, raw material choice, and state location. A 10 to 20 TPD mill serves regional institutional demand; a 25 to 50 TPD mill targets national branded supply; a 60 TPD+ mill targets large commercial and export markets. Parason supplies the complete machinery line from Chhatrapati Sambhajinagar. What is the cost of setting up a tissue paper factory in Nigeria?Setting up a tissue paper factory in Nigeria depends on target capacity, raw material strategy, and site conditions. A 20 to 50 TPD mill can capture meaningful import substitution in Nigeria's growing tissue market. Parason commissioned a 300 TPD kraft paper mill for Quantum Papers in Nigeria, demonstrating in-country project execution capability. How much does it cost to make toilet paper?Toilet paper manufacturing shares the core tissue machinery line: pulping, stock preparation, crescent former, Yankee cylinder, hot air hood, pope reel, and converting. Converting for toilet paper specifically adds rewinders, perforation units, log saws, and wrapping equipment. Wrapping and logistics cost are larger shares of total cost for toilet paper than for industrial tissue grades. What raw materials are used for tissue paper manufacturing?Three main routes: virgin pulp (bleached hardwood kraft, BHK) for premium soft tissue, recycled fibre (deinked office waste) for mid-tier grades, and bagasse (sugar-cane byproduct) for integrated mills in sugar-growing regions like India, Kenya, and Brazil. Many mills design stock preparation to swing between two or three routes. How long does it take to set up a tissue paper manufacturing plant?Timeline varies by capacity band, site readiness, and utility availability. Small mills typically move from ground-breaking to commissioning faster than large commercial lines. Parason provides a project-specific timeline as part of its feasibility and engineering scope. What is the minimum capacity for a tissue paper mill to be profitable?There is no single universal minimum; profitability depends on the local market, distribution reach, and product mix. Regional institutional tissue mills can be profitable at 5 to 15 TPD in underserved markets. National branded mills typically need 25 to 50 TPD to capture scale economies. Large commercial and export-oriented mills usually sit at 60 TPD and above. Start Your Tissue Paper Project With Parason Parason Machinery has been building paper and tissue machinery from Chhatrapati Sambhajinagar, India since 1976. ISO 9001:2015 certified, with over 2,000 installations across 75+ countries, Parason offers a complete single-source solution for tissue projects: Tissue paper machines from 5 TPD to 100 TPD Crescent former tissue machines at speeds up to 1,500+ MPM Yankee cylinders from 12 to 16 ft diameter, widths up to 4,500 mm Gas or steam-heated hood systems Complete stock preparation for virgin, recycled, and bagasse fibre Converting lines for toilet paper, kitchen towel, facial tissue, and napkin grades Turnkey project delivery including feasibility, engineering, installation supervision, commissioning, and operator training Full spare parts and after-sales support globally Project references include Viking Kait (50 TPD tissue), Quantum Papers (300 TPD kraft, Nigeria), and Kibos Sugar and Allied (Kenya), alongside 75+ countries of tissue and paper mill installations. Next steps Define target capacity, tissue grade, and raw material route Confirm site location and utility availability Request a quote from Parason's engineering team Review a project-specific feasibility and cost envelope Sources and References Parason Machinery product catalogues: tissue machines, stock preparation, paper machines Parason case studies and project references across 75+ countries Industry tissue demand outlooks from FAO Forestry Statistics and regional pulp and paper associations ## Manufacturing Molded Fiber Egg Cartons: A Quick Guide URL: https://www.parason.com/blog/molded-fiber-egg-cartons Date: 2024-01-18 Category: molded-fiber What is Molded Fiber? Manufactured from recycled paperboard or newsprint, molded fiber is a versatile material known for its sustainability and eco-friendliness. Derived from a blend of water, recycled paper, and other natural additives, it undergoes a molding process to create a variety of products, including egg cartons. Why is Molded Fiber a Great Choice for Egg Cartons? Sustainability and Eco-Friendliness Molded fiber stands as a testament to environmental consciousness. Composed of water, recycled paper, and natural additives, it offers a sustainable alternative to traditional packaging materials. Applications Beyond Egg Cartons Beyond safeguarding eggs, molded fiber finds applications in various industries. From food packaging to protective casings for delicate items, its versatility makes it an attractive choice for businesses aiming to reduce their environmental footprint. How is Molded Fiber Made? Raw Material Selection The journey of molded fiber begins with the careful selection of recycled paper and additives. Pulping Process Once the raw materials are chosen, they undergo a pulping process, transforming them into a slurry. Molding Techniques The molding phase is a critical step in shaping the slurry into specific forms. How are Molded Fiber Egg Cartons Made? Fiber Molding for Cartons The creation of molded fiber egg cartons involves precision in molding to achieve the desired carton shapes. Drying and Finishing After molding, the cartons go through drying and finishing stages. Quality Control Measures Rigorous quality control measures are implemented throughout the manufacturing process. Advantages of Molded Fiber Egg Cartons Biodegradability: Unlike traditional plastic packaging, molded fiber decomposes naturally Enhanced Protection: Shock-absorbing capabilities provide optimal protection for eggs Customization Options: Can be tailored for design and branding Cost-Effective Sustainability: Reduces production costs using recycled materials Manufacture Biodegradable Egg Cartons With Parason Parason Machinery manufactures the machinery and spare parts your production unit will need for molded fiber egg cartons. Contact us today to book your first consultation. ## Molded Fiber Clamshell Takeout Containers: A Guide URL: https://www.parason.com/blog/molded-fiber-clamshell-takeout-containers Date: 2024-01-10 Category: molded-fiber An Introduction to Molded Fiber Clamshell Takeout Containers Molded fiber clamshell takeout containers have become increasingly popular in recent years as an eco-friendly alternative to traditional plastic and Styrofoam containers. These containers are used for packaging a variety of food items, ranging from salads and sandwiches to hot meals.Advantages of Molded Fiber Clamshell Takeout Containers Eco-Friendly Molded fiber clamshell containers are made from renewable and sustainable materials, usually recycled paper or pulp. Biodegradable One of the key advantages is their biodegradability. Unlike plastic, molded fiber containers break down naturally over time. Insulation Properties These containers offer decent insulation, keeping food warm or cold as needed. Customization Molded fiber clamshell containers can be easily customized in terms of shape, size, and design. Microwave Safe Many molded fiber containers are microwave-safe, providing convenience for both consumers and food establishments. Manufacturing Process Pulping The process begins with collecting recycled paper or pulp, which is then broken down into a slurry through pulping. Molding The pulped material is then shaped into the desired clamshell form using molds. Pressing and Drying The formed containers undergo a pressing stage to remove excess water. Subsequently, the containers are dried thoroughly. Trimming and Finishing After drying, the molded fiber containers go through a trimming process to achieve the final shape. Quality Control Rigorous quality control measures are implemented throughout the manufacturing process. Manufacture Molded Fiber Clamshell Containers With Parason Parason Machinery has been at the forefront of manufacturing all the machinery needed to produce molded fiber products. Our machinery and spare parts have a reputation for being able to handle more than the regular amount of wear and tear. Contact us today to leverage our expertise in molded fiber manufacturing plants. ## Canada Bans Single Use Plastics: A Molded Fiber Opportunity URL: https://www.parason.com/blog/canada-plastic-ban-molded-fiber-opportunity Date: 2024-01-04 Category: molded-fiber Canada's Ban on Single-Use Plastics Canada has implemented a comprehensive prohibition on specific harmful single-use plastics, effective December 2022. The ban covers checkout bags, cutlery, food service ware, stir sticks, and straws (with exceptions). Ring carriers face prohibition from June 2023, with complete manufacturing and import bans on all six categories by end of 2025. Implications of the Ban The initiative is projected to eliminate over 1.3 million tonnes of hard-to-recycle plastic waste over the coming decade. This demonstrates Canada's commitment to environmental protection, wildlife conservation, and biodiversity safeguarding on a global scale. Molded Fiber as a Sustainable Alternative Molded fiber, also called pulp or paper pulp, emerges as the primary eco-friendly substitute. Created from natural fibers including wood, paper, and agricultural byproducts, it serves multiple applications: Food Packaging: Containers, trays, and clamshells for takeout and delivery Drink Carriers: Sustainable replacements for plastic cup holders Egg Cartons: Biodegradable packaging for eggs Tableware: Cups, plates, and utensils Plant Pots: Eco-conscious gardening solutions Manufacturing Process of Molded Fiber Products The production involves four key stages: Pulping: Natural fibers transform into slurry through water mixing Molding: Prepared pulp shapes using molds with vacuum or pressure processes Drying: Heat or air application removes remaining moisture Finishing: Cutting and customization to meet specific requirements Parason's Manufacturing Solutions Parason Machinery has manufactured molded fiber equipment since 1976, operating in over 77 countries. The company offers pulping machinery, automatic forming machines, and large-volume production equipment designed for longevity and sustainability. Contact Parason to explore molded fiber manufacturing opportunities. ## Finedge Welded Bar URL: https://www.parason.com/blog/finedge-welded-bar Date: 2024-01-02 Category: refiner-technology Overview Parason manufactures Finedge Welded Bar Refiner Plates using special casting, robot welding, and CNC technology. These refiner fillings deliver maximum uniformity in the refining zone through precision engineering. Key Features The welded plates incorporate: Special welding technology for uniform wear Zero draft angle on bars with higher bar height Minimum bar width for sustained hydraulic uniformity Precision casting and laser welding to minimize groove variations Material Composition SS-304 base SS-301 ribs SS-17-4 precipitated hardened ribs Specialized AWT treatment Primary Benefits The plates offer low specific edge load (SEL) and maintain good fibrillation for consistent fiber treatment. Additional advantages include higher throughput, suitability for hardwood, softwood, and recycled fiber, plus low power consumption. Specifications Available bar widths range from 0.8mm to 5mm, featuring: High cutting edge length (CEL) Extended bar height for increased plate life Specialized metallurgy for durability Contact Information For inquiries about Finedge Welded Bar Refiner Plates, contact Parason or call +91 (0) 240-2339234/35/36/37. ## Innovative Breakthrough: Two Stage Refining In One Refiner URL: https://www.parason.com/blog/innovative-breakthrough-two-stage-refining-in-one-refiner Date: 2024-01-02 Category: refiner-technology Introduction PARASON Variable Rib Design refiner plates represent an innovative breakthrough in refining technology. These plates are manufactured using Special Casting and CNC technology to provide the maximum uniformity in the refining zone. Manufacturing Excellence The refiner plates are special cast in Parason's own foundry to provide uniform hardness throughout. This manufacturing approach ensures that plates will wear uniformly over time, maintaining consistent refining performance throughout their service life. Two-Stage Refining Benefits The innovative variable rib design enables two-stage refining within a single refiner unit. This technological advancement offers: Reduced equipment footprint and capital investment Lower energy consumption compared to traditional two-stage systems Simplified maintenance with fewer components Consistent fiber treatment quality Technical Specifications Key features of the variable rib design include: Special casting technology for uniform hardness CNC precision manufacturing Maximum uniformity in the refining zone Uniform wear characteristics over time Applications These refiner plates are suitable for various paper grades and fiber types, providing flexibility in production while maintaining high-quality output standards. For detailed specifications and consultation on implementing two-stage refining solutions, contact Parason Machinery. ## Writing Printing Paper Mill Machine URL: https://www.parason.com/blog/writing-printing-paper-mill-machine Date: 2024-01-02 Category: paper-machine The Beginning of Printing and Writing Paper Though paper was invented as a communication medium, it has become useful across countless fields including education, healthcare, construction, and automotive industries. Paper manufacturing mills began operations around 1690. Types of Printing and Writing Paper Various printing and writing papers serve different purposes, including newspapers, cards, books, packaging materials, printer papers, art papers, and craft papers. Each type involves distinct manufacturing processes. Manufacturing of Writing and Printing Papers The production process begins with pulp creation from recycled paper products using pulping machines. Pulp can be produced through two methods: Mechanical pulp: Created using grinders and choppers; less costly but lower strength Chemical pulp: Produced using sulfite or sulfate (kraft) process; offers higher strength for quality paper products For writing and printing papers, chemical pulp is preferred due to superior strength properties. Processing Steps After chemical operations, the material undergoes: Washing and screening to remove impurities Cleaning processes to eliminate dirt, shives, and specs Roller processing to remove water content Bleaching/deinking to remove stains and achieve pure white pulp The Writing Printing Paper Mill Process The processed pulp is formed into sheets in the paper machine. The process includes: Removing excess water through rolling Pressing sections for complete drying Adding coatings for smooth, shiny surfaces Converting into rolls and cutting into smaller sizes for transport Contact Parason for writing printing paper mill machinery or call +91 (0) 240-66444 44. ## Trommel Screen – Working URL: https://www.parason.com/blog/inclined-trommel-screen Date: 2023-12-28 Category: stock-preparation Introduction A trommel screen, also referred to as a rotary or drum screen, functions as mechanical screening equipment that separates materials based on particle size, shape, and density. This equipment serves various industries, particularly the pulp and paper sector, where it removes contaminants and separates unwanted elements by size and shape. Working Principle A trommel screen comprises a cylindrical drum featuring surface perforations or mesh screens. Typically inclined and frame-mounted, material enters at the higher end. As the drum rotates, the contents tumble and slide internally, enabling smaller particles to pass through perforations while larger particles and contaminants remain and discharge at the lower end. Function and Advantages The equipment offers several benefits: Efficiency - The rotating drum agitates and separates particles, ensuring thorough screening and separation Versatility - Applicable to various materials and applications Customization - Perforation size, mesh dimensions, drum size, and inclination angle can be adjusted per specific requirements Low Maintenance - Simple design with minimal moving parts simplifies operation and upkeep Scalping and Cleaning - Effectively removes contaminants and performs simultaneous scalping and material cleaning Industrial Application In pulp and paper operations, trommel screens separate fibers, eliminate contaminants including plastic and metal debris, and maintain consistent fiber size and quality for subsequent processing and paper manufacturing. For a comprehensive guide covering the importance, advantages, and working principle of trommel screen machines, see our detailed article. For trommel screen solutions and additional pulping equipment, contact Parason Machinery. ## Trommel Screen in Paper Mill: Types & Sizing URL: https://www.parason.com/blog/trommel-screen-in-paper-mill Date: 2023-12-28 Category: stock-preparation ☰ Table of Contents (9 sections)1 What Does a Trommel Screen Do in a Paper Mill?2 Where It Fits in Stock Preparation3 Trommel Screen Types for Paper MillsShow all 9 sections ▼4 Capacity Calculation for Paper Mills5 Fiber Recovery Efficiency6 Trommel Screen for OCC Recycling Lines7 Trommel Screen Parts: What Needs Replacement8 Trommel Screen Price Factors9 Frequently Asked Questions In a recycled paper mill, the trommel screen is the equipment that decides how much good fiber you recover and how much you throw away. Positioned after the pulper in the stock preparation line, the trommel screen in a paper mill separates usable fiber from contaminants — plastics, wire, tape, un-defibered material — before they can damage downstream equipment. Get this selection wrong, and you lose fiber every hour the mill runs. At Parason, we have supplied trommel screens to recycled paper mills, OCC recycling lines, and mixed waste paper operations across 75+ countries. This guide covers trommel screen types used in paper mills, how to calculate the right capacity for your production target, fiber recovery efficiency, sizing parameters, and the parts that need regular maintenance. Whether you are setting up a new mill or upgrading an existing stock preparation line, this will help you make the right equipment decision. Need a Trommel Screen for Your Mill?TSR & ITR series — 6 to 25 TPD standard, custom for largerGet a Quote → What Does a Trommel Screen Do in a Paper Mill? A trommel screen is a rotating cylindrical drum with perforated plates. In a paper mill, its job is straightforward — separate good fiber from oversized contaminants in the pulp stock after the pulping stage. Here is what happens inside the trommel: pulp stock enters one end of the rotating drum at 3 to5% consistency. Good fiber passes through the perforations (accepts) and returns to the process. Contaminants that are too large to pass through — plastic sheets, wire pieces, tape, un-defibered paper bundles — travel along the drum and exit from the other end as rejects. High-pressure water sprays inside the drum help push fiber through the perforations and keep the screen plate clean. The result? A trommel screen recovers up to 10% usable fiber from secondary screen rejects. In a 100 TPD recycled paper mill, that is approximately 1 to2 tonnes of good fiber saved every single day — fiber that would otherwise go to waste. For a detailed look at the working principle and construction of trommel screen machines, see our companion guide. Trommel Screen After Pulper: Where It Fits in Stock Preparation Understanding where the trommel screen sits in your stock preparation system is critical for sizing it correctly. The trommel does not process raw pulp directly from the pulper — it handles rejects from downstream screening stages. The standard flow in a recycled paper mill stock preparation line: StageEquipmentWhat It Does 1PulperBreaks down waste paper into pulp slurry 2RaggerRemoves wire ropes, strings, and long contaminants 3HD CleanerRemoves heavy contaminants (staples, sand, stones) 4Coarse Screen / Turbo SeparatorRemoves large contaminants, deflakes fiber 5Fine Screen (Pressure Screen)Separates remaining small contaminants 6TROMMEL SCREENRecovers fiber from screen rejects 7Reject CompacterCompacts final rejects for disposal The trommel screen sits at stage 6 — processing rejects from stages 4 and 5. This is a critical position. Without a trommel, all the fiber in those rejects goes to waste. With a properly sized trommel, you recover that fiber and send it back to the pulper chest for reprocessing. In OCC recycling lines, the trommel is especially important because old corrugated containers contain significant amounts of fiber mixed with packaging tape, adhesives, and plastic liners. The trommel gives this material a second chance at separation before final rejection. Trommel Screen Types for Paper Mills Paper mills use two main types of trommel screens, and the choice depends on your production capacity, available floor space, and raw material quality. Both types use the same separation principle — a rotating perforated drum — but differ in installation angle, capacity range, and footprint. 1. Horizontal (Standard) Trommel Screen — TSR Series The horizontal trommel screen is the standard choice for medium to large paper mills. The drum is mounted nearly flat (0 to5° incline) and relies on internal helical flights to move material from the feed end to the reject discharge end. Capacity range: TSR-1 (6 to 10 TPD), TSR-2 (10 to 15 TPD), TSR-3 (20 to 25 TPD). Custom for larger mills. Best for: OCC recycling, kraft paper mills, mixed waste operations Motor power: 3.7 kW (TSR-1) to 7.5 kW (TSR-3) Key advantage: Higher throughput, better fiber recovery at scale Installation: Requires more floor space, lower headroom requirement 2. Inclined Trommel Screen — ITR Series The inclined trommel screen is designed for smaller mills and space-constrained layouts. The drum is mounted at a 10 to15° angle, using gravity to move material from feed to reject end — no helical flights needed. Capacity range: ITR-02 (10 to 15 TPD), ITR-03 (20 to 25 TPD) Best for: Small recycled mills, tissue paper mills using waste paper, startup operations Motor power: 5.5 kW (ITR-02) to 7.5 kW (ITR-03) Key advantage: Compact footprint, lower cost, simpler installation Installation: Needs less floor area, but requires height for the inclined angle Horizontal vs Inclined Trommel Screen — Quick Comparison ParameterHorizontal (TSR)Inclined (ITR) Capacity6 to 25 TPD (standard); custom for larger10 to 25 TPD Drum Angle0 to5°10 to15° Material MovementHelical screw flightsGravity Floor SpaceMoreLess Motor Power3.7 to7.5 kW5.5 to7.5 kW Fiber RecoveryUp to 10%Up to 8% Best ApplicationRecycled/kraft paper millsSmall recycled/tissue mills, space-constrained MaintenanceModerate — flights + platesLower — plates only Which one should you choose? If your mill produces above 50 TPD and you have floor space available, the horizontal TSR series gives better fiber recovery and throughput. If you are running a small recycled paper or tissue mill under 25 TPD with limited space, the inclined ITR series is the practical choice. Trommel Screen Capacity Calculation for Paper Mills Selecting the right trommel screen capacity is one of the most common questions we get from mill owners and project engineers. Undersized trommels create a bottleneck — rejects back up, fiber recovery drops, and downstream equipment gets contaminated. Oversized trommels waste capital and floor space. The four factors that determine trommel screen capacity: 1. Daily Production Target (TPD) Your mill’s daily production target is the starting point. The trommel does not process the full production volume — it only handles rejects from the screening stage. Typically, screen rejects account for 5 to15% of the total pulp throughput, depending on raw material quality. Mill Production (TPD)Estimated Screen RejectsRecommended Trommel 6 to 10 TPD0.5 to1.5 TPD rejectsTSR-1 (3.7 kW) 10 to 15 TPD1 to 2 TPD rejectsTSR-2 or ITR-02 (5.5 kW) 15 to 25 TPD1.5 to 3 TPD rejectsTSR-3 or ITR-03 (7.5 kW) 25 to 50 TPD3 to 7 TPD rejectsCustom engineered 50+ TPD7+ TPD rejectsCustom engineered — contact Parason 2. Raw Material Type The type of waste paper you process directly affects reject volume — and therefore trommel sizing: OCC (Old Corrugated Containers): Moderate reject rate depending on grade quality. Contains tape, adhesives, plastic liners. Mixed Waste Paper: Higher reject rate due to greater contamination. A larger trommel may be needed. Sorted Office Paper: Lower reject rate. Less contamination, smaller trommel is sufficient. Virgin Pulp Mills: Trommels are rarely used. Contamination is minimal. 3. Feed Consistency The consistency (solid content percentage) of the pulp entering the trommel affects throughput. Standard feed consistency for trommel screens in paper mills is 3 to5%. Higher consistency means thicker stock that moves slower through perforations — reducing effective capacity. Lower consistency means more water volume to handle but better fiber passage. 4. Perforation Size Perforation SizeFiber RecoveryReject CleanlinessBest Application 6 to8 mmHigh (up to 10%)LowerOCC with good raw material 8 to10 mmMedium (6 to8%)MediumStandard mixed waste 10 to12 mmLower (4 to6%)HigherHeavily contaminated stock 12 to15 mmLowestHighestPre-screening / coarse separation For most OCC recycling lines in paper mills, 8 to10mm perforation is the standard starting point. Parason trommel plates are available in customised perforation patterns — round holes, slotted, or a combination — based on your specific raw material and quality requirements. Recover Up to 10% More FiberParason trommel screens — installed in 75+ countriesSend Enquiry → Fiber Recovery Efficiency: Why Trommel Screen Sizing Matters The primary reason a paper mill installs a trommel screen is fiber recovery. Every tonne of fiber recovered from rejects is a tonne you do not need to purchase as raw material. The economics are straightforward. Consider a 100 TPD recycled paper mill running OCC: Total screen rejects: ~10 TPD (10% reject rate) Fiber content in rejects: ~30 to40% (rest is contaminants) Recoverable fiber: 3 to 4 TPD Without trommel: All 3 to 4 TPD goes to waste With properly sized trommel (10% recovery): 1 to 2 TPD recovered Annual saving: 300 to600 tonnes of fiber × raw material cost per tonne In markets like India, Nigeria, Bangladesh, and Vietnam where waste paper prices fluctuate significantly, this fiber recovery directly impacts mill profitability. A trommel screen typically pays for itself within 6 to12 months through reduced raw material consumption alone. ParameterOptimal RangeImpact on Recovery Drum speed15 to25 RPMToo fast = poor separation; too slow = low throughput Feed consistency3 to5%Higher consistency reduces fiber passage Water spray pressure3 to5 barInsufficient spray = screen blinding, fiber loss Retention time30 to60 secondsLonger retention = better recovery but lower capacity Screen open area25 to40%Higher open area = more throughput, needs structural balance Trommel Screen for OCC Recycling Lines OCC recycling is the most common application for trommel screens in paper mills worldwide. Old corrugated containers are the primary raw material for kraft liner, fluting medium, and testliner production — and they carry specific contaminants that the trommel must handle. Typical OCC contaminants that the trommel separates: Packaging tape and adhesive residue Plastic liners and stretch wrap fragments Wax-coated board pieces that resist defibering Staples and small metal pieces (not caught by HD cleaner) Un-defibered paper bundles (flakes) For OCC recycling lines, we recommend 8 to10mm perforation trommel plates with high-pressure internal water sprays. The spray system is critical — it prevents screen blinding from adhesive buildup, which is the most common operational problem in OCC trommels. Parason supplies trommel screens for OCC recycling lines producing 10 TPD to 400 TPD across India, Africa, Southeast Asia, the Middle East, and South America. Our engineering team provides process flow design as part of complete stock preparation system projects. Trommel Screen Parts: What Needs Replacement Like any equipment in continuous operation, trommel screens have wear parts that need periodic replacement. Knowing these parts and their replacement frequency helps you plan maintenance budgets and minimise unplanned downtime. Trommel Plates (Screen Drums) The trommel plate is the main wear component. It is the perforated cylindrical drum through which fiber passes. Continuous contact with abrasive contaminants — sand, staples, wire — wears the perforations over time, reducing separation efficiency. Material: Stainless steel (standard), higher-grade alloys for corrosive environments Sign of wear: Larger-than-spec contaminants passing through to accepts Parason advantage: We manufacture trommel plates in-house — faster delivery, exact fitment Parason spare parts division stocks trommel plates for all standard models. Custom perforation patterns are available on request. Other Replacement Parts PartFunctionWhen to InspectFailure Sign Trunnion roller bearingsSupport drum rotationDuring scheduled shutdownsVibration, noise Spray nozzlesInternal/external water jetsMonthly — clean or replaceReduced spray, screen blinding Drive beltsPower transmissionDuring scheduled shutdownsSlipping, reduced drum speed SealsPrevent stock leakageDuring scheduled shutdownsLeakage at feed/discharge end Helical flights (TSR only)Move material along drumAnnual inspectionUneven reject discharge Trommel Screen Price: Factors That Affect Cost Trommel screen pricing for paper mills varies based on several factors. Rather than publishing a fixed price list — which would be misleading given the customisation involved — here are the factors that determine the cost of your trommel screen: Capacity (TPD): Larger capacity = larger drum = higher cost. Standard models 6 to 25 TPD; custom for larger. Material of construction: Stainless steel costs more than mild steel but offers significantly longer service life. Drum size and perforation: Custom perforation patterns add to cost. Motor and drive system: Standard models use 3.7 to7.5 kW motors. Custom larger trommels may need higher power. Accessories: Water spray system, collection hood, piping connections. Installation and commissioning: Parason provides supervision as part of turnkey projects. To get an accurate quotation, contact our engineering team with your mill’s production capacity (TPD), raw material type (OCC, mixed waste, etc.), and available installation space. We provide complete process flow design along with equipment pricing. How to Select the Right Trommel Screen for Your Paper Mill Selecting a trommel screen is not just about matching TPD to a model number. Here is the decision framework our engineering team uses: Decision FactorWhat to ConsiderImpact Mill capacityCurrent TPD + future expansion plansDetermines drum size and model Raw materialOCC, mixed waste, sorted paperAffects reject volume and perforation size Floor spaceAvailable length × width × heightHorizontal vs inclined choice Downstream equipmentPressure screens, cleaners capacityTrommel must not overload downstream Water availabilityHigh-pressure spray system requiredInsufficient water = poor recovery Maintenance capabilityIn-house team or contractorSimpler designs for limited maintenance BudgetCAPEX vs fiber recovery paybackInclined trommels for budget-constrained projects Parason has supplied trommel screens and complete stock preparation systems to over 2,000 paper mills across 75+ countries. Our engineering team evaluates your specific mill conditions — raw material quality, production target, layout constraints — before recommending the right trommel model and configuration. Whether you are setting up a new recycled paper mill or upgrading your existing reject handling system, get in touch with our team for a technical consultation and quotation. Related reading: Trommel Screen Machine: Working Principle & Advantages | Pressure Screens in Paper Industry | How to Set Up a Paper Mill Plant ## Sugarcane Bagasse Plate Making Machine & Raw Materials URL: https://www.parason.com/blog/sugarcane-bagasse-plate-making-machine-raw-materials Date: 2023-12-28 Category: molded-fiber ☰ Table of Contents (10 sections)1 What Is Sugarcane Bagasse? Biodegradable Plates Raw Material for Your Plate Making Machine2 Bagasse Plates Raw Material: What You'll Actually Need to Source3 Sugarcane Plates Manufacturing Process: Step-by-Step Guide for Your Bagasse Plate Making MachineShow all 10 sections ▼4 Sugarcane Bagasse Plate Making Machine: Equipment & Specifications5 How to Choose the Right Sugarcane Plate Making Machine6 Factors Affecting Bagasse Plate Making Machine Price & Manufacturing Plant Cost7 Bagasse Plates vs Other Eco-Friendly Disposable Plate Materials8 Key Benefits of Eco Friendly Disposable Plates from Sugarcane Bagasse9 Why Choose Parason as Your Bagasse Plate Making Machine Manufacturer in India10 Frequently Asked Questions About Sugarcane Bagasse Plate Making Machines Sugarcane bagasse plate making machine demand is surging — and the timing couldn't be better to invest. India's Single Use Plastic Ban has created genuine urgency — opening a massive molded fiber opportunity, and the global biodegradable tableware making machine market is expanding at 4.6% CAGR through 2031. Whether you're searching for a bagasse paper plate making machine or a full-scale sugarcane pulp plate making machine, the market fundamentals are strong. Parason — with 50+ years in pulp and paper engineering — designs and builds complete bagasse plate making machine production lines, from 3 TPD starter setups to 100+ TPD industrial-scale plants. As a bagasse plate manufacturing machine supplier, we cover every stage — from raw material handling to finished product stacking. Below is a practical walkthrough of the sugarcane plates manufacturing process — raw materials, manufacturing stages, equipment specs, and the factors that drive your investment. Prefer to buy finished plates rather than run a line? Source them from Ecofy — a global supplier from India shipping to 30+ countries for wholesale and bulk buyers. 50+ Years Experience 2,000+ Installations 75+ Countries 100+ TPD Capacity What Is Sugarcane Bagasse? Biodegradable Plates Raw Material for Your Plate Making Machine After sugarcane stalks go through the crusher to extract juice, what remains is a dry, fibrous material — bagasse. India processes over 350 million tonnes of sugarcane each year, producing roughly 100 million tonnes of this byproduct. Most of it ends up as boiler fuel or gets discarded. That's an enormous opportunity for bagasse plates raw material sourcing. Why Bagasse Works So Well for Plate Manufacturing What makes bagasse particularly suited as a biodegradable plates raw material isn't just its availability. It's the fiber composition: PropertyValue Cellulose content45–55% Hemicellulose20–25% Lignin18–24% Fiber length1.0–1.7 mm Moisture (fresh)45–55% That cellulose percentage — nearly half the material — is what gives bagasse plates their structural rigidity. The fiber length sits in a sweet spot for bonding during the molding stage. And unlike wood pulp, you're working with an agricultural byproduct that sugar mills are often happy to sell at low cost. For anyone planning to invest in a bagasse plate machine or a larger bagasse pulp plate making machine line, it's hard to find a better starting material. Bagasse Plates Raw Material: What You'll Actually Need to Source Your primary input for the sugarcane plates manufacturing process is sugarcane bagasse — but most manufacturers don't feed loose bagasse directly into their lines. Instead, they work with molded fiber pulp sheets. Sugarcane Bagasse Pulp Sheets — Primary Raw Material Why pulp sheets over raw bagasse? It comes down to practicality. Raw bagasse arrives with inconsistent moisture levels and varying fiber quality. Pulp sheets — produced by running bagasse through stock preparation systems and pressing flat — give you uniform fiber quality, lower moisture, compact storage, and months of shelf life. One question we hear often from first-time manufacturers: "Can I skip pulp sheets and pulp raw bagasse on-site?" You can, especially near a sugar mill — but you'll need a dedicated pulping line and will manage more variables in fiber consistency. Full Input List for the Bagasse Plates Manufacturing Process MaterialPurposeNotes Sugarcane bagasse pulp sheetsPrimary fiber sourceMost commonly used; consistent quality Loose sugarcane bagasseAlternative fiber sourceRequires on-site pulping; cheaper near sugar mills WaterPulp dilution & formingClean water; recycled in closed-loop systems Oil-resistant additivesGrease resistanceFood-grade chemicals for oil-proof properties Water-resistant agentsMoisture barrierApplied during pulping or post-forming Wheat straw / bambooAlternative fibersCan be blended or used independently Parason's molded fiber lines — whether you're running a sugarcane plates machine or a bagasse pulp molding machine — handle multiple biodegradable plates raw material types including bagasse, wheat straw, bamboo, hardwood, and softwood, giving you flexibility when commodity prices shift. For a complete overview of all forming machine types and capacity ranges, see our guide to paper pulp molding machines and complete systems. Raw Material Selection SupportParason's engineers can recommend the optimal fiber blend based on your product range and regional availability.Explore Stock Preparation → Sugarcane Plates Manufacturing Process: Step-by-Step Guide for Your Bagasse Plate Making Machine The sugarcane plates manufacturing process runs through seven stages. Each one directly affects the finished product's strength, surface quality, and food-safety compliance. 1 Bagasse Raw Material Preparation & Cleaning Raw bagasse or pulp sheets are sorted and cleaned to strip out contaminants — stones, metal debris, plastic fragments, excess pith. Working with loose bagasse from a sugar mill? You'll run it through a dry depithing system first to separate dust from usable fiber. 2 Pulping — Converting Bagasse into Fiber Slurry Cleaned bagasse raw material goes into a pulper, where water breaks it down into individual fibers. The target is a slurry at 0.3–0.5% consistency — thin enough for uniform mold distribution, thick enough to form a solid plate. Too thick and you get uneven forming; too thin and cycle times stretch out. Parason's molded fiber production systems are calibrated for this range, with both high-consistency and low-consistency configurations available. 3 Chemical Treatment for Oil & Water Resistance Food-grade oil-resistant and water-resistant chemicals are mixed into the pulp at controlled dosing levels. Without this step, your finished eco friendly disposable plates would soak through the moment someone puts butter chicken on them. Thorough mixing is essential — uneven distribution means inconsistent plate performance. 4 Vacuum Forming — Shaping Plates in the Bagasse Plate Making Machine The treated slurry flows into the forming machine. Vacuum suction pulls fiber onto precision molds, building up the plate shape layer by layer. The mold geometry determines the final product — round plate, compartmentalized tray, bowl, or clamshell. Parason's PFA Series automatic forming machine — a fully automated sugarcane pulp plate making machine — handles this stage, producing 350–850 kg/day depending on the model. 5 Hot Pressing & Thermoforming for Smooth Finish Freshly formed plates carry significant moisture and rough texture. Hot pressing solves both — controlled heat and pressure drive out water, compress fibers, and create a smooth surface finish. For premium tableware, Parason uses multi-stage heated pressing to achieve thermoformed molded fiber quality. The difference is immediately noticeable when you pick up the plate. 6 Edge Trimming for Dimensional Accuracy Formed plates come out with excess edge material that needs trimming. The edge trimming machine cuts to exact dimensions so every plate in a stack is identical. Parason offers hydraulic and hydro-pneumatic configurations based on throughput and product complexity. 7 Quality Inspection & Packaging Final checks cover dimensional accuracy, surface quality, structural strength, and food-safety standards. Approved products are counted, stacked, and packed for shipment. See the Process in ActionSchedule a visit to Parason's pilot lab and test your product designs on real production equipment.Book a Pilot Lab Trial → Sugarcane Bagasse Plate Making Machine: Equipment & Specifications A production-ready sugarcane waste plate making machine line has three subsystems — stock preparation, forming, and finishing. Parason supplies all three as a single-source turnkey solution. Stock Preparation System for Bagasse Processing The stock prep line transforms your bagasse raw material or pulp sheets into forming-ready slurry. Core equipment includes: LC Pulper — Disintegrates raw material into fiber suspension using offset slushing for uniform pulping Conical Refiner (CR) — Develops fiber bonding at low energy consumption without cutting fiber length Conical Deflaker (CD) — Breaks remaining fiber flakes for smoother pulp quality Low-Consistency Cleaner — Removes dirt, shives, and specks for optically clean tableware Magstruct™ Magnetic Separator — Traps metallic contaminants with zero energy consumption Vertical Agitator (PVAT) — Maintains uniform stock consistency in storage tanks Chemical dosing system — Meters oil/water-resistant additives into the process Parason Automatic Forming Machine (PFA Series) — Primary Tableware Forming Equipment The PFA Series is what most customers run as their primary bagasse tableware making machine — vacuum forming combined with hot pressing to produce eco friendly disposable plates with thermoformed quality on both sides. It's also the most popular sugarcane bagasse tableware making machine in our range for export-quality tableware production. PFA-S1500 — Parason's Highest-Output Automatic Forming Machine The PFA-S1500 is built for manufacturers who need maximum daily output from a single station. Its 1500 × 1500 mm platen — the widest in the PFA range — delivers 700–850 kg/day with integrated vacuum forming, hot pressing, and automated stacking. SpecificationPFA-S1500 Platen Size1500 × 1500 mm Output700–850 kg/day Forming MethodVacuum suction + hot press (1 station) Product HeightUp to 70 mm Mold HeatingElectric or Thermal oil Control SystemPLC with HMI Surface FinishSmooth both sides (thermoformed) AutomationFully automatic with stacker & conveyor PFA-S1300 — Mid-Range Automatic Forming Machine The PFA-S1300 suits manufacturers who need solid throughput without the S1500's footprint. Its 1300 × 750 mm platen delivers 350–500 kg/day, making it a solid mid-range bagasse plates manufacturing machine for medium-scale operations. SpecificationPFA-S1300 Platen Size1300 × 750 mm Output350–500 kg/day Forming MethodVacuum suction + hot press (1 station) Product HeightUp to 70 mm Mold HeatingElectric or Thermal oil Control SystemPLC with HMI Surface FinishSmooth both sides (thermoformed) AutomationFully automatic with in-line transfer PFA-D1000 — Dual Hot Press Forming Machine The PFA-D1000's twin-press architecture is its defining advantage. Two sequential hot press stations within a 1000 × 950 mm platen produce noticeably denser, smoother products at 350–500 kg/day — the right pick for premium food service or export-grade tableware. SpecificationPFA-D1000 Platen Size1000 × 950 mm Output350–500 kg/day Forming MethodVacuum suction + dual hot press (2 stations) Product HeightUp to 70 mm Mold HeatingElectric or Thermal oil Control SystemPLC with HMI Surface FinishPremium smooth (dual pressing) AutomationFully automatic with servo-controlled transfer Complete PFA Series Comparison ModelPlaten Size (mm)Output (kg/day)Key Feature PFA-S15001500 × 1500700–850Highest output PFA-S13001300 × 750350–500Balanced capacity PFA-D10001000 × 950350–500Dual hot press for premium finish Other Forming Machine Options for Large-Scale Bagasse Tableware Production For production targets beyond the PFA Series, Parason offers higher-speed forming systems: Automatic Rotary Forming Machine (PRF Series) ModelMold Platen SizeCapacity (pcs/hr) PRF-18 × 68,000 PRF-28 × 66,000 PRF-38 × 55,000 PRF-48 × 44,000 PRF-58 × 33,000 View all bagasse tableware machine options and sugarcane bagasse plates machine configurations from Parason. Robotic & Semi-Automatic Forming Machines Robotic Forming Machine — Multi-axis robotic arm automates the full cycle: forming, pressing, transfer, and stacking. Built for operations where labor costs justify full automation. Semi-Automatic Forming Machine — 500 kg/day capacity. A practical sugarcane plate machine for entrepreneurs testing the bagasse tableware market. Read more about semi-automatic molded fiber production lines. Edge Trimming Machine for Bagasse Plates Parason's edge trimming machines come in hydraulic and hydro-pneumatic variants, engineered for repeatable cuts that keep every product within tight dimensional tolerances. Custom Mold Manufacturing for Bagasse Tableware The mold defines your product's shape, depth, wall thickness, and surface texture. Parason machines all production molds in-house with 25+ VMC (Vertical Machining Centre) stations, using proprietary anti-leak technology for consistent forming across tens of thousands of cycles. CategoryProducts TablewarePlates, bowls, clamshells, meal trays, containers (27+ standard designs) Industrial PackagingElectronics packaging, fan carriers, laptop carriers MedicalKit trays, vial trays, kidney trays CosmeticsCompact trays, palette carriers, perfume trays 27+ Mold Designs AvailableParason offers tableware, industrial packaging, medical, and cosmetics molds — all manufactured in-house.View Custom Mold Options → How to Choose the Right Sugarcane Plate Making Machine This decision comes down to where you are today, where you want to be in 3 years, and how much labor you can manage. FactorSemi-AutomaticPFA Series (Auto)Rotary PRF SeriesRobotic Output500 kg/day350–850 kg/day3,000–8,000 pcs/hrHigh volume AutomationManual loadingFully automaticFully automatic6-axis robotic Labor needed3–4 operators1–2 operators1 operatorMinimal Surface finishSingle side smoothBoth sides smoothBoth sides smoothPremium finish Best forStartups, testingMedium productionLarge-scale operationsPremium products In our experience across India, Africa, and Southeast Asia, the PFA Series is where most new entrants find the best return — export-quality eco friendly disposable plates at a scale that justifies the investment, with the option to add forming stations as demand grows. For manufacturers looking at a sugarcane disposable plates machine, the PFA delivers the right balance of automation and output. Factors Affecting Bagasse Plate Making Machine Price & Manufacturing Plant Cost The sugarcane bagasse plates making machine plant cost depends on several project-specific variables. Whether you're budgeting for a small startup or a large-scale bagasse plates manufacturing plant, these are the factors that move the needle most: The bagasse plate making machine price depends primarily on the level of automation you choose. The sugarcane pulp plate making machine cost varies widely — a semi-automatic sugarcane plate making machine costs a fraction of a PFA Series or robotic line — but the labor savings on automatic systems compound quickly. Production capacity scales the equipment list. A 500 kg/day operation is a fundamentally different investment than a 100+ TPD turnkey plant with multiple forming stations. Mold complexity varies more than most expect. Standard plate molds and multi-cavity clamshell molds are very different price points. Other factors include the number of forming machines, whether you need on-site pulping equipment, and whether you want turnkey project delivery or equipment-only supply. The sugarcane bagasse plates making machine plant price in India also varies based on installation scope — civil work, electrical, and commissioning add to the total project cost versus equipment-only supply. Parason builds complete bagasse plate manufacturing plant solutions from 3 TPD startup lines to 100+ TPD industrial-scale operations. Get a Detailed QuotationCustomized to your production requirements, capacity, and automation needs.Contact Parason → Bagasse Plates vs Other Eco-Friendly Disposable Plate Materials PropertySugarcane BagasseAreca LeafPaper / CardboardPlastic BiodegradableYes (60–90 days)*Yes (60 days)Yes (2–6 months)No (500+ years) CompostableYes (ASTM D6400)YesPartiallyNo Heat resistantYes (up to +180°C)YesLimitedSome types Oil resistantYes (with coating)NaturalNeeds coatingYes Water resistantYes (with coating)ModeratePoorYes RecyclableYes (in paper mills)NoYesLimited Raw material costLow (agri waste)Seasonal, limitedMediumPetroleum-based ScalabilityHigh (3–100+ TPD)Low (manual)HighHigh *Composting timeline based on industrial composting conditions per ASTM D6400 standards. Areca leaf has a niche, but seasonal supply caps scalability. Paper struggles with moisture. And plastic regulations are tightening everywhere. Bagasse combines low-cost raw material, proven manufacturing scalability, and genuine sustainability — which is why it dominates the disposable tableware market globally and why more manufacturers are investing in bagasse plate making machines every year. Key Benefits of Eco Friendly Disposable Plates from Sugarcane Bagasse Beyond the sustainability angle, products from a bagasse plate making machine perform exceptionally well in real food service conditions. Here's what makes disposable tableware from sugarcane bagasse stand out: ✓ Fully Biodegradable Breaks down within 60–90 days under industrial composting (ASTM D6400 compliant) ✓ Food-Safe Non-toxic, compliant with FDA 21 CFR and EU food-contact regulations ✓ Handles Real Food Oil and water resistance holds curries, gravies, and liquids without leaking ✓ Temperature Versatile Reliable from -20°C (freezer) through +180°C (hot food service) ✓ Recyclable Can re-enter paper mills as recycled fiber feedstock ✓ Structurally Rigid No collapsing under heavy food loads ✓ 27+ Product Designs Plates, bowls, clamshells, trays, and containers via Parason's molded fiber range Explore All Molded Fiber SolutionsFrom PFA Series forming machines to turnkey production lines — find the right solution for your business.View Molded Fiber Range → Why Choose Parason as Your Bagasse Plate Making Machine Manufacturer in India When you buy a bagasse plate making machine from Parason, you're buying directly from the manufacturer — not a trader or reseller. Every forming machine, trimming station, and sugarcane plate making machine mold is designed and built in our own facilities across India. That distinction matters when you need spare parts in 3 years or want to expand your disposable tableware production line. 50+ years of engineering depth — Founded in 1976, with five decades of pulp and paper machinery expertise 2,000+ installations across 75+ countries — Running production lines, not brochure numbers. Learn more Single-source turnkey delivery — Feasibility, layout, equipment, installation, commissioning, training — one point of accountability In-house mold production — 25+ VMC machines with proprietary anti-leak mold technology Rapid prototyping — 3D printing to pilot-scale mold testing before committing to production tooling Multi-fiber flexibility — Sugarcane bagasse, wheat straw, bamboo, hardwood, or softwood on the same line ISO 9001:2015 certified — Quality-controlled manufacturing across 10+ facilities Dedicated pilot lab — Real-condition mold tests and product trials before full-scale commitment ABB partnership — Industry 4.0-ready automation and control systems Installed references — Satia Industries (7 TPD), Skyang Products (8 TPD), Kibos Sugar & Allied, Kenya (6 TPD) Start Your Bagasse Tableware ProjectParason provides project consultation, plant layout design, and customized quotations.Get in Touch → Frequently Asked Questions About Sugarcane Bagasse Plate Making Machines What raw materials are needed for bagasse plate making? Sugarcane bagasse in pulp sheet form is the primary input — plus clean water, food-grade oil-resistant additives, and water-resistant chemicals. Parason's sugarcane waste plate making machines also process wheat straw, bamboo, and wood pulp, so you're never locked into a single fiber source. How much does a sugarcane bagasse plates making machine plant cost in India? The sugarcane bagasse plates making machine plant price in India varies significantly based on your setup. A semi-automatic startup line and a multi-station PFA Series are very different investments. Main cost drivers: automation level, daily capacity, mold configuration, and turnkey vs. equipment-only scope. The total bagasse plates manufacturing plant cost also includes civil work, utilities, and installation — not just the machinery. Contact Parason with your project parameters for an accurate quotation. What is the production capacity of a bagasse plate making machine? Semi-automatic machines produce around 500 kg/day. The PFA-S1500 delivers 700–850 kg/day. The PRF rotary series handles 3,000 to 8,000 pcs/hr. Parason builds turnkey molded fiber solutions from 3 TPD through 100+ TPD. Is bagasse plate making business profitable in India? The fundamentals are strong — India's plastic ban is creating unfilled demand, bagasse is abundant and cheap across sugar belt states, and export markets are actively seeking certified alternatives. Profitability depends on production scale, product mix, and sourcing strategy, but the macro tailwinds are undeniable. What types of eco friendly disposable plates can be made from sugarcane bagasse? Parason's machines produce 27+ product types — plates, bowls, compartmentalized trays, clamshell containers, cup lids, egg trays, and industrial packaging. Custom shapes can be developed through Parason's rapid prototyping and molded pulp engineering service. How does Parason support new bagasse tableware businesses? Parason covers the full journey — feasibility assessment, plant layout, equipment manufacturing, installation, commissioning, and operator training. The pilot lab lets you test molds and product quality before committing to full-scale production, and post-commissioning support includes spare parts, technical assistance, and expansion consulting. What is the difference between semi-automatic and fully automatic bagasse plate making machines? A semi-automatic bagasse plate making machine needs 3–4 operators for manual loading/unloading, producing around 500 kg/day. The fully automatic PFA Series handles forming, pressing, and stacking with 1–2 operators, reaching 850 kg/day. The PRF rotary series scales to 8,000 pcs/hr. Automatic machines also deliver more consistent quality by removing the human variable from the forming cycle. Can I use raw materials other than sugarcane bagasse for plate making? Absolutely. Parason's forming machines process wheat straw, bamboo, hardwood, and softwood pulp alongside or instead of bagasse. When bagasse prices spike seasonally, you switch fiber sources without changing equipment. Some customers run blended formulations — mixing bagasse with bamboo, for example — to optimize both cost and product characteristics. ## Parason at Paperex 2023: Key Takeaways URL: https://www.parason.com/blog/paperex-2023-key-takeaways Date: 2023-12-27 Category: industry-insights Parason Machinery participated in Paperex 2023, an international paper, pulp, and allied industries exhibition held December 6-9, 2023, at India Expo Center, Greater Noida. Day 1 The event featured more than 660 stalls representing brands from over 24 countries. Parason unveiled a sustainable packaging solution at their stall. Day 2 Highlights Dr. Shekhar Desarda (Chairman) provided keynote insights on the Indian paper industry Mr. Madhure Desarda presented on molded fiber as an eco-friendly plastic alternative Mr. Raj Kumar won the Best Technical Paper Award for "From Trash to Treasure," discussing Bio CNG production from Effluent Treatment Plants The presentation emphasized Bio CNG systems achieve profitability within 2-3 years Day 3 Parason received the "Award for Best Machinery Display for 2023," competing against 34 industry participants. Exhibited products included refiners, screen baskets, and molded fiber machinery. Day 4 The event concluded with multiple business deals signed and industry partnerships established. Key Takeaways Growth Opportunities India leads global paper industry growth Sustainable packaging and molded fiber sectors show strong potential Bio CNG conversion from waste represents profitable innovation Strategic Outcomes Modernization deals with major manufacturers Turnkey molded fiber solutions agreements Additional partnerships in pipeline ## Challenges Faced by Paper Manufacturers: Problems and Solutions URL: https://www.parason.com/blog/challenges-faced-by-paper-manufacturers Date: 2023-12-27 Category: industry-insights The main challenges faced by paper manufacturers are raw material cost and availability, high energy use, water and effluent compliance, ageing equipment and uptime, margin pressure from global competition, and tightening sustainability rules. These are the recurring pain points in the paper and forest products industry, and each one has a practical solution at the machinery and process level. This guide names the real problems mills face in 2026 and shows how the right stock preparation, screening, refining, effluent and automation choices solve them. Parason has built paper and pulp machinery and complete turnkey mills for manufacturers in more than 75 countries since 1976, with over 2,000 installations worldwide and units in India and Brazil. The solutions below come from that work on real mill floors, not from theory. Challenges Faced by Paper Manufacturers at a Glance The table below maps each challenge to its root cause and the machinery or process solution that addresses it. Almost every solution traces back to the stock preparation line. ChallengeRoot causePractical solution Raw material cost & availabilityVolatile recovered-paper and pulp prices; variable fibre qualityFlexible fibre line running recycled, agro-residue and wood pulp High energy costOver-refining, worn plates, oversized motorsEnergy-efficient refining and right-sized screening & pumping Water & effluent complianceTightening discharge limits and sourcing rules (EUDR)On-site effluent treatment, water reuse and Bio-CNG recovery Ageing equipment & uptimeDecades-old lines, manual control, quality driftTargeted stock-prep upgrades plus automation and IoT Margin pressure & global competitionHigh cost per tonne versus global producersLower cost base: better yield, less energy, less downtime Sustainability & diversificationCarbon and water-footprint scrutiny from buyers and lendersRecycled & alternative fibre plus resource recovery What Are the Main Challenges Faced by Paper Manufacturers? Paper manufacturers face six recurring challenges: securing affordable fibre, controlling energy cost, meeting water and effluent rules, keeping old machinery running at quality, defending margins against global competition, and proving sustainability. They are connected, because the equipment that lowers energy use often also improves fibre yield and effluent load at the same time. The sections below take each challenge in turn and pair it with the solution. 1. Raw Material Availability, Quality and Cost Fibre is the single largest cost in most paper mills, and it is the least predictable. Recovered paper prices swing with collection rates and export demand, virgin pulp prices move with global events, and fibre quality varies load to load. A mill built around one narrow furnish is exposed every time that fibre gets scarce or expensive. The solution: a flexible fibre line. A stock preparation line that can run recycled fibre, agricultural residue and wood pulp lets a mill switch to whatever fibre is available and cheapest. Parason builds agro and wood pulping lines for bagasse, wheat straw and other residues, so mills in fibre-short regions can use local feedstock instead of imported pulp. Efficient pulping and screening also lift usable yield from the same input. For the full recovered-fibre line, see our paper recycling machine guide. 2. High Energy Cost and Efficiency Pulp and paper is one of the most energy-intensive manufacturing sectors (International Energy Agency), so energy is a large and volatile share of every tonne. Refining and drying are the heaviest users, and worn refiner plates and undersized motors quietly burn more power than they need for the same freeness. The solution: energy-efficient refining and right-sized equipment. Modern refiner fillings and plates develop fibre with less energy per tonne by matching bar pattern and intensity to the furnish, instead of over-refining. Correctly sized screening and pumping remove the parasitic energy that ageing lines waste. Energy saved per tonne repeats on every tonne, every day. 3. Water Use, Effluent and Environmental Compliance Water rules are getting stricter everywhere. Regulators are tightening discharge limits, and sourcing rules such as the EU Deforestation Regulation (EUDR) add compliance cost across the supply chain (European Commission). For many mills the risk is not just a fine, it is losing the licence to operate or to export. The solution: treat and reuse water on site. An effluent treatment plant sized for the mill keeps discharge within limits, and water reuse cuts both fresh-water draw and the volume treated. Parason supplies effluent treatment and Bio-CNG systems that turn part of the effluent load into biogas, so a compliance cost becomes partial energy recovery. 4. Ageing Equipment, Uptime and Quality Control A lot of the world's paper is still made on lines decades old. Unplanned downtime, inconsistent sheet quality and manual control all eat into output and margin. Holding a tight quality spec while running flat out is hard when equipment and controls are both behind the times. The solution: targeted upgrades and automation. A mill does not always need a new machine. Upgrading the stock preparation system, screening and controls often recovers more capacity and quality than a full rebuild, at a fraction of the cost. Parason adds automation and IoT so operators run to data, which steadies quality and flags problems before they become breaks. 5. Margin Pressure and Global Competition Competition is global and intense. By early 2026 industry analysis reported close to a quarter of world pulp capacity operating cash-negative (Fastmarkets), which shows how thin margins have become for high-cost producers. A mill that cannot make a tonne cheaply, at quality, is the one squeezed first. The solution: lower cost per tonne, not just price. The way out of a price war is a lower cost base: better fibre yield, lower energy per tonne, less downtime and less giveaway. Each challenge above feeds this one. For a new mill, a well-engineered turnkey project builds that efficiency in from day one. 6. Sustainability and Raw-Material Diversification Buyers, regulators and lenders all now ask about the carbon and water footprint of the paper they handle. Sustainability has moved from a marketing line to a condition of doing business. Mills that treat it as an efficiency programme, rather than a cost, come out ahead. The solution: recycled and alternative fibre, plus resource recovery. Running recycled fibre and agricultural residue lowers the footprint and diversifies supply at the same time, and recovering energy from effluent cuts both emissions and energy bills. The same equipment choices that solve the cost challenges also answer the sustainability one. Regional Challenges: India, Africa and Southeast Asia The core challenges are the same worldwide, from established mills in North America and Europe to fast-growing producers across Asia, Africa and Latin America, but they bite differently by region. Emerging markets in Africa, Southeast Asia and the Middle East are adding capacity and increasingly look for affordable, well-supported turnkey lines rather than second-hand machinery (Fastmarkets). The practical issues there are fibre availability, financing, skills and after-sales support, more than technology itself. In India, fibre availability, water and energy cost, and environmental compliance are the leading pressures on a fast-growing industry. For the full picture of India's market size, segment growth and capacity expansion, see our guide to the future of the paper industry. In Nigeria and across Africa, and in Southeast Asia, the strongest position is a manufacturer that can supply, install and support a line locally, which is why Parason runs units in India and Brazil and supports mills across more than 75 countries. New entrants usually start with how to build, covered in our how to set up a paper mill plant guide. How Modern Machinery Solves These Challenges Every challenge above traces back to the stock preparation line, where fibre cost, energy, effluent load and quality are all decided before the sheet is formed. Get pulping, screening and refining right and the rest of the mill runs cheaper, cleaner and more reliably. That is why an upgrade to the front end usually returns more than spending the same money further down the machine. How the six paper-manufacturing challenges meet in the stock preparation lineRaw material cost, energy cost, water and effluent, ageing equipment, margin pressure and sustainability all converge on the stock preparation line of pulping, screening, refining and effluent, which delivers lower cost per tonne, less energy and downtime, and compliant water with a lower footprint.WHERE THE CHALLENGES ARE SOLVEDSIX RECURRING CHALLENGESRaw material cost & availabilityHigh energy costWater & effluent complianceAgeing equipment & uptimeMargin pressureSustainability pressureSTOCK PREPARATION LINEPulping · Screening · Refining · Effluentwhere fibre cost, energy, effluentand quality are decidedTHE RESULTLower cost per tonneLess energy & downtimeCompliant water, lower footprint "Most of the problems a mill brings to us look like six separate challenges, but they meet in the stock prep line. Fix fibre yield, refining energy and effluent there, and you are solving the cost problem and the sustainability problem with the same equipment. That is the part owners do not expect." — Parason process engineer For mills that want one accountable partner across the whole line, Parason engineers and supplies stock preparation, refining, screening, effluent treatment and complete turnkey paper mills, and supports them long after start-up. Contact Parason to size a line for your furnish and capacity. Sources Energy intensity of the pulp and paper sector: International Energy Agency (IEA). EU Deforestation Regulation (EUDR) sourcing and compliance requirements: European Commission. Share of pulp capacity operating cash-negative, early 2026: Fastmarkets pulp market analysis. Emerging-market demand for affordable turnkey lines: Fastmarkets industry outlook. Parason machine and turnkey capability: Parason product catalogues and project record. ## Screen Rotor URL: https://www.parason.com/blog/screen-rotor-basket Date: 2023-12-24 Category: stock-preparation Parason medium consistency screen with special design rotor is provided with both hole & slot. The special design rotor with fabricated & contoured foils generates a lower positive pulse and higher negative pulse. Hence low energy consumption and higher purging effect to keep the basket clean. The screen rotor is responsible for the effective separation of contaminants. It has low power consumption capacity. The screen rotor comes with improved screening efficiency that helps in obtaining an improved quality of the paper. The screen rotor is manufactured on the latest CNC Machine with higher accuracy. Features of Rotor Pulsation free rotor design Suitable for removing dimensionally unstable impurities Special rotor design avoids string formation for low consistency hole and slot screening Computerized dynamically balanced rotor Manufactured on the latest CNC machines with high accuracy Looking for Best Screen Rotors? Get the best quality Screen Rotors for the screening process in your pulp mill. Explore our full range of screening machines, learn how a pressure screen works, and see our full range of screen baskets and rotors. Contact Parason Machinery for expert guidance and customized solutions for your paper mill requirements. ## High Consistency Refiner and Pulp Refining in the Paper Industry URL: https://www.parason.com/blog/high-consistency-refiner-for-pulp-and-paper-mills Date: 2023-12-24 Category: refiner-technology ☰ Table of Contents (9 sections)1What Is a Refiner in the Paper Industry?2Why Is Pulp Refined?3The Pulp Refining Process, Step by StepShow all 9 sections ▼4High Consistency vs Low Consistency Refining5Types of Refiners6Refiner Plates and Fillings7Refining vs Deflaking8Parason Refining Equipment9Frequently Asked Questions Refining in the paper industry is the mechanical treatment of pulp fibres between rotating discs or plates to develop their papermaking properties before the stock reaches the paper machine. A refiner passes the fibre suspension through a narrow gap fitted with bars and grooves; the bars work the fibres, making them more flexible and giving them more bonding surface. Refining is what turns raw pulp into stock that forms a strong, uniform, well-bonded sheet. This guide explains what a refiner does, why pulp is refined, the refining process step by step, and the difference between high and low consistency refining. Parason has built refining equipment and complete stock preparation lines for mills in more than 75 countries since 1976, with over 2,000 installations worldwide and units in India and Brazil. The explanations below reflect how refining is run on real mill floors. What Is a Refiner in the Paper Industry? A refiner is a machine that mechanically treats pulp fibres by passing them through a small gap between a rotating element and a stationary one, both fitted with bars and grooves. As fibres pass through, the bars compress and shear them, which fibrillates the fibre surface and makes the fibre more flexible. The result is fibre that bonds better and forms a stronger sheet. A refiner does not cut the fibre on purpose; controlled refining develops the fibre, while poorly controlled refining cuts it and weakens the paper. In the mill, refining sits in the stock preparation line after pulping, cleaning and screening, and before the approach flow to the paper machine. It is one of the largest electrical energy users in a paper mill, because pulp and paper is among the most energy-intensive manufacturing sectors (International Energy Agency). Why Is Pulp Refined? Pulp is refined to develop the fibres so they bond into a stronger, more uniform sheet. Raw pulp fibres are stiff and smooth, and a sheet made from them is weak and porous. Refining changes that in four ways: Fibrillation: the fibre surface is roughened into fine fibrils, which increases the bonding area between fibres. Flexibility: fibres become more pliable, so they collapse and conform to each other, giving more fibre-to-fibre contact. Strength: more bonding plus more contact raises tensile, burst and fold strength. Drainage control: refining lowers freeness (raises degrees SR), balanced against machine speed and drying. The papermaker refines enough to reach target strength without lowering drainage so far that the machine slows or the sheet over-densifies. That balance, measured as freeness or Schopper-Riegler, is the heart of refining control. The Pulp Refining Process, Step by Step The pulp refining process passes stock through the refiner gap under controlled pressure, with the result set by the gap, the plate pattern and the energy applied: The pulp refining process: five stagesStock moves through feed, gap loading, bar crossing, energy transfer and discharge, leaving the refiner at a lower freeness ready for the approach flow.THE PULP REFINING PROCESS1FeedScreened pulp in2Gap loadingDisc set to gap3Bar crossingBars work the fibres4Energy transferPer tonne of fibre5DischargeLower freeness outThe refining process: stock passes through the loaded gap where crossing bars work the fibres, set by the energy applied per tonne. Feed: screened pulp at the right consistency is pumped into the refiner. Gap loading: the rotating disc or cone is loaded against the stationary one, setting the gap. Bar crossing: as the bars cross, they trap and work the fibres, fibrillating and flexing them. Energy transfer: refining energy is applied per tonne (specific refining energy), the key control variable with intensity. Discharge: developed stock leaves at a lower freeness, ready for the approach flow. Refining variableWhat it controlsWhy it matters Gap / plate clearanceHow hard fibres are workedToo tight cuts fibre; too open under-develops it Plate (bar) patternDevelopment vs cuttingMatched to furnish and target sheet Specific refining energyDegree of developmentSets strength gain and energy cost per tonne Refining intensityGentle vs aggressive actionDevelops fibre without shortening it ConsistencyHigh vs low consistency actionSets the refining mechanism High Consistency vs Low Consistency Refining Refining is done at high or low consistency, and the choice changes what the refiner does to the fibre. High consistency vs low consistency refiningHigh consistency refining works fibres against each other in thick stock and preserves fibre length, suiting mechanical pulp and MDF. Low consistency refining works fibres between the bars in dilute stock with controlled freeness, the common choice for most paper and board.HIGH vs LOW CONSISTENCY REFININGHIGH CONSISTENCY (HC)Fibres work against each otherThick stockPreserves fibre lengthMechanical pulp, MDFLOW CONSISTENCY (LC)Fibres work between the barsDilute stockControlled freenessMost paper and board stock prepHow high and low consistency refining differ in mechanism and where each is used. High consistency (HC) refining works fibres mostly against each other in thick stock. It develops fibre with less cutting and preserves fibre length, suiting mechanical pulping, MDF and fibre-length-critical work. Low consistency (LC) refining works fibres mostly between the bars in dilute stock. It is the common choice for stock preparation in most paper and board mills, with good control of freeness. Most paper and board stock preparation uses low consistency refining; high consistency refining belongs to mechanical pulp, MDF and similar work. The right choice depends on the furnish and the sheet. Types of Refiners Refiners are classified by the shape of their refining surface: disc, conical or cylindrical. This page covers them in brief and links out to the dedicated pages. Disc refiners: flat rotating and stationary discs, the workhorse of low consistency stock preparation. See the twin disc refiner page. Conical refiners: cone-in-cone geometry with a long, gentle refining zone. See the dedicated conical refiner guide. Cylindrical and specialty refiners: for particular furnishes and positions in the line. For the commercial range and selection of refining machinery, see the Parason refining equipment hub. Refiner Plates and Fillings The refiner plates (disc refiners) and fillings (conical refiners) are the wear parts that work the fibre; the bar-and-groove pattern decides whether the refiner develops or cuts fibre. Worn plates waste energy and lose quality, so plates are a routine replacement item. See the guide to refiner plates for plate types and selection. The bar-and-groove pattern on a disc refiner plate, matched to the furnish and the target sheet. Refining vs Deflaking Deflaking breaks up unfibrised flakes and bundles without developing the fibre; refining develops the individual fibres for bonding and strength. A line may use both. See the Parason deflaker range. Parason Refining Equipment Parason designs and manufactures the refining line and the wear parts in-house. The range includes the Tri Disc Refiner (TDR), the Confiner conical refiner, the CylindReX refiner and MDF refiner plates and fillings, engineered into complete stock preparation lines and supplied to mills across more than 75 countries, manufactured in India and Brazil. For an existing line, a refining system audit shows where energy and quality can be improved. "Refining is where most of a mill's strength and a lot of its energy bill are decided," says a Parason refining engineer. "Get the plate pattern and the energy per tonne matched to the furnish and you build strength cheaply. Get them wrong and you either cut the fibre or burn power for nothing." Get Your Refining Line Specified To get refining specified for your mill, share your furnish, the grades you make, your capacity and your target strength and freeness. A Parason engineer will select the refiner, the plate pattern and the refining energy, and where it fits in the line. Request a refining assessment: contact the Parason team with your furnish, capacity and target sheet. See the refining range: the refining equipment hub. ## Pulp Making Machine URL: https://www.parason.com/blog/pulp-making-machine Date: 2023-12-24 Category: stock-preparation Do You Want Pulp Making Machine? The fundamental material for papermaking is fiber, primarily sourced from trees. While certain plants are cultivated specifically for paper production, trees remain the primary source. Fiber is obtained from trees, but trees are not the only option—it is the primary way of obtaining fiber. Cellulose fiber provides paper's structural integrity. All paper originates from pulp—a water and tree fiber mixture. The pulping process grinds material into a soupy consistency, removing impurities like dust, ink, and shives from raw materials, used papers, and waste cardboard. Pulp Making Machine – Recycled Paper Wood fiber is the basic material for making pulp. But fiber can also be obtained from many other products like used papers, cloth, plants, etc. Advanced machinery has revolutionized recycled paper production, maintaining quality while reducing energy consumption and manpower needs. This technology has minimized deforestation by enabling fiber extraction from recycled sources rather than virgin trees alone. How Many Times Can Paper Be Recycled? Paper fibers interlock when dried into sheets. During recycling, these interlocked fibers gradually weaken through repeated processing cycles. Paper can be recycled at most 3 times, but each time it may lose some amount of fiber. To maintain structural integrity, recycled pulp is blended with virgin wood fiber. While recycled paper may lose flexibility and strength with each reuse, modern pulp making machines can process any fiber type into quality pulp. Looking for Pulp Making Machines? Contact Parason for a FREE proposal or call: +91 (0) 240-2339234/35/36/37 ## Bagasse Tableware Machine: Types, Products, Capacity & Sourcing Guide URL: https://www.parason.com/blog/bagasse-tableware-machine Date: 2023-12-24 Category: molded-fiber ☰ Table of Contents (11 sections)1 What is a bagasse tableware machine?2 What products can it make?3 How does the machine work?Show all 11 sections ▼4 Machine types: PFA, PRF, PREF, Robotic, Semi-Auto5 Capacity: match the machine to your product mix6 Certifications your output must achieve7 How to choose a manufacturer: six criteria8 India, UAE and global markets9 Why the market matters in 202610 Common buying mistakes11 Why Parason12 FAQ A bagasse tableware machine is forming and pressing equipment that converts sugarcane bagasse pulp into compostable plates, bowls, cups, clamshells, meal trays and containers. In production, the term refers to the complete line: pulper, cleaners, screens, refiner, forming machine, hot press and edge trimmer. This guide covers what the machine does, what it can produce, the main machine types and capacities, the certifications your output must achieve, and how to evaluate a bagasse tableware machine manufacturer before signing. Parason has supplied bagasse tableware machinery and complete molded fibre lines to brand owners, contract manufacturers and sugar mill diversification projects across 75+ countries since 1976. All machine specifications below come from the Parason Molded Fiber catalog with verified model numbers and capacities. Written by the Parason Engineering Team, Molded Fibre Division. Parason Machinery India Pvt. Ltd. has supplied molded fibre and paper machinery to 2,000+ installations across 75+ countries since 1976. Planning a bagasse tableware project?50+ years, 75+ countries. Talk to Parason's engineering team about capacity, SKU mix and turnkey scope Request Sourcing Discussion → What is a bagasse tableware machine? A bagasse tableware machine forms wet sugarcane bagasse pulp into tableware shapes using heated moulds under vacuum and pressure. The dewatered, hot-pressed product is trimmed to final dimensions. It is the same molded fibre forming process used for industrial packaging and medical trays, applied to food service tableware. A bagasse tableware machine is not a single unit. In production, "the machine" almost always refers to the complete forming and processing line: Pulper (breaks bagasse pulp board or wet pulp into slurry) Cleaners and screens (remove sand, fibre clumps, fines) Refiner (controls fibre length and bonding strength) Stock chest with consistency control Forming machine (vacuum-formed wet preform on heated moulds) Hot press (cures and dries the formed product) Edge trimming machine (final dimensional finish) Inspection and packaging The forming machine itself is the centrepiece, but a quote that covers only the forming stage will leave your factory dependent on three or four separate vendors for the rest of the line. Single-source line responsibility is one of the criteria covered in the sourcing section below. What products can a bagasse tableware machine make? A single bagasse tableware machine, with the right mould set, can produce the full range of compostable food service items: plates, bowls, clamshells, meal trays, containers and cups. Mould interchangeability is what makes the equipment multi-SKU rather than single-product. Cutlery is typically produced on a separate dedicated machine. Product CategoryTypical SKUsMould Notes PlatesRound (6", 7", 9", 10", 12"), oval, square, compartment plates, party platesShallow draw, high throughput, standard mould complexity BowlsSoup bowls, salad bowls, dessert bowls, noodle bowls, ice cream bowlsMedium draw, requires bowl-specific moulds ClamshellsBurger clamshells, sandwich clamshells, 1- and 3-compartment lunch boxesTwo-piece mould with hinged geometry Meal traysAirline trays, school meal trays, hospital trays, ready-meal traysMulti-compartment moulds, deeper geometry ContainersRound food bowls with lids, takeaway boxes, deli containers, soup cupsDeeper draw moulds, often paired with lid moulds CupsCold-drink cups, ice-cream cups, dessert cups, condiment cupsDeeper draw, longer cycle time per piece CutlerySpoons, forks, knives, stirrersUsually produced on dedicated cutlery machines, not tableware forming lines SpecialtyEgg cartons, fruit trays, wine bottle trays, branded retail tablewareCustom mould design, often thicker-wall Parason's tableware product library covers 27 documented configurations across plates, bowls, clamshells, meal trays and containers, with verified mould geometries (Parason Molded Fiber catalog, Section 14). Custom SKUs are developed through the R&D lab using prototype moulds before production-scale tooling is committed. Important note on cutlery. Bagasse spoons, forks and knives are usually produced on dedicated cutlery machines rather than the tableware forming line. If cutlery is part of your business plan, plan for a separate machine or a cutlery-specific OEM partner. How does a bagasse tableware machine work? A bagasse tableware machine works in four physical stages: pulping, forming, hot pressing and trimming. Each stage runs continuously in a properly engineered line, with bagasse going in at the pulper end and finished, packaged tableware coming out at the other. Stage 1: Pulping Raw bagasse (either as bagasse pulp board or as wet pulp from a co-located sugar mill) is fed into a pulper with water. The pulper breaks the fibre into a uniform slurry at a controlled consistency, typically in the range of 3% to 4% for forming-grade stock. Stage 2: Stock Preparation Cleaners remove sand and heavy contaminants. Pressure screens remove fibre clumps and shives. A refiner adjusts fibre length and bonding to the requirement of the product (a paper plate needs different refining than a hot-soup bowl). Consistency is tightened in a stock chest before the slurry reaches the forming machine. Stage 3: Forming The forming machine draws pulp slurry onto heated moulds under vacuum. As water is pulled through the mould, fibre deposits build up in the shape of the product. The wet preform is then transferred to the hot press. Stage 4: Hot Pressing and Trimming The hot press cures the product, drying the fibre and setting final shape under combined heat and pressure. Edge trimming follows, removing the formed flash to reach final dimension. The finished tableware is inspected, stacked and packed. For a stage-by-stage technical depth on the equipment that drives each step, see our biodegradable tableware making machine guide, which covers each line component in detail. Types of bagasse tableware machines: PFA, PRF, PREF, Robotic, Semi-Automatic The forming machine type determines throughput, SKU flexibility and product mix. Five main machine families serve the bagasse tableware market: PFA automatic, PRF rotary, PREF reciprocating, Robotic forming and Semi-Automatic. Machine SeriesTypeBest ForCapacity (Parason catalog, verified) PFA Series (Automatic Forming)Hot-press, fixed platenHigh-volume plates, bowls, trays in stable SKU mixPFA-S1500: 700 to 850 kg/day; PFA-S1300: 350 to 500 kg/day; PFA-D1000: 350 to 500 kg/day (dual hot press) PRF Series (Rotary Forming)Rotary multi-stationHighest throughput on a narrow SKU setPRF-1: 8,000 pcs/hr; PRF-2: 6,000 pcs/hr; PRF-3: 5,000 pcs/hr; PRF-4: 4,000 pcs/hr; PRF-5: 3,000 pcs/hr PREF Series (Reciprocating)Reciprocating platenMulti-SKU production with frequent mould changesPREF-1: 2,900 pcs/hr; PREF-2: 2,400 pcs/hr; PREF-3: 1,900 pcs/hr; PREF-4: 1,400 pcs/hr; PREF-5: 1,000 pcs/hr Robotic Forming Machine6-axis robot-assistedPremium product, complex geometry, branded retail SKUsCustom configuration Semi-AutomaticManual loading, automatic formingPilot production, startup capacityApproximately 500 kg/day All capacities above are from the Parason Molded Fiber catalog (Section 14: Forming Machines). How to read the table: If you are launching with 2 or 3 high-volume SKUs (for example, a QSR contract for standard plates and bowls), PRF series offers the highest piece-per-hour output. If your business plan calls for 6 to 12 SKUs across plates, bowls, cups, clamshells and containers, PREF series supports faster mould changeover for SKU rotation. PFA series sits between the two, ideal for a stable product mix with high daily kilogram output. Robotic Forming Machine is suited to premium retail or branded SKUs where finish quality and geometry complexity matter more than throughput. Semi-automatic is the entry point for pilot operations or startups, with the line expandable as orders grow. Bagasse tableware machine capacity: match the machine to your product mix The right capacity depends on three factors: total daily output, SKU mix and mould rotation frequency. Parason supplies complete bagasse tableware lines from 3 TPD up to 100+ TPD. The capacity decision drives every other line component: pulper size, cleaning and screening capacity, refiner duty, dryer length and trimming throughput must all be sized together. Capacity decision logic: Pilot / startup (1 to 3 TPD): Semi-automatic or single PFA-S1300 line. Suitable for market entry, customer sampling and early certification trials. Small commercial (5 to 10 TPD): Single PFA-S1500 or PREF series line. Profitable scale with multi-SKU flexibility. Mid-scale (10 to 30 TPD): Multi-line setup combining PFA and PREF, or a single PRF series line for high-volume SKUs. Common scale for an export-focused brand. Large industrial (30 to 100+ TPD): Multiple PRF or PFA lines in parallel, often integrated with an on-site sugar mill for direct bagasse supply. Compostability and food contact: certifications your machine output must achieve A bagasse tableware machine does not certify itself. The product the machine produces must pass certifications relevant to your sales market: ASTM D6400, EN 13432, BPI, FDA, EU 10/2011 and BIS. These determine which buyers will accept your output and which markets you can sell into. StandardRegionWhat It TestsRequired For ASTM D6400North AmericaIndustrial compostability: ≥90% biodegradation in 180 days, disintegration in 84 daysU.S. compostable claim, BPI certification EN 13432European Union, UAE Phase 2Industrial compostability: disintegration in 12 weeks, full biodegradation in 6 monthsEU compostable claim, UAE 2026 ban compliance BPI CertificationNorth AmericaAudited certification using ASTM D6400 as base standardAcceptance at most U.S. commercial composting facilities; California legal "compostable" use FDA Food ContactGlobal export referenceMigration limits, additive safetyU.S. food service customers EU Regulation 10/2011European UnionFood contact materials regulationEU food service customers BIS (Bureau of Indian Standards)IndiaDomestic conformitySale within India Standards confirmed against ASTM International, the European Committee for Standardization (CEN), the Biodegradable Products Institute (BPI), the U.S. FDA and the Bureau of Indian Standards public documents. Two further checks buyers increasingly demand: PFAS-free verification. Some low-cost bagasse tableware suppliers add PFAS-based oil and water repellents. Major U.S. states and EU regulations now require detection thresholds at or below 20 parts per trillion. Ask your machine manufacturer about PFAS-free additive recipes, and ask for the lab method, not just a "PFAS-free" claim on a brochure. Lot-level traceability. Lot documentation tracing raw bagasse from sugar mill through pulping, forming and packaging is increasingly audited by buyers in regulated markets (EU, North America, UAE post-2026). A reliable bagasse tableware machine manufacturer will help you set up production parameters and additive recipes that pass these certifications. Equipment alone does not guarantee certifiable output. Your manufacturer's R&D and process engineering support do. How to choose a bagasse tableware machine manufacturer: six criteria Choosing the right manufacturer is the highest-leverage decision in the project. The equipment lasts 20+ years; spare parts, service and SKU expansion happen across that horizon. Verify six criteria before you shortlist any supplier: in-house manufacturing depth, full line scope, mould flexibility, regional service, customer references and R&D support. 1. In-house manufacturing depth A real bagasse tableware machine manufacturer designs its own forming machines, machines its own moulds and runs its own engineering R&D. A trader buys generic OEM machines and applies branding. The difference shows up two years later, when a critical part fails and the trader cannot supply a replacement. What to verify: Foundry and machine shop on the manufacturer's premises (request a factory tour) Number of VMC (vertical machining centre) machines used for mould production In-house metallurgy and heat treatment capability for forming dies Engineering team size and tenure (not just sales staff) Whether they can show you a forming machine being built on the shop floor For reference, Parason operates 25+ VMC machines dedicated to mould manufacturing and runs a specialised SS foundry with metallurgical and heat-treatment expertise (per Parason engineering specifications). That is the depth required to produce anti-leak moulds at scale. 2. Full production line scope, not just forming A bagasse tableware machine is one component of a larger production line. A manufacturer that sells only the forming machine leaves you stitching together pulping, stock preparation, drying and finishing from three different vendors, each blaming the others when output quality drops. Ask your prospective manufacturer to provide: A complete process flow diagram from raw bagasse to finished tableware The equipment list at each stage with model numbers Performance guarantees on the complete line, not only per machine Single-source accountability for line commissioning 3. Mould flexibility for multi-SKU production Bagasse tableware is a multi-SKU business. A new factory typically launches with 6 to 12 product types: round plates in 2 or 3 sizes, oval plates, bowls in 2 sizes, clamshells, meal trays, square containers. Demand shifts every year. Your factory's profitability depends on how fast you can add new SKUs. Mould-flexibility questions: Are moulds designed in-house or outsourced? What is the lead time for a new mould, from design approval to production? Is the forming machine designed for fast mould changeover, or is each change a multi-day operation? Can the manufacturer prototype and test a new product before committing to production tooling? Do they offer rapid prototyping (3D printed prototypes, sampling trials, certification assistance)? A manufacturer that quotes a six-month lead time for a new mould is selling you a single-SKU factory, regardless of how the brochure reads. 4. After-sales service footprint in your region The forming machine is sold once. Spare parts and service calls happen for the next 20 years. If your manufacturer's nearest service engineer is on another continent, your downtime cost will exceed the equipment price within a few years. Verify before signing: Service engineer presence in your country or region. Ask for names and contact details, not a "regional partner" promise. Spare parts inventory locations. Critical wear parts (forming dies, hot press elements, vacuum pumps) need to be reachable within days, not weeks. Warranty terms in writing, with clear coverage of defect vs. wear vs. operator error. Operator training scope. Two days of training is not enough. Proper handover involves 2 to 4 weeks of on-site commissioning plus follow-up visits. 5. Verifiable customer references (operating plants) A reference list on a brochure means nothing. Operating plants you can visit (or video-call) mean everything. Ask for three references in similar capacity range, ideally in your geography or one with comparable infrastructure. Questions to ask the reference customer: How long from order placement to first saleable product? Did the line deliver the contracted capacity, or did it underperform? What was the after-sales response time in the first year? Would they buy from the same manufacturer again? (Listen for the pause before the answer.) What surprised them about the project that they wish they had known earlier? 6. Engineering R&D and certification support Certifications Parason lines achieveCERTIFICATIONS PARASON LINES ACHIEVEASTMD6400EN 13432EU compostableBPIUSA compostableFDAfood contact Compostability and food-contact certifications are not optional anymore. Buyers ask for them at every RFQ. If your equipment manufacturer's process cannot reliably produce certifiable product, your factory will fail audits. Certification support to require: In-house R&D lab with pilot-scale forming machines for trials Ability to produce certification-grade samples from your raw material Documentation of past customer certifications (ASTM D6400, EN 13432, BPI, FDA, EU 10/2011, BIS) Recipe development for your specific raw material (bagasse alone, bagasse with wheat straw, bagasse with bamboo) Bagasse tableware machine in India, UAE and global markets Bagasse tableware machines are sourced primarily from India, China and (to a smaller extent) Southeast Asia. Each region has distinct strengths and trade-offs. India offers raw material proximity and BIS-compliant manufacturing, China offers entry-level pricing, and the UAE and Middle East are a fast-growing import market after Phase 2 of the single-use plastic ban. India India is the world's second-largest sugar producer (Indian Sugar Mills Association, 2024), with abundant bagasse supply and a mature molded fibre engineering base. The Indian Paper Manufacturers Association (IPMA) documents deep capability in molded fibre forming, refining and stock preparation. Indian-built bagasse tableware machinery typically combines competitive pricing with English-language documentation and engineering support familiar to international buyers. Strengths: Raw material proximity, mature pulping engineering, BIS-compliant manufacturing, export experience, competitive cost. Trade-offs: Capacity with established manufacturers is often booked 4 to 6 months ahead, so plan timelines accordingly. China China has the largest installed base of bagasse tableware forming machines globally. Pricing on entry-level machines is the most aggressive in the market. Strengths: Short lead time on stock models, large supplier pool, low entry-level pricing. Trade-offs: Wide quality variance between suppliers. Many sellers on B2B platforms are traders, not manufacturers. Spare parts logistics into Africa, Middle East and parts of South America add significant lead time. Documentation, after-sales service and certification support quality vary widely. Factory ownership verification is essential. UAE and Middle East The UAE does not have a large in-country equipment manufacturing base for bagasse tableware. Equipment is sourced from India, China or Europe and shipped in. With the UAE single-use plastic ban Phase 2 effective 1 January 2026 covering cutlery, cups, plates and food containers, in-country demand for bagasse tableware machines installed locally is rising sharply. Indian and Chinese suppliers compete heavily for these projects. Southeast Asia (Vietnam, Indonesia, Malaysia) Smaller equipment manufacturing base. Most regional buyers in Indonesia and Vietnam source equipment from India or China. Strong local demand for finished bagasse tableware (driven by tourism and hospitality export markets), but limited equipment-side supplier depth. Why the bagasse tableware equipment market matters in 2026 The Indian biodegradable tableware market is projected to reach USD 1,935.8 million by 2030 at a 9.3% CAGR (Grand View Research), driven by India's 2022 single-use plastic ban and the UAE's Phase 2 ban effective 1 January 2026. The combined India biodegradable tableware and packaging products market is forecast to reach USD 3.23 billion by 2030. The Indian biodegradable tableware market is projected to reach USD 1,935.8 million by 2030 at a CAGR of 9.3% (Grand View Research), with plates and trays as the largest revenue segment and cutlery as the fastest-growing category. The combined India biodegradable tableware and packaging products market is forecast to reach USD 3.23 billion by 2030 (Grand View Research). The India biodegradable food service disposables sub-segment is forecast by IMARC Group to grow from USD 53.7 million in 2024 to USD 88.0 million by 2033. What is driving demand is regulation. India banned identified single-use plastic items effective 1 July 2022 (Press Information Bureau, Ministry of Environment notification 12 August 2021), covering plates, cups, cutlery, straws and food containers. The United Arab Emirates implemented Phase 1 of its single-use plastic ban on 1 January 2024 and Phase 2 (covering plastic cutlery, cups, lids, plates and food containers) on 1 January 2026 (UAE Ministry of Climate Change and Environment). Similar bans are in force or pending across the European Union, Indonesia, Vietnam and several U.S. states. For a factory starting production in 2026, the demand curve is no longer speculative. The implication is that your machine manufacturer choice affects whether you reach buyers (food service brands, retail chains, exporters) who require certifications and traceability that only properly engineered production lines can deliver. Common mistakes when buying a bagasse tableware machine Seven recurring mistakes show up across pre-sales evaluations: quote-shopping without spec alignment, skipping factory visits, ignoring spare parts logistics, underestimating mould lead times, trusting unverified compostable claims, treating training as an afterthought, and not asking about R&D pilot capability. Quote-shopping without specification alignment. Comparing a PFA-S1300 quote from one supplier to a generic "350 kg/day" quote from another is comparing different products. Force every quote to address the same specification sheet. Skipping the factory visit. A virtual tour is not a substitute. The first time you walk a manufacturer's shop floor, the conversation about quality changes permanently. Ignoring spare parts supply chain. A forming die is a wear part. If your manufacturer cannot deliver replacements to your location in under three weeks, your factory will have unplanned downtime in year one. Underestimating mould lead times. New SKU launches require new moulds. If your business plan assumes monthly SKU rotation but your manufacturer needs four months per mould, the plan does not work. Trusting "compostable" labels without certificates. Always ask for the actual ASTM D6400, EN 13432 or BPI certificate document, not a brochure claim. Verify the certificate against the issuing body's online registry. Treating training as an afterthought. A new operator team needs 2 to 4 weeks of supervised commissioning, not a 2-day workshop. Negotiate this into the contract before signing. Not asking about R&D pilot capability. Your bagasse will not be exactly the same as the reference customer's bagasse. If the manufacturer cannot run a pilot trial with your raw material, you are buying blind. Why Parason as your bagasse tableware machine manufacturer Parason has supplied molded fibre and paper machinery to 2,000+ installations across 75+ countries since 1976. For an equipment buyer evaluating bagasse tableware machinery, the credentials that matter are in-house manufacturing depth, full forming machine range, mould design and rapid prototyping, stock preparation expertise, operating customer references, tableware-specific product depth, an R&D lab and certification support. Complete in-house manufacturing. Specialised SS foundry, 25+ VMC machines for mould production, in-house heat treatment, and metallurgical lab. Full forming machine range. PFA, PRF, PREF, Robotic and Semi-Automatic options covering 350 kg/day to 100+ TPD capacity (Parason Molded Fiber catalog, Section 14). In-house mould design and rapid prototyping. 3D-printed prototypes, sampling trials, certification-grade product runs and production-scale mould development. Stock preparation expertise. Complete pulping, cleaning, screening, refining and approach flow systems built in-house, not outsourced. Operating customer plants for site visits. Examples: Skyang Products LLP (8 TPD bagasse tableware line, India); Satia Industries (7 TPD molded fibre line, India); Kibos Sugar & Allied (6 TPD molded fibre line, Kenya). Verifiable by visit or video call. Tableware-specific product depth. 27 documented tableware product configurations including plates, bowls, clamshells, meal trays and containers, with verified mould geometries. R&D Lab. Advanced molded fibre pilot plant with full stock preparation setup for real-condition mould testing. Certification support. Documented past customer certifications across ASTM, EN, BPI, FDA and BIS standards. Client appreciation (verified text quotes, with client permission): "Parason delivered our molded fibre line on schedule and supported us through the certification process. Their engineering team understood our SKU mix and adjusted the line accordingly."Kagathara Group / Goldleaf Pulp Tableware "What stood out was the depth of after-sales support during the first six months of operation. Issues that would normally have caused weeks of downtime were resolved within days."Greenko Industries / Nature Dine "We evaluated suppliers across India and China before choosing Parason. The deciding factor was their in-house mould manufacturing, which gave us confidence on new SKU rollout timelines."Carma Industries Ready to discuss your bagasse tableware machine requirements? The fastest way to evaluate a bagasse tableware machine manufacturer is the way we recommend evaluating every supplier: a structured conversation about your product mix and capacity, a process flow walkthrough, a reference customer introduction, and a site visit to our Aurangabad facility. Reach out and we will arrange all four within two weeks. More in molded fiber Biodegradable Tableware Making Machine: Types, Capacity & Production Line Sugarcane Bagasse Plate Making Machine & Raw Materials Paper Pulp Molding Machine: Complete System Molded Fiber Products: Category Overview ## Recycled Paper Mill Machinery URL: https://www.parason.com/blog/recycled-paper-mill-machinery Date: 2023-12-24 Category: stock-preparation What is Paper Recycling? Paper recycling involves collecting used papers and processing them into new paper products. Why Recycle? Traditional papermaking depends on trees, contributing to deforestation and environmental degradation. Given accelerating climate change, protecting ecosystems through recycling initiatives has become critical. Paper Recycle Machinery plays a vital role in recycling old papers and converting them into new ones. The Process of Recycling Recycled paper production utilizes specialized equipment that processes discarded papers into usable material. The process starts with the crushing of papers and soaking them into water. This mixture is termed as 'pulp'. The machinery comprises interconnected systems handling: Pulping Cleaning Separating Screening De-inking Thickening Dispersion Refining De-flaking Agitation Reject handling — including trommel screens for contaminant separation The major parts of the machinery are hot disperser, disc filter, refiner plates, and screen baskets. These components work sequentially to produce clean paper indistinguishable from virgin stock. Related Topics Understanding The Deinking Process in Paper Industry Trash to Treasure: Bio CNG Plant for Paper Mills in India The Comprehensive Guide to the Kraft Process in Paper Mill Need Recycled Paper Mill Machinery? Contact Parason for more information. See our full range of paper mill machinery from India. ## Pulping Machine URL: https://www.parason.com/blog/pulping-machine Date: 2023-12-24 Category: stock-preparation Pulping Machine for Quality Pulp Production Parason Pulping Machine is Based on Experience & Innovation Parason manufactures pulping machines for paper mills delivering complete chemical pulp mill which performs with world-renowned environmental excellence. The company offers comprehensive solutions for quality pulp production across the industry. Key Benefits Low energy consumption Minimized operating costs through efficient equipment Innovative designs for highest efficiency and reliability Simple operation and easy maintenance What is a Pulping Machine? A pulping machine is industrial equipment used to produce pulp in paper manufacturing. The machine creates a soupy mixture of fiber and water that separates cellulose fiber from raw material. Cellulose fiber is the main constituent of plant material, which can also be obtained from recycled paper. Quality Production from Recycled Materials Parason machines efficiently process recycled fiber to produce quality pulp. The technology handles contaminants like dust, ink, and plastic materials that recycled material contains. This approach supports environmental sustainability by reducing tree harvesting while maintaining paper quality. The machinery consumes less energy during production and delivers results in less time. These innovations help manufacturers reduce operational load while maintaining product standards. Related Resources Understanding The Deinking Process Bio CNG Plant for Paper Mills Kraft Process Guide Looking for Pulping Machines? Contact Parason today. ## Pulping Equipment URL: https://www.parason.com/blog/pulping-equipment Date: 2023-12-24 Category: stock-preparation Buy Affordable Pulping Equipment Offered by Parason Pulp serves as a fundamental component in paper manufacturing, derived from cellulose fibers sourced from wood, fiber crops, waste paper, or rags. Parason offers complete pulping equipment for every mill requirement. This material strengthens various paper products. While wood historically supplied pulp, modern sustainable practices increasingly rely on waste fiber sources including recycled paper, cardboard, cloth, and cotton. Recycling of paper waste is the easiest and cheapest way to manufacture paper according to sustainable practices guidance. Get Quality Pulping Equipment Quality pulping machinery preserves fiber integrity through the recycling process. Cellulose fiber can be reused/recycled to any extent, maintaining its inherent characteristics of tensile strength and suppleness. These fibers bond chemically and physically, enabling quality paper production. Parason manufactures pulp-making equipment designed to process recycled fiber with minimal loss. The machinery removes contaminants—including dust, ink, and plastic materials—common in waste paper sources. This purification process operates efficiently with reduced energy consumption. The company addresses environmental concerns by enabling paper production from waste fiber rather than virgin forest resources, supporting sustainability goals. Need Pulping Equipment? Contact Parason for more information. ## Paper Recycling Machine: The Complete Recycled-Fibre Line for Paper Mills URL: https://www.parason.com/blog/recycle-paper-pulp-making-machine Date: 2023-12-24 Category: stock-preparation ☰ Table of Contents (11 sections)1 What Is a Paper Recycling Machine?2 What the Line Includes (Machine by Machine)3 Recovered Paper Grades and the Machine Each Needs4 What You Can Make from Recycled PaperShow all 11 sections ▼5 Capacity and Plant Sizing6 Brown vs White Recycling Lines7 What a Paper Recycling Plant Costs8 How to Choose a Manufacturer9 Small Machine vs Industrial Line10 Why Parason11 Get a Configuration and Quote A paper recycling machine is the line of equipment that turns recovered paper back into clean pulp ready to form new paper or board. In commercial production it is not one machine but a connected system: a pulper that breaks the recovered paper into slurry, detrashing and cleaning equipment that strips out contaminants, screens that sort the fibre, and thickening or deinking stages that prepare the stock for the paper machine. This guide explains what a paper recycling machine line includes, which recovered paper grades each configuration handles, what you can produce from recycled fibre, and how to size and source a line for a working mill. Parason is a global pulp and paper machinery manufacturer that has supplied pulping, cleaning, screening, and complete recycled-fibre lines as turnkey installations to paper mills across 75+ countries since 1976. Every machine specification below comes from the Parason equipment catalog with verified model numbers and capacities. In short: a "paper recycling machine" is a connected line (pulper, detrashing, cleaning, screening, and thickening, plus deinking for white grades), not a single unit. Brown lines turn OCC and mixed waste into testliner and board with no deinking; white lines add deinking to make printing paper, newsprint, and tissue. Parason recycling lines scale from 8 TPD (HICON HM-3) to 1,030 TPD (SharpEdge Drum PDP-100), and most Indian mills run in the 30 to 200 TPD band. Configuring a recycled-fibre line?50+ years, 75+ countries. Tell Parason's engineers your grade, product, and TPD, and we'll spec a line for your mill. Talk to Our Engineers → What Is a Paper Recycling Machine? A paper recycling machine is the equipment line that converts recovered paper into reusable fibre. The recovered paper enters as baled waste, and the line returns it to a clean fibre suspension that the paper machine can form into testliner, kraft liner, duplex board, newsprint, or tissue. The main thing to get straight before you buy: a "paper recycling machine" almost always means the full recycling line, not a single standalone unit. A buyer who orders only a pulper ends up sourcing cleaning, screening, and stock preparation from several vendors and stitching them together on site. A line bought as one engineered system arrives sized to the same throughput, with matched consistencies between stages and single-source responsibility for performance. The grade of recovered paper you intend to run, and the paper you intend to make from it, decide how that line is configured. What a Paper Recycling Machine Line Includes (Machine by Machine) A complete paper recycling machine line is built from six functional blocks. The recovered paper passes through them in sequence, getting cleaner at each stage. The table below maps each block to the Parason equipment that performs it. Paper recycling machine line: six-stage process flowBaled recovered paper passes through pulping, detrashing, cleaning, screening, optional deinking for white grades, and thickening before reaching the paper machine.BALED RECOVERED PAPER → PAPER MACHINE1PulpingDefibre in water2DetrashingWire, rope, plastics3CleaningSand, staples, glass4ScreeningShives, bundles5DeinkingWhite grades only6ThickeningStock to machine StageWhat it doesParason equipment PulpingBreaks recovered paper into a fibre slurry in waterHICON HM Series (8 to 220 TPD), SharpEdge Drum PDP Series (150 to 1030 TPD), Low-Consistency D-Type, LCV virgin pulpers DetrashingRemoves wire, rope, plastics and heavy junk from the pulperRagger (PRG-250/450/700), Trommel Screen (TSR/ITR series), Under Pulper detrashing Coarse + HD cleaningSpins out sand, staples, stones, glassHigh-density cleaners, coarse screens (VSM series) ScreeningSorts good fibre from shives and bundlesCombo Screen (PCS), Fine Screen (VSL), Reject Screen (VSLW), Inflow/Upflow pressure screens Deinking / dispersion (white grades)Removes ink and disperses residual specksDeinking flotation cell, dispersion system Thickening + approach flowRaises consistency and feeds the paper machineDisc thickeners and deckers, stock chests, approach flow The hydrapulper is where the recovered paper first becomes pulp, and the choice of pulper type drives the rest of the line. Downstream, high-density cleaners spin out sand and staples, pressure screens sort good fibre from shives and bundles, and the stock preparation stages raise consistency before the paper machine. Because pulper selection is a decision in its own right, we cover the individual pulper families, their operating consistencies, and model-by-model capacities in the companion waste paper pulp making machine guide. For the full Parason range across every input stream, the pulping equipment hub is the authoritative reference. Parason coarse & fine screening system sorting recovered fibre in a recycling line Recovered Paper Grades and the Machine Each Needs The recovered paper grade you feed decides how a paper recycling machine is configured. A clean OCC stream needs far less cleaning than mixed office waste, and beverage cartons need a dedicated pulper that other grades do not. Get that match right and the mill runs at rated capacity; get it wrong and you fight contamination every shift. Recovered paper gradeTypical end productLine emphasis OCC (old corrugated containers)Testliner, fluting, kraft linerHeavy-duty detrashing and HD cleaning; D-Type or HICON pulper Mixed wasteDuplex board, grey boardMulti-stage cleaning and screening for variable contamination ONP / OMG (old newsprint and magazines)Newsprint, improved newsprintDeinking flotation and dispersion to lift brightness White ledger / office wasteWriting-printing paper, tissueFull deinking line, fine screening, low-consistency cleaning Cup stock / beverage cartonsBoard, moulded fibreDedicated cup stock / Tetra Pak pulper, wet-strength handling Brown-grade recycling (OCC and mixed waste into board and liner) runs without a deinking line and is the most common recycled-fibre installation. White-grade recycling (office waste and newsprint into printing paper or tissue) adds deinking and dispersion, which raises both the capital cost and the cleaning standard. Deciding brown or white at the start prevents the most expensive recycling-line mistake, which is buying a line that cannot reach the brightness the end product demands. What You Can Make from Recycled Paper A recycled-fibre line feeds the same paper and board machines that virgin pulp does, so the output range is wide. Recovered fibre is the largest single fibre source for the Indian paper industry, supplying the majority of total output (IPMA, 2024-25). Globally too, recovered paper is one of the largest fibre inputs to papermaking, with supply and trade tracked across producing regions in FAO forestry statistics (FAO). Most of that recovered fibre goes into the products below. Testliner and fluting medium from OCC, for corrugated box plants Kraft liner and recycled kraft for packaging Duplex and grey board from mixed waste, for cartons and packaging Newsprint and improved newsprint from deinked ONP Writing-printing paper from deinked white office waste Tissue from selected deinked grades Moulded fibre for trays and tableware, from cleaned recycled stock The product you choose decides the refining and the cleaning standard, not just the pulper. A testliner mill can tolerate a shorter cleaning cascade than a tissue mill, because the end product hides minor specks that tissue would show. Paper Recycling Machine Capacity and Plant Sizing Paper recycling machine capacity is set by three things: the paper machine it feeds, the recovered paper supply available locally, and the product mix. Waste paper recycling plant machinery is specified as a connected line rather than a single unit, and the pulper at the head of the line is sized first. Parason recycling lines scale from pilot capacity to mega-scale. Pilot and small commercial (8 to 30 TPD): HICON HM-3 (8 to 15 TPD, 90 kW) to HM-5 (15 to 30 TPD, 132 kW) pulper with basic detrashing, HD cleaning, and a simple approach flow. Suited to small recycled-board or kraft converters and regional packaging mills. Medium commercial (30 to 100 TPD): HICON HM-8 to HM-12 (30 to 65 TPD) or a D-Type pulper, with multi-stage cleaning, pressure screening, and refining. Suited to established recycled-board and kraft liner mills. Large industrial (100 to 330 TPD): SharpEdge Drum PDP-15 (150 to 170 TPD, 132 kW) to PDP-30 (300 to 330 TPD, 250 kW) with a full cleaning cascade and multiple screening stages. Mega-scale (330 to 1000+ TPD): PDP-45 through PDP-100 (450 to 1030 TPD), often with parallel lines dedicated to separate recovered paper grades. Parason SharpEdge Drum Pulper — continuous defibring of recovered paper for large recycling lines India produced around 23 million tonnes of paper and paperboard in FY 2024-25 across roughly 850 mills (IPMA, 2024-25; IBEF). Most recycled-fibre lines in India sit in the 30 to 200 TPD band, which is where the HICON and Drum pulper configurations above are the typical fit. Mills serving export packaging markets increasingly specify the larger PDP lines. With or Without Deinking: Brown vs White Recycling Lines The deinking decision splits paper recycling machines into two classes. A brown line takes OCC and mixed waste and makes packaging grades without removing ink, because testliner and board do not need brightness. A white line adds a deinking flotation cell and a dispersion stage to lift ink and residual specks out of office waste or newsprint, so the fibre can become printing paper or tissue. FactorBrown lineWhite line Recovered paper gradeOCC, mixed wasteWhite office ledger, ONP / OMG Typical end productTestliner, fluting, board, kraft linerNewsprint, writing-printing paper, tissue Deinking stageNot requiredRequired (flotation + dispersion) Brightness targetLow (ink stays in)High Relative capital costLowerHigher Water and sludge handlingSimplerMore (sludge management) Deinking adds capital cost, water handling, and sludge management, so it is specified only when the end product needs it. For mills moving from packaging into higher-value printing or tissue grades, the deinking and dispersion stage is the part of the recycling line that makes the difference. Our deinking process guide covers the chemistry and the equipment in detail. Parason deinking & disperser system improving recycled pulp quality for white grades What a Paper Recycling Plant Costs The cost of a paper recycling machine line depends on capacity, the recovered paper grade, and whether deinking is required. Independent plant-cost estimates put a complete recycled paper line in the range of USD 15 to 50 million for a 50 TPD facility, with smaller micro-scale lines from around USD 1 to 2 million (IMARC, 2026). For an operating recycled paper mill, recovered paper is the largest running cost at roughly 50 to 60 percent of operating expense, with utilities adding another 20 to 30 percent (IMARC, 2026). Parason specifies paper recycling plant machinery as one engineered line, not a priced standard package, because a brown OCC line and a white deinking line at the same throughput carry very different equipment counts. Two mills both rated at 50 TPD can differ widely in cost depending on the grade they run and the brightness the recycled paper mill needs to reach. So the sensible way to cost a line is to settle the recovered paper grade, the target product, and the capacity first, then size the machinery around them. That is how Parason quotes. Costing a 50 TPD or larger line?Brown OCC and white deinking lines differ a lot at the same throughput, so get a quote scoped to your grade and product Request a Quote → How to Choose a Paper Recycling Machine Manufacturer Choosing a paper recycling machine manufacturer is a line-engineering decision, not a single-machine purchase. A few checks separate a supplier who delivers a working line from one who ships boxes. Single-source line responsibility: one supplier engineering pulping, cleaning, screening, and approach flow to the same throughput, so consistencies match between stages. Grade-specific configuration: the manufacturer should ask what recovered paper grade you run and what you intend to make, then configure the line to that, not sell a standard package. Proven installations at your capacity: references for lines in your TPD band and your product class, ideally in comparable markets. Spares and service reach: local or regional service for refiner fillings, screen baskets, and cleaner wear parts, since a recycling line runs continuously. Catalog-verified specs: model numbers, capacities, and power ratings on paper before commitment, not estimates. Parason supplies complete recycled-fibre lines as a single engineered system, with installations across 75+ countries and in-house manufacturing of pulpers, cleaners, screens, refiners, and the wear parts that keep them running. Small Paper Recycling Machine vs an Industrial Line A small paper recycling machine and an industrial recycling line are different things, and the gap matters before you budget. Bench-scale or sub-tonne units sold as "small paper recycling machines" suit laboratories, training, or craft production, and they do not scale to mill output. A commercial recycled-fibre line starts in the range of 8 to 15 TPD with a HICON HM-3 pulper and grows from there. For a mill, the right question is not "how small can the machine be" but "what is the smallest line that runs my grade at the quality my product needs." Below roughly 8 TPD the economics of a full cleaning and screening cascade rarely work, which is why Parason commercial lines start at that point. Why Parason for Your Paper Recycling Machine Parason has engineered pulp and paper machinery since 1976 and supplies complete recycled-fibre lines to mills in 75+ countries, with 2,000+ installations worldwide. The recycling line is built from in-house pulpers, high-density cleaners, pressure screens, refiners, and thickeners, which means one manufacturer is responsible for how the stages work together rather than several vendors each responsible for one box. For mills that run continuously, Parason also manufactures the refiner fillings and screen baskets that wear, so the line stays at rated capacity over its life. Get a Paper Recycling Machine Configuration and Quote To get a paper recycling machine line specified for your mill, share three things: the recovered paper grade you run, the product you want to make, and the capacity you need. Parason engineers will configure the line, match the pulper and cleaning stages, and return a quote against those requirements. Request a quote or line configuration: contact the Parason team with your grade, product, and TPD. Browse the equipment: see the full pulping equipment range that forms the line. Buying for a specific output: tell us the end product (testliner, board, newsprint, tissue) and we configure for it. Every line is built in-house and has been since 1976, with 2,000+ installations now running across 75+ countries. More in Pulping & Recycled Fibre Waste Paper Pulp Making Machine: Pulper & Line Guide Stock Preparation Machine: Complete Guide Deinking Process in the Paper Industry Pressure Screens in the Paper Industry Pulping Equipment: Category Overview ## Pulp Thickener Machine URL: https://www.parason.com/blog/pulp-thickener-machine Date: 2023-12-24 Category: stock-preparation Pulp Thickener is Used to Separate Liquid and Solid Materials in the Pulp It is built mainly with stainless steel and iron and works on the principle of gravity sedimentation. Parason manufactures a complete range of thickening equipment for paper mills. Thickeners are cylindrical tanks in which the pulp is fed through the inlet. The solid present in the stock is settled at the bottom, whereas the liquid flows out through the outlet. Thickening is necessary for increasing stock compatibility as required for further processing. It is done for decreasing the storage volumes and for solid-liquid separation. The stock consistency is increased from 5 to 30% with the dewatering process, to prepare for the next process stage and for complete water and solid separation. Folded Thickener Paper mills can be completely integrated or non-integrated. Integrated mills include a pulp mill and a paper mill on the same location. Modern paper mills use power, water, and pulp in large amounts. The processes are carried out efficiently with controlled technology to produce sheets of paper. Disc Thickener Parason Disc Thickener works as a gravity filter and does not require any barometric legs for creating a vacuum. It can be installed at a lower elevation. Stock enters into the inlet chamber and directed in between two mesh-covered discs. The level difference between feeding and filtrate chambers provides the necessary hydraulic pressure difference for water/solid separation. Water is drained out through the mesh. The rotation of the disc has a dual-action. First, the thickened stock is conveyed into the discharge chamber. Secondly, it creates a rolling effect of the stock lump on the disc surface, producing a clearing action. The mesh of the discs is cleaned by spray nozzle pipes. It can be used as a thickener for recycling fibers, chemical and mechanical pulp, and effluent sludge. Parason Disc Filter Parason Disc Filter comes with a compact design that provides maximum filtration surface area for given floor space. The design is clean and eliminates pockets and shelves where slime and stock could accumulate. It has a balanced water removal system through which the water flows from individual disks through an internal manifold design core to maximum hydraulic capacity. The inlet box design provides uniform distribution of stock throughout the vat. Parason Disc Filter is beneficial for fiber recovery and thickening of pulp. It improves filtration efficiency, product quality, and recovers fine solids. It reduces freshwater consumption and saves heat energy by closing water circuits. You can choose the best fit thickener for your paper industry according to the manufacturing audit. Looking for Best Pulp Thickener Machine? Contact Parason for this must-have Pulp Thickener for your Paper Making Machine. ## Pulp Screening Machine and Equipment URL: https://www.parason.com/blog/pulp-screening-machine-equipment Date: 2023-12-24 Category: stock-preparation Overview After the cleaning operation, there are still some impurities and contaminants left in the mixture which make it inconsistent. The screening process removes foreign materials such as dirt, brick pieces, and cement to improve pulp quality. The workhorse of this stage is the pressure screen. Parason manufactures a complete range of pulp screening equipment for these operations. Screening focuses on several key parameters: production capacity, operating capacity, working efficiency, power consumption, and fiber loss. Two Main Screening Categories Coarse Screening This initial stage removes heavier particles including fibers, knots, shives, dirt, and sand—which comprise approximately 2-3% of the total mixture. The accepted stock then proceeds to fine screening. Equipment options include: Turbo Separator - Features a disc screen designed for high trash and flake content with separate removal of heavy and light rejects Medium Consistency Screen - Uses specially designed rotors with hole and slot configurations for effective contaminant separation Horizontal Pressure Screen - Avoids string formation while providing easy access to components Reject Screen - Fully automatic system for waste paper and broke screening with minimal fiber loss Reject Sorter - Final coarse screening stage with hardened sweeping blades for fiber bundle disaggregation Slotted Vibrating Screen - Open design system for chemical pulp, groundwood, and waste paper processing Fine Screening This secondary stage removes fibers that are not sufficiently coarse, further refining pulp quality. Primary equipment: Low Consistency Screen - Delivers improved screening efficiency with lower power consumption Reject Screen - PLC/timer-controlled washing cycle minimizing fiber loss in discharge Need Pulp Screening Equipment? Contact Parason today. ## Paper Recycling Machine URL: https://www.parason.com/blog/paper-recycling-machine-2 Date: 2023-12-24 Category: stock-preparation Are You Looking for High-Performance Paper Recycling Machine for Your Mill? Parason Machinery is the world's leading manufacturer and supplier of Paper Recycling Machines and Equipment. Parason paper recycle machines and equipment are built with advanced technology in our in-house research and development center. What are the Key Properties of Parason Paper Recycling Machine? Low energy consumption High performance High efficiency Good end-product quality Flexibility operations Adjustable speed Affordable cost Low maintenance Why Should You Choose Parason Paper Recycling Machine for Your Paper Mill? The process of recycling paper and paper products for producing new paper allows you to boost the production of your paper mill with improved quality and increased revenue. This helps your paper mill to simply grow better. Not only that, but it also helps you to generate more sales and clients that are focused on getting recycled paper. Our recycling machines are developed to manufacture pulp from raw material obtained from old and waste paper and other materials like textiles, fibers, bagasse, etc. Parason manufactures paper, textile, cardboard, paper-board recycling machines that yield soft and smooth pulp more easily and at a lower cost to produce high quality and high texture paper from recycled material. How Can Parason Paper Recycling Machine Benefit Your Mill? In earlier days, wood fiber was the primary source of manufacturing paper. The fiber obtained from the tree wood provides the paper with great strength properties. This has developed concern towards environmental protection and thus, motivated us to manufacture machines that would recycle old and used paper products to produce new paper. This way, we enable waste paper conversion into a useful product. Parason Recycling Machines are based on innovative design that would yield a superior quality output with less input. Our pulp and paper recycle machines and equipment have all the properties that are required to develop the best quality paper. What Makes Us a Trustworthy Partner for Your Paper Mill? Parason manufactures, supplies, and exports paper pulp machines across the world for more than 43 years now and has set goals for manufacturing more machines that are helpful in the conservation of nature and environment. We are capable of supplying complete pulp and paper machine solutions to paper mills with manufacturing capacity up to 1500 TPD. We also manufacture spare parts of the paper recycling machines to reduce the load on the machine and also decrease the energy consumption of the machine. Related Articles Understanding The Deinking Process in Paper Industry Trash to Treasure: Bio CNG Plant for Paper Mills in India The Comprehensive Guide to the Kraft Process in Paper Mill Have More Questions About the Paper Recycling Machine? Send us a message or call us at +91 (0) 240-2339234/35/36/37 ## Pulp Paper Machinery URL: https://www.parason.com/blog/pulp-paper-machinery Date: 2023-12-24 Category: stock-preparation Produce High Quality Papers by Using Our Pulp Paper Machinery Parason supplies pulp and papermaking machines to mills globally. The company manufactures equipment capable of producing both new and recycled paper products with superior quality standards. The machines manufactured at Parason have the capability of producing new as well as recycled products, with designs that are strong and reliable for all mill types across varying production capacities. Pulp Paper Making Process The pulp production involves cellulose fiber material, primarily from wood, though bamboo, cotton, linen, and rags also serve as sources. The basic process includes: Crushing wood fiber into pieces Mixing with water Adding chemicals to remove unwanted elements (pins, sticks, garbage) Cooking the mixture to dissolve hard-to-crush materials Processing both softwood and hardwood fibers Parason designs machines for recycled paper production as well, extracting material from old paper, fibers, cotton, and rags. Energy Efficiency Parason manufactures Pulp Paper Machinery that is completely energy efficient, with machines designed to intake less energy and manufacture more products while remaining affordable and covered by warranty. Do You Need Pulp Paper Machinery? For high-quality product manufacturing inquiries, contact us or call +91 (0) 240-66444 44. ## Pulp Mill Equipment URL: https://www.parason.com/blog/pulp-mill-equipment Date: 2023-12-24 Category: stock-preparation Buy Pulp Mill Equipment At Affordable Rates A pulp mill is a mechanical facility for the formation of pulp. Pulp mill uses wood, wood products, tree wood, etc. and converts it into fibers that are used in the paper manufacturing process. The pulp is manufactured using mechanical and chemical processes. The finished product is then bleached or non-bleached according to customer requirements. The main equipment used in the pulp mill is the high consistency pulper system. This pulper does excellent de-fiberizing, easy separation of fibers, and contaminants like plastics, adhesives, hot melts, etc. Types Of Pulp Mill Equipment Dilution Pulper - Performs the function of separating foreign particles and dilutes for high consistency stock transfer Off-center Pulper - The eccentric location of the pulper rotor performs continuous operations with a consistency of 4-6% D-type Pulper - Works with high capacity and reduced power input, mainly used to remove plastics Fibre Saver - Removes uncut contaminants from low consistency pulper with negligible fiber loss Ragger - Used for removal of spinning contaminants such as wires, rags, strings, plastics Rope Cutter - Integral part of the Ragger system for cutting ragger rope string at regular intervals Wet Strength Pulverizer - Pulverizes sack kraft, insulation paper, beer boxes, security paper Trommel Screen - Lessens the load on fiber saver with heavy-duty perforated drum. Learn more about the trommel screen working principle and advantages Dehydrating Screw Conveyor - Separates contaminants and water from pulper reject discharge Get all types of Pulp Mill Equipment at affordable prices. Contact Parason for more information. ## Writing Paper Machine URL: https://www.parason.com/blog/writing-paper-machine Date: 2023-12-24 Category: paper-machine Boost Your Production with Our Writing Paper Pulp Making Machine Writing paper can be manufactured in different varieties for different purposes in daily life. The paper quality and paper making process differ according to its usage and consumption rate. Parason manufactures writing paper and pulp making machines designed by technical experts under well-researched technologies. These machines are designed by highly experienced professionals and are capable of giving better quality efficiency to the end products. Our paper pulp making machines give excellent results in the quality and durability of the product for any type of paper product. They are manufactured for high capacity production per day with consideration of less time and energy requirements. High Production Writing Paper Machine Our machines are made for manufacturing pulp by recycling old and used paper products. The machine is made of stainless steel and has long durability. The machine spare parts can be removed and washed to maintain quality and performance. Writing paper manufacturing requires excellent fiber to fiber friction for effectively maintaining the fiber length. Recycled paper fibers contain contaminants that can damage the machine as well as the paper quality. The pulper removes the contaminants from the mixture efficiently. A variety of writing papers are available with smooth, rough, glossy, plain surfaces. Parason writing paper machines, built on advanced paper machine technology, come with several functional settings that can be adjusted as per your paper quality requirements. Contact Parason for more information about writing paper machines. ## Pulp Mill Spare Parts URL: https://www.parason.com/blog/pulp-mill-spare-parts Date: 2023-12-24 Category: stock-preparation What are Pulp Mill Spare Parts? A pulp mill spare part is a replacement component that can be swapped out when machine parts fail. In paper production, when a machine part malfunctions, spare parts allow operations to continue without costly downtime. Why does your pulp and paper mill need spare parts? Spare parts serve as critical backups during equipment failures. Parason manufactures high-quality replacement parts constructed from stainless steel, ensuring durability and longevity. Key advantages include: Long-lasting, reliable performance Flexible compatibility across machine types Quick installation reducing downtime Easy maintenance and replacement How can Parason pulp mill spare parts benefit your paper mill? Parason specializes in widely-demanded products including refiner plates, fillings, and screen baskets. Additional spare parts manufactured include: Rotors Gearboxes Shaft sleeves Screws Agitator blades Screen plates Rotating assemblies The company recommends monitoring machinery performance metrics including speed, agility, downtime risk, and production rates to determine when replacement parts are needed. Contact Parason for more information about pulp mill spare parts. ## Tricone Fillings URL: https://www.parason.com/blog/tricone-fillings Date: 2023-12-24 Category: refiner-technology Tricone Fillings to Produce Quality of Pulp Tricone Fillings is the solution for producing excellent pulp quality at a reasonable price. This simple and sturdy construction with proven design provides the highest reliability. Easy access to the refiner for changing the plates provides the shortest downtime and lowest maintenance costs. Lots of different plate patterns are available to adjust the refining process according to pulp requirements. Pulp is the basic component of making paper. The pulp is a mixture of strong fiber and water. The pulp making process is easy and consumes less time with the help of machines. Parason Tricone Fillings To Improve Fiber Quality Parason machines mainly manufacture pulp machinery that yields pulp only from recycled material. Recycled material like office paper, cardboard, waste fiber is used to make pulp in Parason machinery. There are varieties of fiber which can be easily made into pulp by the help of Parason machines. Uniform wear ensures the long life of the machine. Depending upon the fiber, Parason machines and spare parts are designed. Parason machines manufacture the fillings which can ensure efficient refining with lower energy consumption. Parason fulfills the demand of the paper industry, irrespective of size and model with custom design. Contact Parason for Tricone Fillings inquiries. ## Waste Paper Pulp Making Machine: Pulper, Stock Prep & Recycling Line Guide URL: https://www.parason.com/blog/waste-paper-pulp-making-machine Date: 2023-12-24 Category: stock-preparation ☰ Table of Contents (11 sections)1 What Is a Waste Paper Pulp Making Machine?2 The 4-Stage Pulping Process3 Pulper Types: D-Type, HICON, Drum, Cup Stock4 Capacity Decisions: 10 TPD to 300+ TPDShow all 11 sections ▼5 Stock Preparation After the Pulper6 Why Waste Paper Recycling Is Strategic in 20267 How to Choose a Pulping Machine Manufacturer8 Common Mistakes When Buying a Pulping Line9 Why Parason for Waste Paper Pulping10 FAQs11 Talk to Our Engineering Team A waste paper pulp making machine breaks recovered paper back into a fibre slurry that can be re-formed into new paper or board. In commercial production this means the pulper plus the stock preparation line that cleans, screens, and refines the resulting pulp before it reaches the paper machine. This guide covers what the machine does, the pulper types used for different waste paper grades, capacity decisions from pilot to industrial scale, stock preparation equipment after the pulper, and how to evaluate a paper pulping machine manufacturer before signing. Parason has supplied pulping equipment and complete recycled-fibre lines to paper mills across 75+ countries since 1976. All machine specifications below come from the Parason Pulping Equipment catalog with verified model numbers and capacities. Sourcing a waste paper pulping line?50+ years | 75+ countries — Talk to Parason's engineers about HICON, D-Type, Drum & Cup Stock pulpers for your TPD target Talk to Our Engineers → What Is a Waste Paper Pulp Making Machine? A waste paper pulp making machine is the pulper that mechanically and hydraulically defibres recovered paper into a slurry suitable for new paper production. The pulper sits at the front of the recycled-fibre line. What follows the pulper is a chain of equipment that cleans contaminants out of the slurry, sorts fibres by length and quality, and prepares the stock for the paper machine. In production a “waste paper pulp making machine” almost always means the complete pulping and stock preparation line, not just one piece of equipment. A typical line includes: Bale breaker (opens compressed bales of waste paper) Pulper (defibres waste paper in water) Ragger, rope cutter, and grapple (remove ropes, wire, plastics from the pulper) Trommel screen or junk separator (coarse contaminant removal) High-density cleaner (removes sand, stones, paper clips, staples) Pressure screens (fine fibre screening) Medium-consistency and low-consistency cleaners (further contaminant removal) Refiner (controls fibre length and bonding) Approach flow system (final stock preparation before the paper machine) A quote that covers only the pulper will leave your mill stitching together cleaning, screening, and stock prep from multiple vendors. Single-source line responsibility is one of the sourcing criteria covered in the evaluation section below. How Waste Paper Becomes Pulp: The 4-Stage Process Converting waste paper into usable pulp happens in four physical stages. Each stage requires the right equipment sized to the mill’s capacity and the waste paper grade being processed. Waste paper pulping 4-stage process flowFrom bale breaking through pulping, cleaning and screening, refining and approach flow.1Bale BreakingOpen compressed bales2PulpingDefibring in water3Cleaning &ScreeningRemove contaminants4Refining &ApproachStock to headbox Stage 1: Bale Breaking and Feeding Waste paper arrives at the mill in compressed bales. A bale breaker opens and loosens the bales, feeding loose paper into the pulper. Without proper bale breaking the pulper sees uneven loads, leading to fibre clumps and incomplete defibring. Parason Bale Breaker — dispersing tightly bundled bales for recycled-fibre pulping Stage 2: Pulping (Defibring) The pulper mixes loose waste paper with water in a tub fitted with a rotor. Mechanical action plus water absorption breaks the paper down into individual fibres. The output consistency varies by pulper type: low-consistency D-Type pulpers operate at 4 to 5 percent, drum pulpers at 15 to 18 percent, high-consistency HICON pulpers at 15 to 16 percent. Parason Hi-Con Pulper & System — live demonstration While the pulper runs, auxiliary equipment removes the things that should not be in your pulp: a ragger pulls out wires, ropes, and packing strap, a rope cutter trims them down, and a grapple extracts heavy contaminants from the pulper bottom. Stage 3: Coarse and Fine Cleaning The pulp slurry leaves the pulper carrying contaminants that must be removed before refining and forming. A trommel or junk separator catches large debris first. High-density cleaners then spin the slurry centrifugally to remove sand, stones, paper clips, staples, and broken glass. Pressure screens follow, separating acceptable fibre from shives, fibre bundles, and oversize particles. For higher-grade output (writing-printing paper, tissue, packaging boards) the line also includes medium-consistency centricleaners, low-consistency cleaners, and fine screens. The cleaner cascade is sized to the contamination level of the waste paper grade. Stage 4: Refining and Approach Flow The cleaned pulp passes through a refiner, which controls fibre length and bonding strength. Refining is matched to the end product: a kraft liner needs different refining than a tissue base. After refining, the approach flow system tightens consistency in a stock chest and delivers prepared stock to the headbox of the paper machine. For a complete walkthrough of stock preparation equipment from chest to headbox, see our stock preparation machine guide. Pulper Types for Waste Paper: D-Type, HICON, Drum, Cup Stock The pulper type determines the operating consistency, the energy consumption, and the suitable waste paper grade. Picking the wrong pulper for your feedstock is the most common single mistake in recycled-fibre line specification. The families below cover most commercial applications. Pulper TypeConsistencyBest ForParason Series & Capacity Low-Consistency D-Type Pulper4 to5%OCC, mixed waste, packaging board millsD-Type series for OCC and mixed waste (Parason Pulping catalog) High-Consistency HICON Pulper15 to16%Mixed waste, OCC, premium board grades, energy efficiencyHM Series, 14 models. HM-3: 8 to 15 TPD / 90 kW. HM-5: 15 to 30 TPD / 125 kW (Parason Pulping catalog) SharpEdge Drum Pulper15 to18%Continuous high-volume pulping with gentle fibre treatment; preserves fibre length for premium gradesPDP Series. PDP-15: 150 to 170 TPD / 132 kW. PDP-30: 300 to 330 TPD / 250 kW (Parason Pulping catalog) Cup Stock / Tetra Pak Pulper12 to15%Contaminated waste, cup stock, multilayer cartons, beverage cartonsCSTP Series. CSTP-36: 45 to 65 TPD / 315 kW. CSTP-54: 70 to 90 TPD / 500 kW (Parason Pulping catalog) Low-Consistency Virgin Pulper4 to5%White-grade pulp/paper mills, dry broke, market pulpLCV Series. LCV-10: 50 to 60 TPD / 75 kW. LCV-12: 60 to 75 TPD / 75 kW (Parason Pulping catalog) How to read the table: D-Type and HICON cover most paper-mill recycled-fibre needs. D-Type is simpler operationally. HICON is more energy-efficient on a per-tonne basis. Drum pulpers are the choice when fibre length matters (tissue, premium printing grades) and the mill is running continuous high-volume production. Cup stock pulpers are specialised. If your feedstock includes coated paper cups, milk cartons, or multilayer beverage packaging, you need this pulper type or you will deal with constant contamination problems. Parason SharpEdge Drum Pulper — continuous high-volume pulping with gentle fibre treatment This guide focuses on waste paper pulping specifically. For the complete Parason pulping product range covering all input streams (waste paper, virgin pulp, agro residues, chemical pulping), see our pulping equipment category page. Capacity Decisions: From 10 TPD Pilot to 300+ TPD Industrial The right waste paper pulp making machine capacity depends on three factors: the paper machine downstream, the waste paper supply available locally, and the product mix you intend to produce. A 30 TPD recycled-board mill needs different pulping than a 200 TPD kraft liner mill, even if both are processing OCC. Capacity decisions for a recycled-fibre line: Pilot / small commercial (8 to 30 TPD): Single HICON HM-3 to HM-5 pulper, basic cleaning, simple approach flow. Suitable for small recycled-board or kraft converters, regional packaging mills, or pilot capacity for a brand expanding from importing to manufacturing. Medium commercial (30 to 100 TPD): Single HICON HM Series larger model, or D-Type Pulper, with multi-stage cleaning, pressure screening, and refiner. Suitable for established recycled-board mills, kraft liner producers, or regional integrated mills. Large industrial (100 to 300 TPD): Drum pulper (PDP-15 to PDP-30) with full cleaning cascade, multiple refining stages, and full approach flow. Suitable for large recycled-fibre lines feeding board machines or kraft mills. Mega-scale (300+ TPD): Multiple pulping lines in parallel, often with dedicated lines per waste paper grade. The Indian recycled paper segment is significant in size. India produced around 23 million tonnes of paper and paperboard in FY 2024-25 across 850+ mills (IPMA 2026), with consumption projected to reach 30 million tonnes by FY 2026-27 at 6 to 7 percent annual growth. Recovered fibre supplies around 57 percent of that output (IPMA 2026), with the balance covered by virgin pulp and waste paper imports. Most recycled-board and kraft mills in India sit in the 30 to 200 TPD capacity band, where the HICON, D-Type, and Drum pulper choices covered above are the typical fit. Sizing a waste paper pulping line?50+ years | 75+ countries — Talk to our engineers about the right pulper for your capacity and feedstock Get a Quote → Stock Preparation After the Pulper: Cleaning, Screening, Refining A pulper alone does not produce mill-ready stock. After the pulper, the cleaning and screening cascade decides whether your paper machine runs cleanly or chokes on contaminants. Sizing this stage right is what separates a profitable mill from one that constantly battles breaks and downtime. High-Density Cleaning High-density cleaners remove sand, stones, paper clips, glass, and metallic fragments before they damage downstream equipment. Parason supplies HDCS Series steel cleaners for virgin pulping and HDC Series for recycled fibre, sized by flow capacity (full series in the Parason Pulping catalog). Pressure Screening Pressure screens separate good fibre from shives, fibre bundles, plastics, and oversize debris. Multi-stage screening is standard for any paper-grade output. For deeper detail on screening, see our pressure screens guide. Medium and Low Consistency Cleaning Medium-consistency centricleaners and low-consistency cleaners form the multi-stage fine cleaning cascade. The cascade depth is chosen based on the contamination profile of the waste paper grade. Refining After cleaning, the refiner controls fibre length and surface bonding properties. Refining for kraft liner is aggressive; refining for tissue is gentle. The match between refiner and end product is critical and is where Parason’s recipe engineering support is typically engaged. Why Waste Paper Recycling Is a Strategic Investment in 2026 Setting up a waste paper pulping line in 2026 is one of the more attractive entry points into the paper industry, both for greenfield investors and for established mills diversifying their feedstock. The economics and the regulatory environment both favour recycled fibre. Market and economics: India produced around 23 million tonnes of paper and paperboard in FY 2024-25 across 850+ mills (Indian Paper Manufacturers Association, IPMA 2026). Consumption is projected to reach 30 million tonnes by FY 2026-27, growing at 6 to 7 percent annually (IPMA 2026). The packaging paper and paperboard segment is approximately 65 percent of the total paper market and is growing at 8.2 percent annually (IPMA 2026). Most of this packaging volume is produced from recovered fibre rather than virgin pulp, which is why the upstream pulping line is the critical bottleneck for capacity expansion. India’s recovered-fibre share in paper production sits at around 57 percent in 2026 (IPMA), still short of demand. The shortfall is filled by importing waste paper, which means any new domestic recycled-fibre line has reliable demand pull without needing to compete for export markets. A recycled paper manufacturing plant has capital intensity 30 to 50 percent lower than a greenfield virgin pulp mill (IMARC Group, 2026). Plant cost ranges from ₹3 to ₹8 crore for a 20 to 30 TPD recycled-paper unit, up to ₹80 crore or more for an integrated 200+ TPD facility (IMARC Group, 2026). For a recycled paper manufacturing plant, raw materials account for 50 to 60 percent of operating expenses, utilities 20 to 30 percent, gross margin 30 to 40 percent, and net profit 12 to 20 percent (IMARC Group, 2026). Regulation: India banned identified single-use plastic items effective 1 July 2022 (Press Information Bureau, Government of India), driving demand for paper-based alternatives across plates, cups, cutlery, and food containers. Similar single-use plastic restrictions are now in force in the United Arab Emirates (Phase 2 effective 1 January 2026). Recycled-fibre paper and board production is the supply-side response to that demand. Planning a recycled paper plant?Parason builds complete waste paper pulping lines from 8 TPD to 1,000+ TPD — full feasibility & turnkey scope Discuss Your Project → How to Choose a Waste Paper Pulping Machine Manufacturer The pulping equipment manufacturer choice locks in the next 20 years of mill performance. Spare parts, recipe support, and capacity expansion all depend on the supplier you choose. Six criteria separate equipment manufacturers that build complete lines from traders who assemble OEM machines and re-brand them. 1. In-House Manufacturing Depth A real pulping equipment manufacturer designs its own pulpers, machines its own rotors and screen plates, and runs its own engineering R&D. A trader buys generic OEM machines and applies branding. The difference shows up two years later when a critical part fails. What to verify: foundry and machine shop on the manufacturer’s premises (request a factory tour), number of VMC machines used for component production, in-house metallurgy and heat-treatment capability for wear parts, engineering team size and tenure (not just sales staff), and whether the manufacturer can show you a pulper being built on the shop floor. 2. Full Recycled-Fibre Line Scope A pulper alone is not a recycled-fibre line. A manufacturer that sells only the pulper leaves you stitching together cleaning, screening, refining, and stock prep from multiple vendors. Ask your prospective supplier to provide a complete process flow diagram from bale breaker to approach flow, with model numbers at every stage and performance guarantees on the complete line. 3. Waste Paper Grade Experience Pulping OCC is different from pulping mixed office waste, which is different from pulping cup stock or beverage cartons. Your feedstock determines the right pulper type, the cleaning cascade depth, and the refining strategy. Ask the supplier to show reference customers running the same waste paper grade as your planned feedstock. 4. After-Sales Service Footprint The pulper is sold once. Spare parts and service calls happen for the next 20 years. Verify service engineer presence in your country or region, spare parts inventory locations, warranty terms in writing, and operator training scope of 2 to 4 weeks on-site plus follow-up visits. 5. Verifiable Customer References A reference list on a brochure means nothing. Operating mills you can visit or video-call mean everything. Ask for three references in similar capacity range, ideally in your region or one with comparable infrastructure. Ask the reference customer about commissioning time, capacity achievement, after-sales response, and whether they would buy again. 6. Engineering R&D and Recipe Support Your waste paper supply will not match the reference customer’s exactly. Pulping recipes must be developed for your specific feedstock and product mix. A manufacturer with an in-house pilot lab, pulp testing capability, and process engineering team can adjust the line during commissioning. A trader cannot. Common Mistakes When Buying a Waste Paper Pulping Line Quote-shopping without specification alignment. Comparing an HM-5 quote from one supplier to a generic “30 TPD pulper” quote from another is comparing different products. Force every quote to address the same specification sheet, waste paper grade, and consistency target. Picking the wrong pulper type for your feedstock. Buying a D-Type Pulper for cup stock is a guaranteed contamination problem. Buying a Drum Pulper for a small batch operation is a sunk cost. Match the pulper to the feedstock and operating profile. Skipping the factory visit. A virtual tour is not a substitute. The first time you walk a manufacturer’s shop floor, the conversation about quality changes permanently. Under-investing in cleaning and screening. Mills that save money on the cleaning cascade pay it back tenfold in paper machine breaks, refiner damage, and product defects. Ignoring spare parts supply chain. Pulper rotors and screen plates are wear parts. If your supplier cannot deliver replacements to your location in under three weeks, your mill will have unplanned downtime in year one. Treating training as an afterthought. A new pulping operator team needs 2 to 4 weeks of supervised commissioning, not a 2-day workshop. Negotiate this into the contract before signing. Not asking about R&D pilot capability. Your waste paper supply is local and unique. If the manufacturer cannot run a pilot trial with your raw material, you are buying blind. Why Parason for Your Waste Paper Pulping Machine Parason Machinery India Private Limited has supplied pulping equipment and complete recycled-fibre lines to paper mills across 75+ countries since 1976. Specific to waste paper pulping, the credentials that matter for an equipment buyer’s evaluation are below. Complete in-house pulper manufacturing. Foundry, machine shop, 25+ VMC machines, in-house heat treatment and metallurgical lab. Rotor design, screen plate machining, and wear-part metallurgy all in-house. Full pulper range across consistency profiles. D-Type (low consistency 4 to5%), HICON HM Series (high consistency 15 to16%, 14 models from HM-3 at 8 to 15 TPD to larger), SharpEdge Drum (PDP-15 at 150 to 170 TPD to PDP-30 at 300 to 330 TPD), Cup Stock / Tetra Pak (CSTP-36 at 45 to 65 TPD), and Turbo Separator combined units. All specifications per the Parason Pulping Equipment catalog. Complete recycled-fibre line, not just pulping. Stock preparation, cleaning (HDCS, MCC, LCC, PLC), screening, refining, and approach flow systems all built in-house. Single-source line accountability. Operating customer plants for site visits. Examples from the Parason reference base: Quantum Papers (Nigeria, 300 TPD kraft paper line), KrishnaPrabhas Papers (200 TPD complete mill), Eco Tech Papers (running on Parason stock preparation). Operating sites verifiable by visit or video call. Pilot R&D lab. Advanced pulping pilot plant with full stock preparation setup for real-condition trials on your specific waste paper supply. Global service footprint. Service engineers and spare parts coordination across 75+ countries. Ready to Discuss Your Waste Paper Pulping Line Requirements? The fastest way to evaluate a pulping equipment supplier is the way we recommend evaluating every supplier: a structured conversation about your feedstock and capacity, a process flow walkthrough, a reference customer introduction, and a site visit to our Aurangabad facility. Contact Parason and we will arrange all four within two weeks. More in Pulping & Recycled Fibre Recycle Paper Pulp Making Machine Recycle Paper Pulp Equipment Stock Preparation Machine: Complete Guide Pressure Screens in the Paper Industry Hydrapulper Pulping System Pulping Equipment: Category Overview ## Tissue Paper Mill Machine URL: https://www.parason.com/blog/tissue-paper-mill-machine Date: 2023-12-24 Category: tissue-machine Today, more and more people have become hygiene conscious. So the market of tissue paper is on an increase. As it is recyclable and biodegradable, it serves environmental protection too. Tissue paper is a lightweight paper used for several purposes. Tissue papers are mainly made from recycled paper pulp. The manufacturing is similar to normal papers with pulping, cleaning, and compressing processes. The main properties of tissues are absorptivity, minimal weight, brightness, softness, appearance, and comfort. The Making of Tissue Paper Tissue Paper Pulping Process The pulp necessary for tissue papers is obtained from recycled papers and fibers, prepared in the pulping machine. The raw material is collected in a mixer tank (pulper) and stirred with water and chemicals to soften the pulp and improve its color. Pressing Process in Tissue Mill Once pulp is ready, it is operated for water removal. The mixture is sent to screeners that let water escape, leaving fibers on the belt. These fibers are transferred to the Yankee - a large heated roller that dries the fabric instantly. The pressing and drying process in tissue mills follows the same principles used in standard paper machines. Tissue Paper Converting Machine The tissue from rolls is collected, plies are split and passed through an embossing roller. The embossing roller softens the tissue paper and gives it a smooth structure. Uses of Tissue Paper Tissue papers are used for facial tissue, toilet tissues, paper towels, table napkins, and sometimes as packing tissue. ## Vibrating Screen in Paper Mill: Role & Selection Guide URL: https://www.parason.com/blog/vibration-screen-machine Date: 2023-12-24 Category: stock-preparation A vibrating screen in a paper mill removes coarse rejects (plastics, staples, sand, and bark) from pulp after the pulper stage and before fine screening begins. Without this coarse screening step, these mid-size contaminants reach the pressure screen, accelerating basket wear and disrupting pulp quality. This guide covers where the vibrating screen fits in stock preparation, what it removes, how Parason's PSV series is specified, and how to size one for your mill. Planning a new OCC or recycled fibre line?2,000+ installations across 75+ countries. Talk to our stock-prep engineers. Get a Quote → ☰ Table of Contents (9 sections)1 What Is a Vibrating Screen in a Paper Mill?2 Where Does It Sit in Stock Preparation?3 What Rejects Does It Remove?Show all 9 sections ▼4 Vibrating vs Trommel vs Pressure Screen5 Parason PSV Vibrating Screen Specs6 Sizing for Your Paper Mill7 Vibrating Screen in OCC Paper Mill Lines8 Maintenance & Spare Parts9 FAQs What Is a Vibrating Screen in a Paper Mill? In paper mill stock preparation, a vibrating screen is a coarse reject separation machine. It uses a vibrating mesh or perforated plate to separate unwanted materials from the pulp suspension based on particle size. Pulp accepts pass through the screen openings while coarse rejects are carried forward and discharged separately. The vibrating screen handles coarser rejects at an earlier stage in the process, operating at relatively higher consistency than the pressure screen. It is the coarse screening stage, positioned after the pulper and high-density cleaner and before fine screening begins. Skipping this stage pushes coarse contaminant removal responsibility onto equipment that is not designed for it. Parason PSV Vibrating Screen: open frame design for coarse reject separation in pulp and paper mills. Parason manufactures the Vibrating Screen PSV series, specifically engineered for pulp and paper mill reject separation. The open frame design allows visual inspection during operation, which matters on a busy mill floor where maintenance windows are short and downtime is costly. Where Does a Vibrating Screen Sit in Stock Preparation? Stock preparation follows a specific sequence for a reason. Each machine handles a different reject type and a different particle size range. Getting the sequence right protects downstream equipment and reduces operating costs over the life of the plant. A typical recycled fibre (OCC or mixed waste) stock preparation system follows this flow: StageMachineWhat It Removes 1. PulpingHC Pulper / Drum PulperGross rejects: ropes, wires, large plastics 2. Coarse cleaningHD CleanerHeavy materials: stones, metal, grit, sand 3. Coarse screeningVibrating Screen (PSV)Mid-size rejects: plastic films, staples, bark, wet-strength rejects 4. Fine screeningPressure ScreenFine contaminants: ink particles, small plastics, fibre bundles 5. Fine cleaningLC CleanerResidual light and heavy fine rejects 6. RefiningDisc / Conical RefinerFibre development and strength building Parason PSV vibrating screen integrated in a complete stock preparation line, positioned at Stage 3 between HD cleaning and fine screening. The vibrating screen sits at Stage 3, after gross and heavy rejects have been removed and before fine screening. This positioning is deliberate. Coarse plastics, staples, and bark fragments that escape the HD cleaner will blind pressure screen baskets and cause unplanned shutdowns. The vibrating screen intercepts these contaminants before they reach downstream equipment. Parason has engineered stock preparation systems across 2,000+ installations in 75+ countries. In every OCC or mixed waste line, the vibrating screen is a standard inclusion at Stage 3. Mills that omit it on recycled fibre lines face increased pressure screen maintenance requirements. The six-stage stock preparation sequence follows standard process design practice as documented by TAPPI, the global authority on pulp and paper manufacturing standards. What Rejects Does a Vibrating Screen Remove in a Paper Mill? The reject profile depends on your raw material. OCC (Old Corrugated Containers) and mixed waste paper carry significantly higher contaminant loads than sorted office waste or mechanical pulp. For OCC processing lines, the vibrating screen typically handles: Plastic films and polyethylene bags Staples and binding wire from cardboard bales Wet-strength paper that did not defibrate in the pulper Bark fragments in mills using agricultural residue or wood-containing furnish Lightweight foam and expanded polystyrene fragments For mixed waste paper lines, add textile fragments, foil-laminated packaging, and heavy fines that would blind a pressure screen basket in a short operating period. Rising OCC contamination levels across Indian recycling streams make proper coarse screening design increasingly critical for new mill projects. The Parason PSV Vibrating Screen is designed to handle diverse sorts of rejects in a single pass. The open design lets operators see what is coming off the screen during operation, giving a direct read on raw material quality that experienced mill managers use to identify supplier problems early. Vibrating Screen vs Trommel Screen vs Pressure Screen These three machines are not alternatives. They work in sequence, each handling a specific reject type the others are not designed for. The confusion arises because all three are called "screens," but their operating principles, positions in the line, and reject types are completely different. MachineStage in LineReject Type HandledPrimary Application Trommel ScreenPre- or post-pulping, coarseLarge bulk contaminantsRopes, wire, bulk plastics, large debris Vibrating Screen (PSV)Post-pulping, coarse screeningMid-size contaminantsPlastic films, staples, bark, wet-strength rejects Pressure ScreenFine screeningFine contaminantsInk, small plastics, fibre bundles, fine rejects A common question from new paper mill investors: can I go straight from the HD cleaner to the pressure screen and skip the vibrating screen? The answer depends on raw material. For clean, sorted office waste or virgin pulp, this may work. For OCC or mixed waste (the raw material for most packaging paper and board mills in developing markets), skipping the vibrating screen means your pressure screen handles a reject load it was not designed for. Parason PSV Vibrating Screen: Specifications Parason's PSV Vibrating Screen series is engineered specifically for paper and pulp mill coarse screening applications. The PSV designation refers to the flat, inclined vibrating screen design with an open frame for maintenance access and operational inspection. Key design characteristics of the PSV series: Screening of diverse sorts of rejects in a single pass Open design for visual inspection during operation, without stopping the machine Cleaner pulp output delivered to downstream fine screening equipment Reliable mechanical operation for continuous 24/7 production environments Low power consumption relative to screening capacity For mills above 8 TPD, the PSV series is integrated into a complete Parason stock preparation system with multiple units configured to match the reject load and raw material type. Parason's engineering team sizes the full system, not individual machines, based on your production targets and furnish composition. Browse the full Parason Vibrating Screen product page or contact the engineering team for system-level sizing. Sizing a Vibrating Screen for Your Paper Mill Three factors determine which PSV model is right for your mill: production capacity in TPD, raw material type, and whether the vibrating screen operates as a standalone unit or as part of a complete stock preparation system. For small mills processing 2–8 TPD (including community-scale recycling operations, niche packaging producers, and specialty paper units), the PSV-0.5 and PSV-01 provide appropriately sized solutions. These mill scales are common in India, Nigeria, Bangladesh, and Indonesia, where small-scale recycled fibre operations supply local packaging demand. For medium and large mills above 10 TPD, the vibrating screen is part of a broader stock preparation system design. Parason has engineered complete stock preparation lines for mills ranging from 10 TPD to 500+ TPD across 75+ countries. In these configurations, the vibrating screen model, quantity, and screen plate specification are determined as part of the complete system, not selected in isolation. The key sizing input is not just TPD but reject load. A 50 TPD mill processing clean sorted office waste carries a significantly different reject profile from a 50 TPD mill processing baled OCC from a mixed industrial source. The OCC mill requires greater coarse screening capacity at this stage. Contact Parason's engineering team for mill-specific sizing. Vibrating Screen in OCC Paper Mill Lines OCC (Old Corrugated Container) is the primary raw material for new packaging paper and board mills being established across developing markets such as India, Nigeria, Bangladesh, Vietnam, and Africa. It is abundant, increasingly well-collected in urban centres, and cost-competitive with virgin fibre in most of these markets. According to the Indian Paper Manufacturers Association (IPMA), recycled fibre accounts for a significant and growing proportion of total fibre consumption in India's paper industry, driven by OCC availability and cost advantages over virgin pulp. OCC bales carry a high contaminant load compared to sorted office waste or virgin pulp. The stock preparation line for OCC must be designed to handle this load at each stage, and the vibrating screen at Stage 3 is a standard requirement in any properly designed OCC line. Parason's complete OCC stock preparation systems include the full sequence from pulping through cleaning, screening, and refining, with the PSV Vibrating Screen integrated at the coarse screening stage. This system approach ensures each machine receives the pulp quality it was designed to process, which protects equipment life and maintains consistent output to the kraft paper machine. Maintenance of Vibrating Screens in Paper Mills Parason vibrating screen installed on a paper mill floor. The open frame enables visual inspection of screen plate and reject discharge without stopping the line. The open frame design of the Parason PSV is a maintenance engineering decision. Paper mills run 24 hours a day and any task that requires a machine shutdown costs production time. Visual inspection through an open frame during operation lets your maintenance team assess screen plate condition, reject quality, and discharge clearance without stopping the machine. Routine maintenance for a vibrating screen in paper mill operations: Screen plate or mesh inspection and replacement (frequency depends on reject type and daily tonnage) Vibration mechanism lubrication per manufacturer schedule Drive motor condition check Reject discharge clearance inspection Frame and mounting bolt check (vibration creates mechanical fatigue over time) Parason supplies complete spare parts for the PSV series, including screen plates and vibration mechanisms. For mills in India, spare parts are available from Parason's manufacturing facility in Akola, Maharashtra. For international installations across Nigeria, Bangladesh, Indonesia, Vietnam, and other markets, Parason supplies spare parts with standard lead times through its global service network. Contact the Parason service team to arrange a spares audit or stock-up schedule for your PSV unit. Related Reading Stock Preparation Machines: Complete Guide Trommel Screen in Paper Mill: Function & Selection Kraft Paper Mill Machinery: Full Equipment List Paper Mill Plant: Setup Guide for New Investors Deinking Process in Paper Industry ## Tissue Paper Machine URL: https://www.parason.com/blog/tissue-paper-machine Date: 2023-12-24 Category: tissue-machine Get Advanced Technologies Tissue Paper Machine Parason is a manufacturer and supplier of tissue paper machines in India, highly used for tissue paper manufacturing in papermills. Parason is a known supplier for the pulp and paper mills for many years to many countries. Parason manufactures the tissue pulp and paper making machine suitable for making any type of tissue paper products. Built on our proven paper machine technology, our machines are designed to yield pulp by recycling waste paper and paper products, textiles, fabrics, agricultural waste, etc. Why You Need Parason Tissue Paper Machine? The quality of paper made from wood chips or by recycling paper is maintained the same with our machines. Parason manufactures pulp machines that can produce tissue papers from recycled paper giving the same results as virgin wood fibers. Recycled paper can manufacture various paper products such as tissue paper, paper towel, facial tissue, toilet paper, tissue packaging paper, acoustic disrupter, etc. Our machines are manufactured under the guidance of highly qualified engineers who work on research and development. Parason machines are strong in strength, reliability, performance, and durability. Our team takes complete care of your needs and helps you set up a complete tissue paper mill by guiding you in all manners. Direct buy from World's largest tissue paper machine manufacturer and exporters. Contact Parason for more information. ## Tissue Paper Making Machine: Mill Machinery Guide URL: https://www.parason.com/blog/tissue-paper-mill-machinery Date: 2023-12-24 Category: tissue-machine Start Your Tissue Paper Mill50+ years | 500+ installations | 75+ countries — Talk to our tissue machine engineering teamGet a Quote → ☰ Table of Contents (7 sections)1 Complete Machinery List2 Machinery Specs by Capacity3 Crescent Former vs ConventionalShow all 7 sections ▼4 How to Select the Right Machine5 Consumable Parts6 Why Parason?7 FAQs A tissue paper mill machinery system is a coordinated set of 12+ machines across three sections — stock preparation, tissue forming and drying, and converting. Each machine has a specific function, and the right selection depends on your capacity, raw material, and target tissue grades. This guide lists every tissue paper making machine you need, with specifications from Parason’s engineering catalog. For the complete manufacturing process explanation, see the pillar guide on tissue paper production line — process and machinery. Complete Machinery List for a Tissue Paper Mill SectionMachineFunctionParason ModelStock PrepHICON PulperBreaks raw material into fibersHM Series, 8-220 TPDStock PrepHi-Density CleanerRemoves sand, glass, metal by centrifugal forceHDCC Series, 800-12,000 LPMStock PrepFine ScreenSeparates oversized debris from good fiberVSL Series, 8-1,360 TPDStock PrepTwin Disc RefinerControls fiber bonding — softness vs strengthTDR Series, 8-600 TPDApproach FlowInflow Pressure ScreenFinal contaminant barrier before headboxVIS Series, 50-400 TPDTissue MachineHydraulic HeadboxDistributes fiber uniformly across widthAuto dilution, DCS/QCSTissue MachineCrescent FormerForms wet tissue sheet between two fabrics13-35 GSM, up to 1,500 MPMTissue MachineSuction Press RollTransfers sheet to Yankee, removes waterUp to 1,200 mm dia, 120 kN/mTissue MachineYankee CylinderDries sheet + provides creping surface12-16 ft dia, up to 4,500 mmTissue MachineHood SystemHot air drying over YankeeGas or steam, heat recoveryTissue MachineDoctoring SystemCreping — creates softnessQuick blade replacementTissue MachinePope ReelWinds parent rollsAuto spool optionConvertingRewinder + EmbosserConverts parent rolls to finished productsTriple-ply capability Stock preparation is a significant portion of the total equipment investment. The HICON Pulper operates at 15-16% consistency with 96%+ defibering efficiency. The Hi-Density Cleaner uses centrifugal force to eject contaminants. The Fine Screen with its MULTIVANE rotor removes oversized debris without pulsation. The Twin Disc Refiner for pulp refining controls the most important trade-off in tissue: softness versus strength. The TDR Series delivers significant energy savings over conventional designs. The tissue making machine section is where fiber suspension becomes tissue paper. The Hydraulic Headbox distributes stock uniformly with automatic dilution control. The Crescent Former forms the wet sheet at high speeds. The Suction Press Roll transfers the sheet to the Yankee Cylinder where steam-heated contact drying and hot air from the Hood system rapidly remove moisture. The Doctoring System then scrapes the sheet off — creating the micro-folds that give tissue its softness. HICON Pulper (HM Series)HD Cleaner (HDCC Series)Fine Screen (VSL Series) Twin Disc Refiner (TDR Series)Refiner Fillings & Plates Tissue Paper Mill Machinery Specs by Capacity The right tissue paper making machine size depends on your production target. Here is how Parason equipment maps to three standard capacity tiers. Stock Preparation Equipment Machine10-15 TPD30-50 TPD80-100 TPDPulperHM-3 (8-15 TPD, 90 kW)HM-8 (30-50 TPD, 180 kW)HM-15 (80-100 TPD, 325 kW)HD CleanerHDCC-02 (1,600-2,700 LPM)HDCC-04 (4,500-5,800 LPM)HDCC-06 (9,000-12,000 LPM)Fine ScreenVSL-04 (8-45 TPD)VSL-06 (20-155 TPD)VSL-08 (40-220 TPD)RefinerTDR-13 (8-10 TPD, 37-45 kW)TDR-17 (30-40 TPD, 110-150 kW)TDR-24 (80-120 TPD, 315-350 kW)Pressure ScreenVIS-08 (50-170 TPD)VIS-10 (80-280 TPD)VIS-12 (120-400 TPD) Tissue Making Machine Specifications Parameter10-15 TPD30-50 TPD80-100 TPDMachine Speed500-800 MPM800-1,200 MPM1,200-1,500+ MPMFormer TypeCrescent FormerCrescent FormerCrescent FormerGSM Range13-3513-3513.5-40Yankee Diameter12 ft14 ft16 ftYankee WidthUp to 2,500 mmUp to 3,500 mmUp to 4,500 mmPress Nip LoadUp to 80 kN/mUp to 100 kN/mUp to 120 kN/m Crescent FormerYankee CylinderHood SystemDoctoring System Suction Press RollPope Reel Crescent Former vs Conventional Tissue Machine This is the most common equipment question from first-time tissue investors. FactorCrescent FormerConventional (Suction Former)Forming methodTwin-wire in crescent-shaped gapSingle-wire with suction boxesMaximum speedSignificantly higherLowerSheet qualitySuperior formation, uniform softnessAdequate, more two-sidednessGrade range13-35 GSM15-30 GSMSheet transferDirect felt-to-Yankee (no open draw)Open draw — sheet break risk at speedRecommended for20+ TPD, premium gradesBelow 15 TPD, basic grades only For any tissue mill above 20 TPD, the crescent former is the better long-term investment. Higher speed and better sheet quality generate returns that offset additional capital cost. How to Select the Right Tissue Making Machine Choosing the right tissue paper manufacturing machine is not about picking the biggest or cheapest option. It is about matching equipment to your specific project. Match capacity to market demand — if you can sell 30 TPD, do not buy 100 TPD machinery. Select a machine that allows speed increases without replacing major components. For a complete guide on setting up a mill, see paper mill plant setup guide.Size stock preparation for your raw material — virgin pulp needs simpler stock prep. Recycled fiber requires a deinking process system with flotation cells, dispersers, and washing stages.Plan for grade flexibility — the Parason crescent former operates across 13-35 GSM covering facial tissue, toilet paper, napkins, kitchen towels, and hand towels with grade changes through the approach flow without stopping.Factor in automation — full DCS/PLC control with QCS costs more upfront but reduces manpower and improves quality. Pays for itself above 30 TPD.Consider the converting line — some investors start with parent roll sales and add converting later. For a full tissue paper factory cost breakdown across capacity bands and raw material routes, see our dedicated guide. Consumable Parts — Screen Baskets & Refiner Fillings Two equipment components need periodic replacement in every tissue paper mill: Screen baskets — Parason manufactures 800+ baskets annually. Slotted baskets (0.10-0.60 mm slot width) and hole baskets (1.0 mm+) in SS316 construction with electropolishing or hard-chrome plating. Compatible with all OEM screen makes. Refiner fillings and plates — tissue-grade fillings have wider bar spacing and shallower grooves than kraft fillings to prevent over-refining and preserve softness. Parason engineers fillings for each specific furnish type — hardwood, softwood, recycled. Why Parason for Your Tissue Paper Mill Machinery? Parason tissue paper mill machinery installed and running — 500+ installations across 75+ countries Single-source supply — Parason supplies the complete system as one integrated turnkey paper mill solution. One supplier, one point of accountability.50+ years, 500+ installations, 75+ countries — tissue mills across Asia, Africa, the Middle East, South America, and Europe.5 TPD to 100 TPD — Parason matches equipment to your market.ISO 9001:2015 certified — 10+ manufacturing facilities in India and Brazil.Full-line manufacturer — not just tissue, Parason builds the complete paper mill machinery range from stock prep to paper machine. Ready to Start Your Tissue Paper Mill?Share your capacity requirements for a detailed project proposal with specs & layoutContact Parason → Frequently Asked Questions What machines are needed for a tissue paper mill?A complete tissue paper mill requires a pulper, hi-density cleaner, fine screen, refiner, inflow pressure screen, hydraulic headbox, crescent former, suction press roll, Yankee cylinder, hood system, doctoring system, pope reel, and converting equipment. Parason supplies all as an integrated system from 5 to 100 TPD. What is the difference between a crescent former and conventional tissue machine?A crescent former uses twin-wire forming at significantly higher speeds with superior sheet quality. A conventional machine uses single-wire suction forming at lower speeds. For tissue mills above 20 TPD, the crescent former delivers lower operating cost per tonne and better product quality. What is a Yankee dryer in a tissue paper making machine?The Yankee dryer is a large steam-heated cylinder (12-16 ft diameter) that dries the tissue sheet by contact and provides the surface for creping — the process that creates tissue softness. Combined with the hot air hood, it removes moisture in a single pass. How do I choose the right capacity for my tissue paper mill machinery?Match capacity to market demand: 10-15 TPD suits regional markets, 30-50 TPD serves national distribution, 80-100 TPD targets large-scale manufacturing. Contact Parason for capacity recommendations. Can one tissue machine produce multiple tissue grades?Yes. A Parason crescent former operates across 13-35 GSM — covering facial tissue, toilet paper, napkins, kitchen towels, and hand towels. Grade changes are made through the approach flow system without stopping the machine. What additional equipment is needed for a recycled fiber tissue mill?A recycled fiber tissue mill needs all standard equipment plus deinking machinery — flotation cells, hot disperser system, and additional cleaning and washing stages. This expands the stock preparation section but lower raw material cost often justifies the investment. What is the role of the refiner in tissue paper quality?The refiner controls the balance between softness and strength. For tissue, minimal refining preserves bulk and softness — freeness is kept much higher than for writing or printing paper. Parason’s TDR Series delivers energy savings with precise control for tissue-grade refining. ## Stock Preparation Equipment URL: https://www.parason.com/blog/stock-preparation-equipment Date: 2023-12-24 Category: stock-preparation Best Stock Preparation Equipment for Your Mill Stock preparation is the process of refining and blending the pulp by removing impurities from the mixture. During this phase, raw materials undergo various processes using different types of stock preparation equipment. The primary equipment used in pulp preparation is called a Pulper. The pulp goes through processes to form a slurry that can be transformed into paper and paper products. Other equipment involved includes digesters, cleaners, refiners and refiner plates, screening plates, deinking systems, thickeners, dispersers, deflakers, and agitators. These machines maintain proper slurry consistency to produce high-quality paper for mills. Parason Offers All Types of Stock Preparation Equipment Parason manufactures stock preparation equipment in various sizes and capacities suited to different paper mills. Parason stock preparation machines are known for producing the best quality of pulp in the paper industry, with equipment available in capacities ranging from 10 to 500 TPD. Parason machines can process diverse raw materials including cotton, rags, used papers, and bagasse, producing high-quality recycled paper products. All stock preparation equipment features long-life properties and superior wear resistance, with machines and spare parts backed by solid warranties and guarantees. For inquiries about stock preparation equipment, contact Parason for more information. ## Pulping Machinery URL: https://www.parason.com/blog/pulping-machinery Date: 2023-12-24 Category: stock-preparation Highly Efficient Pulping Machinery Basic material used to make paper is fiber. Parason supplies advanced pulping machinery for processing this fiber efficiently. Fiber is obtained from trees, but trees are not the only option. Some particular plants are grown to make paper. Cellulose fiber gives structure to the paper. All paper is made from pulp - a mixture of water and tree fiber. Pulp is grinded in the pulper to get a soup-like structure. It helps remove impurities like dust, ink, shives. Machines are specially designed to separate impurities from the pulp efficiently. Pulping Equipment and Machinery for Recycled Paper Wood fiber is the basic material for making pulp. But fiber can also be obtained from used papers, cloth, plants, etc. Paper waste is recycled to make paper, reducing environmental impact. Recycling paper has reduced paper waste. The recycled paper gives the exact quality made by wood pulp. Pulp making machines help maintain the quality of paper made from recycled paper. Fewer trees are used to collect fiber. Paper waste is reduced and recycled. Deforestation has stopped due to advancement in machinery which can collect same quality of fiber from recycled paper. How many times can paper be recycled? Paper can't recycle endlessly. The strong paper is broken into pieces and mixed with water, which is again converted into pulp. But this pulp is not exactly the same. Recycled paper may lose flexibility and strength every time when reused. Paper can be recycled at most 3 times, but each time it may lose some amount of fiber. The pulp is mixed with virgin wood fiber to hold together. Contact Parason for pulp making machine inquiries. ## Refiner Tackles URL: https://www.parason.com/blog/refiner-tackles Date: 2023-12-24 Category: refiner-technology Parason manufactures welded refiner plates, tackles and tri-cones with adequate rib height to offer more disc life and throughput. Parason refining solutions improve mill competitiveness with commercial concept demonstration helping save long-term operational costs. The wear resistance of refiner tackles is improved by special treatment transforming metastable microscopic phases into stable ones. This enhances disc wear resistance without sacrificing breakage resistance. Buy Most Efficient Refiner Tackles for Your Mill Refiner tackles offer corrosion resistance, wear resistance, and breakage resistance. These three properties are maintained in exact proportion for effective refining performance. Manufacturing considers user requirements including: Strength development of fiber Optimization of product properties Reduction in raw material cost Reduction in energy consumption Design and manufacturing are based on special metallurgy. Advantages include: Low specific edge load Consistent fiber treatment through good fibrillation Higher throughput Suitability for hardwood/softwood and recycling Lower power consumption Contact Parason for high-quality Refiner Tackles. ## Pulp Machinery URL: https://www.parason.com/blog/pulp-machinery Date: 2023-12-24 Category: stock-preparation Global Supplier of Pulp Machinery for Pulp and Paper Industry Parason is the world's leading company that manufactures and supplies pulp machinery and equipment for the pulp and paper industry in India. The company supplies to 62 countries globally and established their research and development setup in 1993, focusing on creating energy-efficient, operator-friendly, and maintenance-free machinery. The company has installed more than 360 pulp streets ranging from 25-550 TPD of different paper grades both in India and overseas. Pulp Machinery - Best Quality Manufacturers Pulp represents the fibrous material created by chemically or mechanically separating cellulose fibers from wood, fiber crops, waste paper, or rags. Alternative sources like waste paper and recycled materials offer environmental benefits. Key Characteristics of Parason Machines: Designed for manufacturing pulp from recycled paper Fully automatic and easy to install Energy-efficient with reduced processing time Constructed from stainless steel for durability Washable spare parts for easy maintenance Capable of producing various paper types including newspaper, kraft paper, and tissue The machinery minimizes contaminants that could compromise paper quality and provides extended operational efficiency. For inquiries about pulp machinery, contact Parason for more information. ## Refiner Plates URL: https://www.parason.com/blog/refiner-plates Date: 2023-12-24 Category: refiner-technology Refiner Plates - High Quality Stainless Steel Parason manufactures high-quality stainless steel refiner plates with different mechanisms designed to meet paper mill specifications. These components are integral to pulp refining equipment and pulp production systems. Key Features and Benefits Low energy consumption during operation Enhanced fiber quality improvement Extended plate life through specialized metal alloys Long-term operational cost savings The refiner is the heart of the papermaking machine that delivers precise paper quality results. Choosing the right refiner fillings is critical to achieving optimal fiber development and energy efficiency. Parason's Refining Approach Detailed audits of existing refining systems Selection of optimal designs and alloys for specific applications Expert consultation meetings to identify improvements Ongoing design modifications to increase efficiency and durability Required Metallurgical Properties Effective refiner plates require three critical characteristics: Corrosion resistance, Wear resistance, and Breakage resistance. Parason has developed diverse metallurgies to address various refining applications. Available Refiner Plate Designs Variable Rib Design Plates - Maximum uniformity in the refining zone with uniform hardness distribution Finedge Welded Bar Refiner Plates - Zero draft angles and higher bar heights for extended plate life Finedge Inlet Curved Bar Refiner Plate - Gentle refining action optimized for low-intensity applications ## Pulp Dewatering Machine: Equipment, Types and Process URL: https://www.parason.com/blog/pulp-dewatering-machine Date: 2023-12-24 Category: stock-preparation ☰ Table of Contents (11 sections)1 What is pulp dewatering?2 Types of pulp dewatering equipment3 How the main machines workShow all 11 sections ▼4 Disc filter vs disc thickener5 Parason pulp dewatering equipment range6 How to choose the right machine7 Applications in a paper mill8 Dewatering on the paper machine9 Equipment in action10 Why choose Parason11 FAQs A pulp dewatering machine removes water from pulp stock and raises its consistency so the pulp is ready for the next stage of the mill. Dewatering is not one machine but a family of them: thickeners, presses and disc filters, each suited to a different consistency target and duty. Parason designs and supplies the full range, with more than 2,000 installations across 75 countries since 1976. Looking for the right dewatering machine?Jump straight to the Parason equipment and machinery range View Equipment & Machinery ↓ What is pulp dewatering? Pulp dewatering separates the stock, which is a mix of fibre and water, into a thicker pulp and a filtrate (the water that is removed). Stock is graded by consistency: low consistency runs under 2% solids and medium consistency 2 to 8% (TAPPI stock-consistency classes). Dewatering lifts the pulp from these levels upward, with thickeners typically reaching around 8 to 12% dryness and presses pushing to 30% or higher. The target consistency matters because whatever comes next, whether refining, storage or the paper machine, needs the pulp at a specific concentration to run well. The pulp dewatering consistency ladderThe pulp dewatering consistency ladderFeed stockunder 2% solidsThickeners & disc filters8 to 12% consistencyPresses30% and higherDewatering raises pulp consistency in stages: gentle thickening with thickeners and disc filters, then high-consistency pressing. Types of pulp dewatering equipment Different duties call for different machines. The main families are: TypeWhat it doesConsistency reachedTypical use Thickeners (disc, decker, gravity, folded)Raise consistency gently~8 to 12% outStock thickening, saveall Presses (screw press, belt filter press, twin-wire press)Squeeze to high consistency30% and higherHigh-consistency dewatering, sludge and reject Disc filters / saveallsRecover fibre from white water0.7 to 1.1% in, 8 to 12% outFibre recovery, broke For thickening on its own, see our guide to the pulp thickener machine. You can browse the equipment range on the thickening page. How the main machines work Disc filter / thickener: stock passes between mesh-covered discs. The level difference between the feed and filtrate sides creates the pressure that pulls water through the mesh, leaving thickened stock that is scraped off, while spray nozzles keep the mesh clean. Screw press: a rotating screw inside a screen squeezes the pulp against a restriction, forcing water out through the screen and discharging high-consistency pulp. Belt filter press: the stock passes between two moving belts under rising pressure, pressing out water, which suits sludge and reject handling. Disc filter vs disc thickener Buyers often ask how a disc filter differs from a disc thickener. They share the same rotating-disc design, but they are tuned for different jobs: a disc filter (or save-all) is set up to recover fibre from white water with very clear filtrate, while a disc thickener is set up mainly to raise stock consistency. The Parason Disc Filter (PDF) is built to do both. AspectDisc filter (save-all)Disc thickener Primary jobRecover fibre from white waterRaise stock consistency Filtrate clarityHigh: clear and super-clear filtrateLess critical Typical inlet0.7 to 1.1%1 to 3% Typical outlet8 to 12%8 to 12% Where it sitsWhite water / save-all loopStock line before refining or storage Need to raise your pulp consistency?Thickeners, disc filters and presses | 10 to 650 TPD | supplied to 75+ countries Get a Quote → Parason pulp dewatering equipment range Parason builds a full range of dewatering and thickening machines, sized by capacity and duty. The cards below show the main machines, and the table gives the capacities and process figures. Disc Filter (PDF)40 to 500 TPD; thickens to 8 to 12% and recovers fibre from white water. Double Disc Filter (PDDF)300 to 650 TPD; thickens long and short fibre together for multi-layer mills. Gravity Thickener (GDT)90 to 320 TPD; compact and low-maintenance for gentle thickening. Folded Thickener (FTH)80 to 270 TPD; large filtration area, also a washer for deinked pulp. Decker Thickener (DT)10 to 50 TPD; drum type that thickens and stores to the chest. MachineCapacity (TPD)Notes Disc Filter (PDF)40 to 5000.7 to 1.1% inlet, 8 to 12% outlet; thickening + fibre recovery Double Disc Filter (PDDF)300 to 6509 to 10% outlet; multi-layer mills, long and short fibre together Gravity Thickener (GDT)90 to 3200.9 to 2.5% inlet; compact, low maintenance Folded Thickener (FTH)80 to 270large filtration area; also a washer for deinked pulp Decker Thickener (DT)10 to 50drum type; thickens and stores to the chest The Parason Disc Filter also runs efficient deaeration and offers a Bagless (bump-segment) option that removes the need for filter-bag replacement. Applications span newsprint, writing and printing, kraft and duplex board. How to choose the right pulp dewatering machine The right machine comes down to your target consistency and duty, so it helps to work through three questions: What consistency do you need to reach? For gentle thickening up to roughly 10 to 12%, a disc, gravity or decker thickener is usually enough. To push pulp to high consistency of 30% or more, a screw press or twin-wire press does the job. What is the duty? Stock thickening before refining or storage points to a thickener; recovering fibre from white water points to a disc filter or saveall; handling sludge and rejects points to a belt filter press or screw press. What is the furnish and throughput? Recycled stock carries more contaminants and needs robust screening upstream, and the daily tonnage sets the machine size. If you need to…Look at Thicken stock gently before the next stageDisc / gravity / decker thickener Reach high consistency (30%+)Screw press / twin-wire press Recover fibre from white waterDisc filter / saveall Dewater sludge and rejectsBelt filter press / screw press Parason matches the machine to the duty rather than selling a single box, so the equipment fits the consistency and tonnage you actually run. Applications in a paper mill Stock thickening before refining or storage Saveall / fibre recovery from white water, recovering fibre that would otherwise be lost Sludge and reject dewatering in the stock preparation and effluent areas Efficient dewatering pays back in three ways: a disc filter or save-all recovers fibre (fiber) that would otherwise be lost down the drain, the clear filtrate is returned and reused as mill water, and higher pulp dryness means the dryers evaporate less water, which cuts steam and energy cost per tonne. Recovered fibre matters more every year, with recovered paper now supplying well over half of the fibre used in global papermaking (FAO). Dewatering on the paper machine Dewatering does not stop at stock preparation. Paper machine dewatering removes water from the sheet on the machine itself, in stages: Forming section: the stock is laid onto the wire and most of the water drains away by gravity and vacuum, forming the sheet. Press section: the wet sheet passes between press rolls that mechanically squeeze out more water before drying. This is what "paper machine press section dewatering" refers to. Deaeration: before the headbox, air is removed from the stock so the sheet forms evenly, because trapped air disrupts drainage and formation. These stages decide how much water the dryers still have to remove, so they have a direct effect on energy use and machine speed. Parason supplies the paper machine equipment for these stages, from the forming section through the presses. See the paper machine range. Pulp dewatering equipment in action See Parason disc filters and thickeners dewatering pulp in real mills: How the Parason Disc Filter works, with screw press and PDF commissioning. Disc Filter thickening pulp to 12% outlet consistency at a kraft mill. Disc Filter delivering high fibre recovery and uniform consistency. Disc Filter running with a hot dispersion system for pulp dewatering. Why choose Parason for pulp dewatering equipment The full range from one supplier: thickeners, presses and filters A record since 1976, with more than 2,000 installations across 75+ countries Turnkey support: design, installation, commissioning and spares As an industrial pulp dewatering machine manufacturer based in India, Parason builds the full range in-house and supplies stock preparation equipment to pulp and paper mills worldwide: India: the home market and manufacturing base, with the largest installed base. South and South-East Asia: Bangladesh, Nepal, Sri Lanka, Indonesia, Vietnam, Thailand, the Philippines and Malaysia. Middle East: Saudi Arabia, the UAE, Egypt, Iran and Turkey. Africa: Nigeria, Kenya, Ethiopia, Tanzania, Algeria and South Africa. Latin America: Brazil, Mexico, Colombia, Peru and Chile. Europe: pulp and paper mills across the continent. Tell us the duty and consistency you need, and our team will recommend the right dewatering equipment for your mill. Contact Parason. ## Pulp Machine Manufacturers URL: https://www.parason.com/blog/pulping-machine-manufacturer Date: 2023-12-24 Category: stock-preparation Stock Preparation and Pulp Machinery Manufacturer Improve Your Paper Mill Production With The Best Pulp Machinery Manufacturers PARASON is India's No.1 pulping and stock preparation machinery manufacturer & supplier. The Parason Group markets complete plant equipment for making quality pulp and offers pulp making machines globally. A basic component of manufacturing paper is pulp—a soup-like mixture of fibre and water. Some industries use wood fibre to make paper pulp through an ancient method. Other industries use waste fibre sources such as vegetable fibre, cloth, and office paper. Wood pulp and waste fibre pulp contain equal amounts of fibre quality. Fibre can be recycled up to nine times while maintaining its quality and delivering efficient results. India's Best Pulp and Stock Preparation Machinery Manufacturers Parason is a leading manufacturer of stock preparation and pulping machinery in India. The company operates India's first foundry for refiner plates needed to manufacture paper pulp. Parason offers a complete range of pulp and paper machines to paper mills. Parason machines focus on manufacturing packaging paper pulp machines requiring strength and flexibility. Recycled fibre sources like cardboard, cloth, and cotton help yield packaging paper pulp. The Parason Pulper manufactures paper pulp and contains a spare part called rotor/stator that grinds and mixes pulp. The machine removes contaminants like dust, shives, ink, and plastic before mixing. Contact Parason for paper and pulp making machine requirements. ## Semi Automatic Molded Fiber Production Line URL: https://www.parason.com/blog/semi-automatic-molded-fiber Date: 2023-12-24 Category: molded-fiber Semi Automatic Molded Fiber Production Line Parason offers a hybrid technological solution for molded fiber production. The "semi-automatic" design provides a middle-ground approach combining automation with flexibility. Key Features PLC-controlled forming machine with effusion method for precise pulp inlet In-mold drying of products Stainless steel construction (SS304) for pulp and water contact parts Safety curtain for operator protection Four-pillar guided molds with precise locking mechanism Dual drive system ensuring stable platen movement at higher speeds Machine customization available for different platen sizes Suitable for manual and robotic operation Technical Specifications Daily Capacity: 500 kgs Forming Stations: 1 station hot press with 2-station platen Platen Size: 1000×950 mm Mold Material: Special grade alloy Heating Modes: Electric & thermal oil Electric Load: 90 kW Control System: PLC with HMI Drive System: Air liquid booster system Forming Method: Effusion Max Product Height: 150 mm Explore the full range of semi-automatic forming machines. The economical setup allows businesses to start operations with lower initial capacity while maintaining high-quality product formation. For a complete overview of all forming machine options — including rotary, reciprocating, and flatbed systems — see our guide to paper pulp molding machines and complete systems. ## Pulp Cleaner Machinery and Solution URL: https://www.parason.com/blog/pulp-cleaner-machinery Date: 2023-12-24 Category: stock-preparation Pulp Cleaner Machinery and Solution Cleaners in pulp machinery serve to clean and purify the pulp made out of raw materials for paper production. Explore our complete cleaning systems and pulp cleaning equipment. The cleaning process targets unwanted particles including stickies, glue, gums, and wax. High Density Cleaner This motorized device efficiently removes contaminants like sand, glass, chips, pins, wax, etc. from the pulp stock. Features include an illuminated sight glass for vortex inspection and protection for downstream screening and refining equipment. Medium Density Cleaner Operating through non-motorized design, this cleaner targets pins, clips, staple pins, etc. Installation occurs before screening, deinking, and refining operations. Centricleaner These devices are specially designed to remove air, dirt, shives, and specks from pulp stock. Pulp enters tangentially at 0.5%-1.0% consistency, where centrifugal motion forces contaminants outward. Medium Consistency Centricleaner Operating at 1.5%-2% consistency, this system arranges cleaner bottles in a planetary configuration. Features include ceramic cones for improved heavy contaminant separation and a deaeration system. Trapmagni This magnetism-based equipment suits low-quantity pulp cleaning with stainless steel construction and large permanent magnets for enhanced removal efficiency. ## Paper Pulp Manufacturers URL: https://www.parason.com/blog/paper-pulp-machine-manufacturers Date: 2023-12-24 Category: stock-preparation Best Paper Pulp Manufacturers in Pulp & Paper Industry Parason is a Paper Pulp Manufacturers company with more than 42+ years of expertise experience in Paper Pulp manufacturing and deliveries of complete Pulp & paper making machinery. Increase in technologies has given rise to growth in industries, where machines are the main factors. Machines have reduced workload and give instant results. Many industries work automatically without a single person working. Buy Direct from Best Paper Pulp Manufacturers Paper also becomes a substitute for plastic, used in any manner. Paper is disposable and can also be recycled. Recycling paper can reduce waste growing in the environment and stop the use of plastic. Parason is the leading company in manufacturing machines for more than 40 years. Parason manufactures, supplies and exports paper pulp machines to 62 countries. Parason machines produce pulp only from recycled paper. The recycled paper includes office paper, cardboard, or any waste fiber material, helping reduce environmental waste. Parason manufactures and supplies machines and spare parts. Spare parts are essential to build quality products and give texture to the paper. Contact Parason for Paper Pulp Manufacturers inquiries. ## Paper Recycling Services URL: https://www.parason.com/blog/paper-recycling-machinery Date: 2023-12-24 Category: sustainability Paper Recycling Services More than 400 million tonnes of paper and cardboard are generated worldwide each year. It is possible to recycle most of this paper, reprocessing waste paper for reuse. Paper recycling services are provided by paper manufacturing mills. In a paper manufacturing mill, old paper is recycled into new paper. About 75 percent of paper mills use the recycling process for paper manufacture. In paper recycling, there are two types of papers – recyclable and non-recyclable. Though almost all papers can be recycled, some types are not yet possible including chocolate wrappers, carbon papers, pizza boxes, paper towels, and coffee cups. The paper recycling process includes collection, transportation, sorting, and processing of paper. The raw material is collected from wastes and scraps and transported to paper mills. Recyclable paper is sorted out and sent for further processing. Parason is a leading provider of paper recycling machines. Parason developed paper recycling machines are used across the world in more than 60 countries. Parason global consultancies are present in Germany, Europe and The USA supporting new paper mills to set up and existing paper mills to achieve greater heights. Get expertise paper recycling machine services from Parason with full guarantee and warranty. Contact Parason today. ## Paper Pulping Machine URL: https://www.parason.com/blog/paper-pulping-machine Date: 2023-12-24 Category: stock-preparation Best Performance Paper Pulping Machine Wood chips, sawdust, bark, textiles, fabrics, and other small pieces serve as basic raw materials in paper pulping machine manufacturing. The bark and stems are burned to generate fuel that powers electric machines at factories. The wood chips are first sorted according to their size. Pieces that are either too big or too small are removed and used in fuel-making. The sorted chips are washed and sent to the digester. The wood chip content is approximately 50 percent water and 25 percent cellulose fiber. This cellulose fiber comprises the pulp, the main ingredient in paper manufacturing. The leftover liquid material is called lignin, which functions as a glue holding fibers together. Removing this lignin separates fibers needed for the papermaking process. In the paper pulping machine, digesters perform this separation. This chemical cooking method is known as the kraft process. Wood chips are placed with white liquor in a large pressure cooker-like structure. After sealing the vessel, steam is introduced. Increasing heat and pressure cause lignin to dissolve and wood chips to break down. The resulting black liquor is burned in a recovery boiler, generating steam and electricity for the mill. This recycling process is environmentally friendly and cost-effective. The remaining cellulose fiber is transferred to the bleaching station and undergoes the bleaching process where pulp is cleaned with bleach and water. Contact Parason for the Best Paper Pulping Machine. ## Paper Pulp Molding Machine: Types & Capacity URL: https://www.parason.com/blog/paper-pulp-molding-machine Date: 2023-12-24 Category: molded-fiber ☰ Table of Contents (8 sections)1 How a Paper Pulp Molding Machine Works2 Types of Paper Pulp Molding Machines3 Which Machine Type Do You Need?Show all 8 sections ▼4 Why the Forming Machine Alone Is Not Enough5 Molded Fibre Product Types6 Raw Materials for Pulp Molding7 Capacity Planning: 3 TPD to 100+ TPD8 Why Parason for Pulp Molding Systems A paper pulp molding machine converts waste paper, sugarcane bagasse, bamboo, or other natural fibres into moulded products — egg trays, tableware, industrial packaging, medical trays, and more. The machine itself is the forming stage of the process, but production quality depends on everything that comes before it: how the pulp is prepared, how clean it is, how consistent the fibre distribution is. That is why the forming machine alone is only part of the equation. At Parason, we manufacture complete pulp molding production systems — from raw material pulping through stock preparation, forming, drying, trimming, and stacking. Our systems run from 3 TPD for small-scale operations to 100+ TPD for industrial-scale production, installed in 75+ countries. This guide covers how paper pulp molding machines work, the types available, capacity ranges, what products each type makes, and what a complete production system looks like. Need a Pulp Molding System?Turnkey systems from 3 TPD to 100+ TPDGet a Quote → How a Paper Pulp Molding Machine Works The pulp molding process has four main stages. The forming machine — what most people call the “pulp molding machine” — is only one of them. Stage 1 — Pulp Preparation (Stock Preparation): Raw material (waste paper, bagasse, bamboo, wheat straw, or wood pulp) is broken down into fibre in a pulper, then cleaned, screened, and refined to the right consistency and fibre length. This stage determines the quality of every product that comes off the forming machine. Poor stock preparation = inconsistent wall thickness, weak products, and high rejection rates. Learn more about stock preparation systems. Stage 2 — Forming: Prepared pulp is drawn onto a shaped mold by vacuum. The fibre deposits on the mold surface in the exact shape of the final product. The wet moulded product is then transferred from the forming mold to a transfer mold. Stage 3 — Drying & Hot Pressing: The wet moulded product is dried to the required moisture level. For basic thick-wall products like egg trays, tunnel drying is sufficient. For premium biodegradable tableware and industrial packaging, hot pressing compresses the product between heated moulds to create smooth surfaces and precise dimensions. Stage 4 — Trimming & Finishing: For thermoformed products (plates, bowls, clamshells), edges are trimmed using hydraulic or hydro-pneumatic trimming machines. Products are then stacked and packed. Types of Paper Pulp Molding Machines Three main types of forming machines, each suited to different products, volumes, and quality requirements. 1. Rotary Pulp Molding Machine (PRF Series) The rotary machine uses a rotating drum with multiple mold faces. As the drum rotates, each face cycles through pulp pickup, vacuum forming, and product transfer. Continuous rotation gives rotary machines the highest output of any forming type. Best for: Egg trays, fruit trays, cup carriers, seed trays, shoe inserts — thick-wall products where speed matters more than surface finish. ModelMold FacesCapacity (pcs/hr)Best Application PRF-18 × 68,000High-volume egg tray production PRF-28 × 66,000Egg trays, fruit trays PRF-38 × 55,000Medium-volume trays PRF-48 × 44,000Mixed products PRF-58 × 33,000Smaller operations, specialty trays 2. Reciprocating Pulp Molding Machine The reciprocating machine uses a dipping-type mechanism — the mold platen dips into the pulp tank, forms the product by vacuum, rises, and transfers the wet product. It offers better dimensional accuracy than rotary machines and can produce more complex shapes. Best for: Industrial packaging (electronics protection, appliance cushions), transfer-moulded tableware, medical trays, cosmetics packaging. Parason reciprocating forming machines are available in multiple platen sizes to suit different production volumes and product dimensions — from small-batch specialty packaging to large-format industrial applications. 3. Automatic Flatbed Forming Machine (PFA Series) The flatbed forming machine uses a reciprocating dipping-type forming system combined with an integrated hot press. This produces thermoformed products — the highest quality category in molded fibre. Both surfaces are smooth, wall thickness is precise, and the finished product looks and feels premium. Best for: Premium tableware (plates, bowls, clamshells), meal trays, containers, cosmetics packaging, medical trays. ModelPlaten Size (mm)Output (kg/day)Key Feature PFA-S15001500 × 1500700 to8501500mm platen — more products per cycle PFA-S13001300 × 750350 to500High-volume tableware PFA-D10001000 × 950350 to500Dual hot press for faster cycles 4. Other Forming Machines Robotic Forming Machine: 6-axis industrial robot for ultra-precision forming. Complex shapes, specialty packaging, prototype runs. Semi-Automatic Forming Machine: Output up to 500 kg/day. Lower capital cost entry point for small-scale operations. Which Machine Type Do You Need? ProductRecommended MachineQuality Level Egg traysPRF (Rotary)Thick-wall Fruit trays, cup carriersPRF (Rotary)Thick-wall Plates, bowlsPFA (Flatbed)Thermoformed (premium) Clamshells, meal traysPFA or ReciprocatingThermoformed Industrial packagingReciprocatingTransfer moulded Medical traysReciprocatingTransfer moulded Cosmetics packagingPFA (Flatbed)Thermoformed Not Sure Which Machine You Need?Our engineers will recommend the right system for your product and capacitySend Enquiry → Why the Forming Machine Alone Is Not Enough Most pulp molding machine searches lead to standalone forming machines. These machines work, but they are only the forming stage. What happens before forming determines your product quality, consistency, and rejection rate. A complete pulp molding production system includes: Pulper — breaks raw material into fibre Cleaning system — removes contaminants (plastics, metals, staples, adhesives) Screening system — removes oversized particles, ensures uniform fibre size Refining — adjusts fibre length for optimal bonding Consistency regulation — maintains exact fibre-to-water ratio for uniform wall thickness Molded fiber machine manufacturer — PRF, Reciprocating, or PFA forming machines Drying system — tunnel dryer (thick-wall) or hot press (thermoformed) Trimming — hydraulic or hydro-pneumatic edge trimming for premium products Parason supplies complete turnkey molded fibre systems — from raw material intake to finished product stacking. This includes the stock preparation line, forming machines, drying systems, trimming machines, and mould manufacturing. We also offer a rapid prototyping service for testing new product designs before committing to production-scale moulds. Molded Fibre Product Types 1. Thick-Wall Products — Rough finish, single-mold process. Products: egg trays, fruit trays, cup carriers, seed trays, shoe inserts. Made on rotary machines (PRF series). Highest volume, lowest cost per piece. 2. Transfer Moulded Products — One smooth side, one textured side. Two-mold process. Products: industrial packaging, electronics cushions, appliance protection. Made on reciprocating machines. 3. Thermoformed Products — Both sides smooth, precise wall thickness, premium finish. Multi-stage heated pressing. Products: plates, bowls, clamshells, meal trays, cosmetics trays, medical trays. Made on flatbed machines (PFA series). 4. Processed Products — Thermoformed base with additional finishing: toasting (colour), coating (moisture barrier), printing (branding), cutting (custom shapes). Premium end of molded fibre — 100% biodegradable and compostable. Raw Materials for Pulp Molding Parason stock preparation systems handle: Waste paper / OCC — Most common. Available globally. Sugarcane bagasse — Agricultural waste from sugar mills. Strong, light-coloured products. Bamboo — Fast-growing, high-fibre content. Wheat straw — Agricultural waste. Hardwood / Softwood pulp — Virgin fibre for highest quality applications. Capacity Planning: 3 TPD to 100+ TPD ScaleCapacityTypical ProductsSuited For Small3 to 5 TPDEgg trays, basic traysNew entrants Medium10 to 30 TPDTableware + egg traysGrowing businesses Large50 to100+ TPDFull product rangeIndustrial-scale For project evaluation, contact our engineering team. Why Parason for Pulp Molding Systems Complete turnkey systems — stock preparation through finished product 3 TPD to 100+ TPD — small egg tray operations to industrial-scale In-house mould manufacturing — 25+ VMC machines Rapid prototyping — test product design before production moulds Raw material flexibility — waste paper, bagasse, bamboo, wheat straw, wood pulp 75+ countries — installations with on-site commissioning and training 50+ years — engineering experience in pulp and paper technology Stock preparation expertise — decades of fibre processing knowledge Ready to Start Your Molded Fibre Project?Parason — complete turnkey systems in 75+ countriesGet a Quote → Related reading: Sugarcane Bagasse Plate Making Machine | Molded Fiber Egg Cartons | Molded Fiber Clamshell Containers ## Paper Machine Spare Parts URL: https://www.parason.com/blog/paper-machine-spare-parts Date: 2023-12-24 Category: paper-machine Buy Only Genuine Paper Machine Spare Parts To bring more productivity in your paper mill production you should have time to time change and update paper machine spare parts. Parason Machinery has developed genuine paper machine spare parts with standardized processes, tools, and metrics to ensure components are delivered quickly. Benefits: Reduced Maintenance Costs Timely Delivery Assurance Increased Performance Efficiency Long-term Saving Customer Satisfaction Parason is the World's leading company in paper pulp making machines. It is India's No.1 company which manufactures, supplies and exports machines, equipment and spare parts to various countries. Paper machine spare parts have their own working efficiency: Screen Rotor Parason has produced a screen rotor with an upgraded option that can save energy. It has adjustable speed, improved debris removal efficiency and removes dimensionally unstable impurities easily. Centricleaner Bottles Centricleaner has smooth internal surface and small diameter ensuring outstanding performance that removes impurities from the pulp. It works with 0.5-1.0% pulp consistency and is used for all grade of paper production. Contact Parason for genuine Paper Machine Spare Parts. ## Paper Pulp Machine Parts URL: https://www.parason.com/blog/paper-pulp-machine-parts Date: 2023-12-24 Category: stock-preparation Most Preferred Paper Pulp Machine Parts Producing Ultra-smooth And Consistent Paper Pulp Pulp is a composite mixture of fibrous material created by separating cellulose fibers through chemical or mechanical processes. Major pulp production categories include Chemical, Kraft, Sulfite, Semichemical, and Mechanical varieties. Pulp Machine Parts The primary function of pulping machinery involves separating fibers in raw materials. Raw materials undergo rapid rotation causing fiber breakage under heavy pressure - a process termed "slurring" that produces slurry output in the Hi-Consistency Pulper. In the Agitator Tank, pulp undergoes high-pressure beating (refining). This cylindrical vessel contains an impeller functioning as a stirrer to maintain continuous rotation. Parason manufactures various pulping machines with multiple specifications. The Hi-Consistency pulping machine provides excellent de-fiberizing with strong fiber to fiber friction. The Dilution Pulper effectively removes plastics and foreign materials while diluting high consistency stock. The Off-Center Pulper removes large-sized plastics with minimal degradation. Paper Making Machine Pulp-to-paper transmission is essential for final product creation. The Dewaterer and Disperser feeds pulp from pulping machines to automated paper machinery. The paper machine comprises Forming Section, Wet Press Section, Dryer Section, and Calendar Section. Contact Parason for quality paper pulp machine parts. ## Disperser Disc URL: https://www.parason.com/blog/disperser-disc Date: 2023-12-24 Category: stock-preparation Buy Best Disperser Disc To Get Quality of Pulp Parason specializes in disperser discs and is a leading paper pulp making machine manufacturer in India, offering complete dispersion system solutions. The company supplies paper pulp machines and spare parts globally, backed by over 40 years of engineering expertise. A disperser disc serves the major purpose of hot dispersion to render ink specks invisible and prevent residual specks. It modifies fiber quality by removing impurities through applied pressure and eliminates ink from fibers to deliver efficient results. Disperser discs are a critical component of the dispersion system in any modern paper mill. Get Disperser Disc – Segmental Conical & Full Circle Parason machines are engineered to manufacture pulp from waste fiber sources including office paper, cardboard, and newspaper. Waste fiber recycling requires removing impurities such as dust, ink, shives, and plastic materials. This process involves key stages such as pulping, cleaning, screening, and deinking. Paper manufacturing relies on cellulose fiber extracted from fiber materials like wood, cardboard, and paper. The crushing process yields cellulose fiber that provides paper with flexibility, strength, and natural white color. For plants processing agricultural raw materials, agro-wood pulping systems are essential. If ink remains in pulp, it compromises product quality and color consistency. Ink contains chemicals that reduce pulp strength, making removal essential. Disperser discs remove ink while preserving fiber integrity within the pulp. The component offers easy installation, being a removable spare part designed for cleaning purposes and customized per machine requirements. Parason also supplies refiner plates, screen baskets, and other replacement parts for complete mill maintenance. Related Products Dispersion System Disperser Deflaker Conical Refiner Twin Disc Refiner Bleach Tower Contact Parason directly for disperser disc inquiries. ## Deflaker Disc URL: https://www.parason.com/blog/deflaker-disc Date: 2023-12-24 Category: stock-preparation Parason Deflaker Disc Deflaker combines the features of a fixed deflaker disc set and a mating rotating set mounted to a head coupled to a drive motor. As part of Parason's deflaking equipment range, it delivers uniform low energy deflaking. The distance between the mating ring sets is fixed at installation, resulting in uniform clearance producing uniform low energy deflaking. Deflaker disc is a completely removable and re-buildable rotating assembly for ease of maintenance and increased reliability, with a hinged access door for easy access without disconnecting inlet or outlet lines. Specification Made of Stainless steel Various filling designs available for specialized applications Rotor removal arm Additional mechanical seal options available Parason Deflaker Disc Perfect Solution for Paper Mill Hole Type High speed deflaker (1500-3000 RPM) needed for deflaking market pulp. Fiber bundles are completely deflaked into individual fibers by hydro-dynamic shock waves, substantially improving strength and formation. Conical Deflaker Pulp gets more area to deflake as rotor and stator is designed in conical shape. Consumes less power with no fiber loss while deflaking. Consistent deflaking due to online gap adjustment. Ring Type Deflaker Pulp stock passes through the gap between rotor and stator teeth. High-speed rotation creates strong turbulence and hydro-dynamic waves releasing fiber bonds through impact and friction. Contact Parason for Deflaker Disc inquiries. ## Paper Mill Spare Parts URL: https://www.parason.com/blog/paper-mill-spare-parts Date: 2023-12-24 Category: paper-machine What is a Paper Mill Spare Part? A paper mill spare part is an exchangeable component of papermaking machinery, primarily used to replace failed or damaged units. Spare parts management represents a critical aspect of equipment service administration. Organizations utilize structured processes to ensure the correct component reaches the proper location at the optimal time. Spare parts function as backup components available during emergencies such as machine breakdowns, component damage, or equipment malfunctions. Which are the other customized pulp and paper machine spare parts offered by us? Parason manufactures diverse paper machine spare parts for paper mills, including: Screen Baskets, Hole Baskets, Slotted Baskets Screen Rotors and Parameters Parason Inflow – Centripetal Baskets Refining Plates & Fillings Additional spare parts comprise: Rotors Gear Box Shaft sleeve Screw components Agitator Blade Screen Plates Rotating Assembly Parason manufactures all spare parts to match the specific size and capacity requirements of each machine. All components are original and reliable. Contact Parason for quality Paper Mill Spare Parts at competitive rates. ## Newspaper Recycling Machine URL: https://www.parason.com/blog/newspaper-recycling-machine Date: 2023-12-24 Category: stock-preparation Newspaper Recycling Machine Newspapers are daily companions of several people. Almost 70% of people are daily newspaper readers. Once reading is done, it becomes junk material. Newspaper Recycling is the process of collecting old/used newspapers and recycling them to produce something new. Why is Newspaper Recycling important? Recycling is the best and eco-friendly way to utilize old newspapers. Newspaper Recycling minimizes tree harvesting, reduces greenhouse gas emissions, saves energy and water, and keeps decomposition land pollution-free. Newspaper Recycling Machine and Process The newspaper recycling process combines paper with water in the recycling machine. The machine includes a pulper that separates fibers and removes ink stains and contaminants. Impurities are removed with screening, thickening, and refining machines. Newspapers can be recycled until paper fibers become too short. Long fibers produce stronger products than short-fiber papers. The newspaper recycling process is easier than magazine recycling as it doesn't have plastic/glossy coatings. Recycled Newspaper Products Products include newspapers, food packaging containers like egg cartons, meal trays, cups, bowls, packaging bags, cartons, packaging material, bedding for animals, tissue papers, and much more. Parason Machinery is India's No. 1 manufacturer for Paper Recycling Machines. Contact Parason for more information. ## Pulp Machinery Parts URL: https://www.parason.com/blog/pulp-machinery-parts Date: 2023-12-24 Category: stock-preparation Pulp Machinery Parts Pulp making or pulp cooking is the basic process in pulp formation. There are three main steps: pulp cooking, pulp washing, and pulp bleaching. These processes are done by separate machine parts such as pulp digester, disc filter, twin roll press, vacuum drum washer, etc. The digester is a large container for chemical pulping and cooking section for dissolved fibers. It's used for cooking raw materials like wood, timber, textiles, and other sources. These undergo reactions with chemicals to get paper pulp. The pulp is then sent to washing and bleaching parts. Vacuum drum washer is equipment used for bleaching and extraction of all types of pulps. It's an important part for solving pollution problems and includes a large drum, washing device, peel pulp device, tank, plane distribution valve, and screw conveyor. Vacuum disc filter (disk filter) is used in the washing and bleaching process of chemical pulping. It takes vacuum's negative pressure as driving force for solid and liquid separation, widely applied in white water recycle and paper pulp thickening. Twin-roll press is highly efficient equipment for automatic washing and extraction of pulp concentrates and filtrates, most suitable for black liquor extraction and concentration of pulp. Contact Parason for spare parts paper machine inquiries. ## Paper Machine Equipment URL: https://www.parason.com/blog/paper-machine-equipment Date: 2023-12-24 Category: paper-machine Paper Machine Equipment Parason is elevated by experienced experts and elite engineers with a successful record of maintaining our position at the top in the paper machine equipment industry. Our company has been manufacturing pulp and paper machine equipment for over 40 years. Parason pulp and paper machines are superior in making paper while consuming less time, energy, and money. Our machines help maintain continuity of the paper making process with minimum energy intake. Our machines are developed using automation technologies with fewer manpower requirements. The Importance of Paper Machine Equipment Parason Paper machine equipment is manufactured to 'recycle' paper, which is equally important to the environment. Our machines use fiber obtained from waste materials like office paper, cardboard, clothes, textiles, fabrics, cotton, etc. to give the best quality result. The stock preparation process is the foundation of quality paper production. Parason also manufactures paper machine equipment spare parts to provide a complete solution for your paper mill. Parason is a manufacturer and supplier of the following pulp and paper machine equipment: Pulping — High-consistency pulpers, drum pulpers, and D-type pulpers Cleaning — High-density and low-density cleaners Coarse Screening & Fine Screening Deinking — Flotation cells and deinking systems Thickening — Disc filters, gravity thickeners, and decker thickeners Dispersion — Hot dispersers and mini dispersers Refining — Conical and twin disc refiners Deflaking — Hole, ring, and conical deflakers Agitation — Horizontal and vertical agitators Reject Handling — Reject presses, compactors, and sand separators Paper Machine — Headboxes, fourdriniers, press sections, and dryers Tissue Machine — Crescent formers and yankee dryers Molded Fiber — Forming machines for disposable tableware Contact Parason for paper machine equipment inquiries. ## Paper Mill Machinery URL: https://www.parason.com/blog/paper-mill-machinery Date: 2023-12-24 Category: paper-machine Paper Mill Machinery Paper mill machinery has reduced manpower and saves time, money and energy. It is important to choose the paper mill machinery wisely that gives exact results you want. Paper Mill Machinery from Parason Machinery Dilution Pulper Dilution pulper is connected to hi-consistency pulper. It separates plastics and other foreign material to dilute hi-consistency for stock transfer. The pulper works continuously, ready for the next batch immediately after emptying. It also works as first coarse screen, reducing load on next stage equipment. Fiber Saver Low consistency pulper is connected with fiber saver to treat reject contaminants over the pulper screen plate. The fiber saver removes contaminants like plastic and foreign material, working efficiently for fiber recovery. A trommel screen is often paired with the fiber saver to further reduce the contaminant load before downstream processing. High Consistency Pulper and System When wood chips and fiber material are brought to convert into pulp, they go to the pulper machine that cuts material into small size. Pulper mixes material with water and chemicals to give flexibility to the pulp. Parason also supplies spare parts of the machines. Papers made from Parason machinery are environmentally helpful, reducing tree usage. Paper machines are made in all sizes as per customer requirement. Contact Parason for best paper mill machinery. ## Paper Mill Machine URL: https://www.parason.com/blog/paper-mill-machine Date: 2023-12-24 Category: paper-machine Paper Mill Machine Parason Papermill machines have considerable growth in demand as they perform well in paper production without consuming a lot of energy and time. For more than 40 years, Parason is leading in production of pulp and paper making machines worldwide. Our paper mill machines produce best quality paper by recycling old and used paper products. Each machine is manufactured under guidance of industry experts and renowned engineers with great experience. Best Recycling Paper Mill Machine For You With increased demand for paper, there was need to shift focus from manufacturing new paper to recycling old and used paper. Parason pulp making machines recycle old paper to generate best quality pulp that turns into superior quality paper. Pulping is the basic and initial process in paper-making. Parason manufactures efficient equipment for pulping including pulpers, cleaners, screeners, refiners, etc. With outstanding quality of our paper mill machines and long durability, we guarantee complete support needed in installing machines in your paper mill. Parason paper mill machines are designed by qualified engineers who work hard on developing machines that reduce human effort with maximum technology usage. Buy the best Paper Mill Machine from Parason. Contact Parason for more information. ## Stock Preparation in Paper Mill: Process, Equipment & System Guide URL: https://www.parason.com/blog/stock-preparation-machine Date: 2023-12-24 Category: stock-preparation ☰ Table of Contents (10 sections)1 What Is Stock Preparation in Paper Mill?2 Why Stock Preparation Matters for Paper Quality3 Stock Preparation Process — Stage by StageShow all 10 sections ▼4 Stock Preparation Equipment by Paper Grade5 Stock Preparation Machines at a Glance6 Designing a Stock Preparation System7 Related Resources8 FAQs Every paper mill — whether it produces kraft liner, tissue, writing paper, or duplex board — depends on the quality of pulp reaching the paper machine. Stock preparation in paper making is where that quality is built. It is the series of mechanical and chemical processes that convert raw fibre into clean, refined, and properly conditioned pulp ready for sheet formation (Wikipedia: Papermaking). If the stock preparation system runs well, the paper machine runs well. If it doesn’t, you see holes in the sheet, wire wear, broke generation, and lost production. This guide covers every stage of the process, the equipment involved, and what to consider when designing a system for your mill. What Is Stock Preparation in Paper Mill? Stock preparation is the process of converting raw fibre — whether it’s waste paper, virgin wood pulp, bagasse, or agricultural residue — into a uniform suspension of fibres in water. This suspension (called “stock” or “furnish”) is then fed to the paper machine through the approach flow system. The process involves multiple stages: pulping, cleaning, screening, refining, and thickening. Each stage removes a specific type of contaminant or modifies the fibre properties to achieve the final paper grade requirements. A well-designed system directly affects paper strength, printability, formation, and machine runnability. According to the IEA, the pulp and paper industry is one of the largest industrial energy consumers globally — making efficient stock preparation equipment critical for both quality and cost control. Why Stock Preparation Matters for Paper Quality Raw materials — whether recycled OCC bales or freshly cooked wood pulp — contain contaminants that must be removed before the stock reaches the headbox. Sand, plastic fragments, stickies, ink particles, metal pieces, and oversized fibre bundles all cause problems downstream. A pressure screen basket that clogs due to poorly prepared stock can shut down production for hours. Stickies that pass through will deposit on press felts, dryer cylinders, and calender rolls — requiring expensive cleaning shutdowns. Beyond contaminant removal, the process also develops fibre properties. Refining increases fibre flexibility and bonding potential. Thickening adjusts consistency for storage and downstream processing. Dispersion breaks down contaminant particles to below visible size. Each process stage has a specific engineering purpose that contributes to the final paper quality. In Europe alone, the paper recycling rate reached 75.1% in 2024 (CEPI/EPRC), meaning the majority of paper mills worldwide now process recycled fibre — making robust stock preparation systems more important than ever. Stock Preparation Process — Stage by Stage The entire process follows a logical sequence. Each stage operates at a specific consistency range and removes or modifies specific contaminant types. Here is how a typical system flows from raw material intake to the headbox. Stage 1: Pulping (Slushing) Pulping is the first step in the stock preparation process. Raw material is mixed with water in a pulper to break it down into individual fibres. High-consistency pulping (12 to18% consistency) is used for waste paper grades like OCC, mixed waste, and white waste. Parason’s HICON™ Pulper (HM Series) operates at 15 to16% consistency and is available in capacities ranging from 8 TPD (HM-3, 90 kW) up to 200 TPD (HM-35, 650 kW). At this consistency, contaminants stay large and intact — making them easier to reject through a screen plate at the pulper base. Drum pulping offers gentle fibre separation for contaminated grades. The SharpEdge™ Drum Pulper (PDP Series) uses L-Bar Knife Metallurgy and operates at 15 to18% consistency. Capacities range from 150 TPD (PDP-15, 132 kW) to 1,000 TPD (PDP-100, 1000 kW). Low-consistency pulping (4 to5% consistency) suits virgin pulp and cleaner recycled grades. The Low Consistency Virgin Pulper (LCV Series) covers 50 TPD (LCV-10, 75 kW) up to 600 TPD (LCV-80, 300 kW). Stage 2: High-Density Cleaning Immediately after pulping, the stock passes through high-density cleaners to remove heavy contaminants — stones, glass, metal, and sand — by centrifugal force. Parason manufactures two HD cleaner variants. The HDCS Series (steel construction) handles virgin pulp applications with flow rates from 1,300 to 8,000 LPM across six models. The HDCC Series (ceramic-lined) is built for recycled fibre applications where abrasion resistance matters, with flow rates from 800 to 12,000 LPM. Stage 3: Coarse Screening After HD cleaning, the stock enters coarse screens to remove large contaminants — plastics, tape, and oversized fibre bundles — that survived pulping. For mills processing mixed waste, the Turbo Separator (TS Series) combines pulping and screening in a single unit. It handles 25 to 200 TPD and is particularly effective for separating light rejects (plastics, foams) from the accepted fibre stream. The Horizontal Reject Sorter (HRS) recovers usable fibre from coarse screen rejects — reducing fibre loss and improving overall system yield. Models range from 8 TPD (HRS-01, 22 kW) to 40 TPD (HRS-03, 55 kW). Stage 4: Fine Screening Fine screening removes remaining shives, fibre bundles, and small contaminants that coarse screens cannot catch. Parason’s Fine Screen (VSL Series) uses a MULTIVANE ROTOR design that eliminates pulsation and delivers smooth, consistent screening performance. The range covers 12 models from 8 TPD (VSL-04, 11 kW) up to 1,360 TPD (VSL-18/19, 200 kW). Slot widths range from 0.10 mm to 0.60 mm depending on the paper grade. For approach flow screening (just before the headbox), the Inflow Screen (VIS Series) handles 50 to 400 TPD as the final protection before sheet formation. Parason manufactures screen baskets in-house — over 800 baskets annually — with hole sizes from 1.0 mm and slot widths from 0.10 mm. Baskets are available in straight, taper, profiled, and countersunk configurations with optional hard-chrome plating (1250 HV hardness). Stage 5: Low-Consistency Cleaning Fine contaminants that pass through screens — sand fines, micro-stickies, and filler particles — are removed through multi-stage low-consistency cleaners operating at up to 2% consistency. Parason offers three LC cleaner variants: the LCC (550 and 1,000 LPM), the PLC-110 for multi-stage fine cleaning, and the PLC-450 for approach flow systems in white paper mills. Medium consistency cleaning (MC Centricleaner) handles 550 to2,000 LPM for intermediate-stage applications. Stage 6: Refining Refining mechanically treats pulp fibres to increase flexibility, surface area, and bonding ability — directly affecting paper strength properties (TAPPI Academy). The Tri Disc Refiner (TDR Series) is Parason’s primary refiner with over 10,000 global installations. It uses splined shaft technology and a rotor that is 60% lighter with a 180% larger opening than conventional double disc designs — delivering a minimum 20% energy saving. Capacities range from 8 TPD (TDR-13, 37 kW) to 600 TPD (TDR-48, up to 3,000 kW). The Confiner (CR Series) — a conical refiner — saves 20 to25% energy through vortex centrifugal flow and is available from 8 TPD (CR-25, 45 kW) to 600 TPD (CR-100, 650 kW). The CylindReX™ (ORX Series) adds Industry 4.0 readiness with optical fibre connectivity for real-time monitoring. For deflaking — breaking apart fibre bundles without full refining — Parason offers hole-type (TDDH), ring-type (TDDR), and conical (CD) deflakers covering 15 to 120 TPD. Stage 7: Thickening After cleaning, screening, and refining, the stock is at low consistency (0.7 to1.5%) and needs to be thickened before storage or further processing. Parason’s Disc Filter (PDF Series) is the primary thickening equipment. The 3.7 Series handles 45 to 190 TPD (3 to 12 discs), while the 5.2 Series covers 105 to 500 TPD (3 to 14 discs). Inlet consistency is 0.7 to1.1% and outlet consistency reaches 8 to12%. For high-capacity multi-layer board mills, the Double Disc Filter (PDDF) processes 300 to 650 TPD with segregated short and long fibre filtrate. Other thickening options include the Gravity Thickener (GDT Series, 90 to 320 TPD), the Folded Thickener (FTH Series, 80 to 270 TPD with only 11 to15 kW power), and the Decker Thickener (DT Series, 10 to 50 TPD for smaller mills). Stage 8: Dispersion (For Recycled Fibre) Mills processing recycled fibre — especially graphic paper grades and white waste — require a dispersion stage to break down stickies, wax, and residual ink into particles so small they become invisible in the finished paper. Parason’s disperser range covers four models: Mini (20 to 30 TPD, 90 to150 kW), DP-500 (35 to 45 TPD), DP-600 (50 to 90 TPD), and DP-750 (90 to 300 TPD). The system includes a dewatering screw, shredder, heater mixer, and the disperser unit. Parason’s proprietary QST (Quartz Surface Treatment) for disperser discs eliminates vibration and load hunting. Stage 9: Deinking (For Graphic Paper Grades) If the mill produces newsprint, writing paper, or tissue from deinked pulp, a flotation deinking stage removes ink particles through air-bubble attachment — a process standardised by INGEDE (International Association of the Deinking Industry). Parason’s deinking system includes primary and secondary flotation stages, followed by the POBT (Parason Oxidative Bleach Tower) operating at 24 to30% consistency for brightness improvement. Read our detailed deinking process guide for the complete workflow. Stock Preparation Equipment by Paper Grade Not every paper mill needs the same stock preparation equipment. The system design depends on raw material and target paper grade: Paper GradeRaw MaterialPulper TypeCleaningScreeningRefiningDispersion/Deinking Kraft / CorrugatedOCC, waste paperHICON or DrumHD + LC (2-stage)Coarse + FineTDR or CRNot required TissueVirgin pulp, deinkedLCV or HICONHD + LC (3-stage)Coarse + Fine + InflowTDR (gentle)Optional (DIP grades) Writing & PrintingVirgin chemical pulpLCVHD + MC + LC (3-stage)Coarse + Fine + InflowTDR + CRNot required Duplex BoardMixed waste, OCCHICON + DLPHD + LC (2-stage)Coarse + Fine (multi-layer)TDROptional Newsprint (DIP)Old newspaper/magazineHICONHD + LC (3-stage)Coarse + Fine + InflowTDRRequired (flotation + bleach) Stock Preparation Machines at a Glance Process StageParason EquipmentCapacity RangeKey Specification PulpingHICON Pulper (HM Series)8 to 220 TPD15 to16% consistency, 90 to650 kW PulpingDrum Pulper (PDP Series)150 to1,000 TPD15 to18% consistency, L-Bar Knife PulpingLC Virgin Pulper (LCV Series)50 to 600 TPD4 to5% consistency, screen plates 12 to16 mm HD CleaningHDCS / HDCC Series800 to12,000 LPMSteel (virgin) or Ceramic (recycled) Fine ScreeningFine Screen (VSL Series)8 to1,360 TPDMULTIVANE ROTOR, 12 models Approach ScreeningInflow Screen (VIS Series)50 to 400 TPDFinal headbox protection RefiningTri Disc Refiner (TDR Series)8 to 600 TPD10,000+ installations, 20% energy saving RefiningConfiner (CR Series)8 to 600 TPD20 to25% energy saving, conical design ThickeningDisc Filter (PDF Series)45 to 500 TPDInlet 0.7 to1.1%, outlet 8 to12% DispersionHot Disperser (DP Series)20 to 300 TPD30% consistency, 100°C, 0.01 mm gap control DeinkingFlotation Cell + POBTMill-specificPrimary + secondary flotation, 24 to30% bleaching Designing a Stock Preparation System: What to Consider Selecting the right system is an engineering exercise, not a catalogue-picking exercise. Here are the factors that determine your system design: Raw material quality: A mill running on clean sorted white waste needs far less screening and cleaning than one processing mixed municipal waste. The contaminant profile drives equipment selection and staging. Target paper grade: Writing paper demands cleaner stock than kraft liner. Tissue requires gentle refining to preserve bulk. Board may need separate stock preparation lines for each ply layer. Production capacity: A 30 TPD tissue mill has a fundamentally different system layout than a 500 TPD packaging mill. Equipment sizing, redundancy, and automation all scale with capacity. Energy efficiency: The TDR refiner delivers a minimum 20% energy saving over conventional double disc refiners, and the Confiner saves 20 to25% through its vortex centrifugal flow design. These savings compound into significant annual reductions at scale. The IEA tracks energy efficiency across the global pulp and paper sector. Water and fibre recovery: Modern systems incorporate fibre recovery from reject streams and water recirculation. A well-designed system minimises fibre loss while maintaining target cleanliness levels. Related Resources Deinking Process in Paper Industry — Complete Guide Paper Machine Technology — Complete Guide Working Principle of Headbox in Paper Machine The Role of Pressure Screens in Paper Industry Kraft Process in Paper Mill Kraft Paper Mill Machinery — Complete Equipment Guide Partner with Parason for Your Stock Preparation System Parason designs and manufactures complete stock preparation systems for paper mills across 75+ countries, with over 2,000 installations worldwide. Whether you are building a new paper mill or upgrading an existing line, our engineering team can design a system matched to your specific raw material, paper grade, and production targets. We also supply screen baskets and refiner plates as replacement parts. Contact our team for a consultation. ## Paper Manufacturing Machine URL: https://www.parason.com/blog/paper-manufacturing-machine Date: 2023-12-24 Category: paper-machine Paper Manufacturing Machine Parason is a paper manufacturing machine company working for more than 40 years. Parason has huge experience and progress in making machines that give best quality products. Eminent engineers and experts have made machines giving best results and keeping continuity for years. High Quality Paper Manufacturing Machines Paper manufacturing machines at Parason are designed so paper can be recycled to make paper. Parason has also manufactured machine equipment and spare parts to help the machine yield several paper products. Paper manufacturing equipment is the easiest way to manufacture paper from recycled paper. These machines consume less time and money and give efficient paper results. Parason machines also give the exact same result of recycled paper as that of wooden chips. Paper manufacturing machine contains equipment like pulper, cleaner, deflaker, etc. that save time and electricity to manufacture paper and give quality product. Pulper grinds the paper and mixes it well with water. Chemicals are added to give flexibility and texture to the product. Spare equipment is available for collecting waste product. A cleaner removes contaminants efficiently like glass, sand, pins etc. Centricleaner is used for all grade of paper production with recycled paper and virgin pulp. Deflaker works as a refiner with compact, sturdy latest mechanism. Contact Parason for Paper Manufacturing Machine inquiries. ## Paper Mill Equipment URL: https://www.parason.com/blog/paper-mill-equipment Date: 2023-12-24 Category: paper-machine Paper Mill Equipment Parason is a manufacturer of advanced technology updated paper mill equipment for paper mills. As a complete paper mill machinery manufacturer, we produce machines that can produce paper from raw material like waste paper, cardboard, newspaper, etc. Why do you need Parason paper mill equipment? Parason paper mill equipment line is well-known for production of paper from raw material generated from waste like bagasse, textiles, fabrics, etc. This is helpful in environmental protection as it doesn't concern cutting down of trees to extract wood for paper manufacturing. Benefits of Parason Paper Mill Equipment Long-Lasting: Parason Machines are designed by highly talented engineers and undergo several processes and experiments before being rolled out. Our engineers ensure machines have long-lasting life. Best Quality: Material used in manufacturing paper machines is of best quality ensuring best results. Parason is a leader in manufacturing and supplying best quality pulp and paper mill equipment. Strong and Reliable: Parason manufactured paper machines undergo several processes to testify their strength and reliability. Machines are tested with different amounts of pulp and different quality of raw material. All Equipment Available in Different Types and Capacities Parason provides all paper mill equipment in variety of sizes and segments for small and large scale paper mills. Our services include complete consultation and turn-key solutions. For a detailed complete paper mill equipment list with specifications and grade-by-grade configuration, see our equipment guide. Contact Parason for Paper Mill Equipment. ## Paper Manufacturing Machinery URL: https://www.parason.com/blog/paper-manufacturing-machinery Date: 2023-12-24 Category: paper-machine Paper Manufacturing Machinery Paper manufacturing is an ancient process going on for 2000 years. The need for paper is ever-growing and will always be. Previously, paper was made from trees causing several trees to be cut down, unwittingly causing global warming. To deal with this problem and minimize tree cutting while producing equal amount of paper, we have machines that produce paper with various raw materials like old paper, used paper, textiles, cellulose, fibers, e-waste, plastic waste, etc. - this is paper recycling. Parason is a leading industry to produce paper recycling machines. These machineries are supplied worldwide in more than 50 countries. Along with machinery, Parason is also a leading supplier of spare parts. The average life span of each Parason machinery is more than 15 years. Parason believes in providing quality services to clients. Clients have been writing from throughout the globe appreciating the performance of our machinery. The machinery includes sub-parts: Pulper, Cleaner, Separator, Fine Screener, Reject Screen, De-inking system, Thickener, Disperser, Refiner, Confiner, Deflaker, Agitator, Water Recovery System, etc. Raw material undergoes various chemical and mechanical processes to form pulp and new paper. Different types of papers can be produced: writing paper, notebook paper, books paper, packaging paper, smooth paper, waterproof paper, corrugated paper, etc. Contact Parason for Paper Manufacturing Machinery. ## Paper Mill Machinery Exporters URL: https://www.parason.com/blog/paper-mill-machinery-exporters Date: 2023-12-24 Category: industry-insights Paper Mill Machinery Exporters India is a large contributor in production of a broad range of machinery and equipment. India is always leading in various production sectors like electrical, textile, tools, construction, mechanical, automobile, oil and gas, packaging, pulp, and paper machinery. Parason has been a consistent exporter of Pulp and Paper Mill Machinery to clients overseas. Parason has a wide client base in almost 60+ countries. Parason has global consultancy services that support organizations to set up new paper mills with international consultants in Germany, The USA, and Europe. Exported Products Integrated mills include a pulp mill and paper mill on the same location. Modern paper mills use power, water, and pulp in large amounts with controlled technology to produce paper sheets. The Disc Filters are the second most exported products with focus on process solutions, mechanical strengths, environmental impact, and reduced ETP load. Parason Disc Filter stands strong with high capacity and efficient working principles. Our precise Screen Baskets are optimized for screening solutions with efficient cleaning and reduced energy consumption. The Screens are extremely durable with high resistance to abrasion, corrosion and impact damage. Some renowned clients are world's famous paper mills from India, Spain, Malaysia, Mexico, Portugal, Turkey, Tanzania, Finland, Ecuador, Kenya, Argentina, Austria, Brazil, Indonesia, Algeria, and South Africa. Due to highest export rate, Parason is recognized as "Export House" by the Government of India. Contact Parason for Paper Mill Machinery exports. ## Paper Making Machine URL: https://www.parason.com/blog/paper-making-machine Date: 2023-12-24 Category: paper-machine Paper Making Machine Recycling paper is the need of today's world considering deforestation growth. Parason manufactures pulping machines that produce paper from recycled raw material. Parason is India's leading manufacturer and most preferred supplier for pulp machines and spare parts. Today, technology has surpassed traditional means of producing paper from tree fibers. The pulp is mainly made from raw materials like waste papers, used papers, paper products, waste textiles, rags, cotton, fabrics, etc. This raw material is mixed with water and undergoes several processes to form pulp which is transformed into paper. Parason is a manufacturer and supplier of best quality pulp making machines and spare parts. Best Quality Paper Making Machine Parason papermaking machines have new advancements in technology. Our machines are developed and tested by R&D specialists. We offer machines ranging from lowest to highest capacity depending on production requirements. Our services include complete solutions from machine installation until the first paper product is rolled out. Parason manufactures best quality machines and spare parts in the paper industry. Parason supplies the complete line of machines required for stock preparation including the pulper, screening assembly, cleaning equipment, screen baskets, screen plates, refiners, refining plates, dispersers, thickeners, deflaking equipment, agitators, etc. Contact Parason for paper making machine inquiries. ## Spare Parts Paper Machine URL: https://www.parason.com/blog/spare-parts-paper-machine Date: 2023-12-24 Category: paper-machine Spare Parts Paper Machine Spare parts for paper machine are the essential factor that helps the machine work fast and effectively. Spare parts work faster and do not damage the whole machine by their process of working. Spare parts can be separated from the machine to clean and use, so the machine gives quality results. Spare parts are reliable parts that reduce maintenance cost of machines. The performance of the machine can be easier with spare parts working continuously. Most work is done by spare parts, reducing load on the entire machine and consuming less energy. Providing Spare Parts for Paper Machine Parason manufactures spare parts for paper machines that produce paper with recycled paper. Machines manufactured at Parason are environmentally friendly. Spare parts help recycled paper mix well with chemicals and water. The machine has other equipment attached to store waste from the pulp. Paper machine has a pulper rotor that cuts paper into small pieces and grinds paper with the mixture to develop pulp. All machines at Parason are made of stainless steel with long life and endless work capacity. Parason paper making machines are fully automatic and easy in handling. Parason spare parts have minimum downtime and are readily available. Its optimum performance gives best results to paper. All spare parts are easy in installation and designed to be suitable to all machine applications. Contact Parason for Spare Parts Paper Machine. ## Paper Machine Supplier URL: https://www.parason.com/blog/paper-machine-supplier-2 Date: 2023-12-24 Category: paper-machine Paper Machine Supplier Parason is the biggest paper machine supplier in the Indian paper industry. Parason is supplying high-quality products for more than 40 years across the world. Our paper machines yield excellent quality paper produced by raw materials especially waste papers and paper products that are recycled to make new papers. Parason machines are efficient in manufacturing great quality paper from raw materials collected from industries, offices, schools. Our machines are manufactured with excellent strength properties capable of handling any type of raw material without causing damage to machines and machine parts. Recycled Paper Machine Supplier The need for recycling paper machines is increasing due to environmental protection concerns. Every paper mill has started adapting to recycling instead of manufacturing paper from fresh raw material. Parason manufactures strong and durable pulp-making machines that efficiently produce pulp with lower intake of water and electricity. Our machines are available in various capacity limits. The machines needed in pulp manufacturing process are the pulper, cleaner, thickener, screener, refiner, etc. Each of these equipment parts carries on their tasks to manufacture good quality pulp. We supply all parts of machines as well as the entire machine line to your paper mill. Parason machines are capable of manufacturing papers for tissue paper, paper boards, cardboards, kraft papers, newsprint papers, paper bags, packaging papers, corrugated papers, etc. Contact Parason for your Paper Machine Supplier needs. ## Paper Machine Technology: Types, Sections & How It Works URL: https://www.parason.com/blog/paper-machine-technology Date: 2023-12-24 Category: paper-machine ☰ Table of Contents (7 sections)1 Paper Machine Technology Types: Fourdrinier, Twin-Wire & More2 Paper Machine Types: Comparison Table3 Paper Machine Sections: Headbox to Pope ReelShow all 7 sections ▼4 Which Paper Machine for Which Paper Grade?5 Paper Machine Capacity & Speed Ranges6 Parason Paper Machine Equipment & Turnkey Solutions7 Frequently Asked Questions If you have spent any time around a paper mill, you know that the paper machine is the heart of the operation. Everything before it — stock preparation, refining, cleaning — exists to feed it. Everything after it — converting, packaging, shipping — depends on what comes off the reel. Understanding how a paper machine works is the first step to making the right investment. The basic principle has not changed in over 200 years: form a wet sheet of fiber on a moving wire mesh, squeeze the water out mechanically, dry it with steam, and wind it onto a reel. Choosing the right paper machine technology types for your mill depends on three factors: the paper grade you plan to manufacture, your daily production capacity, and the quality standards your market demands. This guide breaks down the major paper machine technologies, explains how each section works, and helps you understand what to look for when evaluating paper manufacturing equipment. Setting Up a Paper Machine Line?2,000+ installations across 75+ countries — Talk to our paper machine engineersGet a Quote → Types of Paper Machine Technology When paper mill professionals talk about “machine type,” they are usually referring to the forming section — the part of the machine where dilute fiber slurry becomes a recognizable wet sheet. The forming technology you choose locks in several things: which paper grades you can make, how fast you can run, and the quality ceiling of your product. Fourdrinier Paper Machine Ask any paper technologist and they will tell you — the Fourdrinier is still the workhorse of the industry. It is the most widely used paper machine technology type worldwide. Stock from the headbox flows onto a single continuous wire mesh, where water drains progressively through gravity, table rolls, hydrofoil elements, and suction boxes. Fourdrinier machines handle a wide range of paper grades — from lightweight writing paper to heavy kraft liner. They are versatile, well-understood, and available across a broad capacity range. Most paper mills producing kraft paper, writing paper, newsprint, or packaging board use some variation of the Fourdrinier design. For a detailed breakdown of kraft paper machine specifications and equipment, see our dedicated guide. Twin-Wire Former In a twin-wire former, the stock is deposited between two converging wires instead of on a single flat wire. Water drains from both sides of the sheet simultaneously, which gives a more uniform structure through the thickness of the paper. Twin-wire forming is preferred for grades where two-sidedness is a problem — where the top and bottom surfaces of the paper need to look and feel similar. It is also used at higher speeds because the enclosed forming zone controls the stock jet better than an open Fourdrinier table. Cylinder Mould Machine Cylinder mould machines use rotating screen-covered cylinders that dip into a vat of diluted stock. Fiber collects on the cylinder surface, and each cylinder adds one layer. This makes cylinder mould machines ideal for multi-layer paperboard — duplex board, triplex board, and specialty grades like blotting paper. These machines run at lower speeds (typically 50 to200 MPM) than Fourdrinier or twin-wire formers, but they produce board with excellent ply bonding and are simpler to operate for multi-layer products. Multi-Wire Fourdrinier For heavy multi-layer board production, machines use multiple Fourdrinier wire sections — each section forming one layer, which are then combined wet-on-wet before the press section. Parason builds paper machines with single, double, triple, and four-wire configurations depending on the end product. Paper Machine Technology Types: Comparison Table ParameterFourdrinierTwin-Wire FormerCylinder MouldMulti-Wire Forming methodSingle wire, gravity + vacuum drainageTwo converging wires, bilateral drainageRotating cylinders in stock vatMultiple Fourdrinier wires, wet-on-wet Paper gradesKraft, writing, newsprint, packagingHigh-quality printing, fine paper, tissueDuplex board, triplex board, blottingHeavy kraft, multi-layer board, art card, FBB GSM range40 to300+ GSM40 to200 GSM200 to600+ GSM (multi-layer)150 to500+ GSM Speed rangeUp to 1,200 MPMUp to 1,200 MPM (paper); 1,500 MPM (tissue)50 to200 MPMVaries by configuration Sheet uniformityGood (single-sided drainage)Excellent (two-sided drainage)Good per layerVery good (controlled layer bonding) Best forMost general grades — first mill choiceHigh-speed, high-quality gradesMulti-layer board gradesHeavy board with specific layer properties Paper Machine Sections: How Each Part Works Every paper machine — regardless of its forming technology — consists of a series of sections. Each section performs a specific job in transforming diluted stock into a finished reel of paper. Knowing how a paper machine works section by section is essential whether you are setting up a new mill or upgrading an existing line. 1. Headbox In our experience with over 2,000 installations, the headbox is where most quality problems either start or get solved. It receives diluted stock from the approach flow system and must distribute it with perfect uniformity across the full width of the machine. Even a small variation in the headbox lip opening shows up as a basis weight streak in your finished paper. There are two main types: the hydraulic headbox (uses a turbulence generator and pulsation dampening tank for consistent flow) and the pressurized headbox (uses air cushion pressure for high-speed operation). Parason offers both with automatic dilution control for CD basis weight adjustment and integration with DCS and QCS systems. 2. Wire Section (Forming Section) The wire section is where the paper sheet is formed. Stock from the headbox lands on a moving wire mesh, and water drains through the mesh leaving a wet fiber mat. The drainage is controlled progressively — forming boards first, then hydrofoils, then suction boxes — each stage removing more water without disturbing the fiber structure. Parason’s Fourdrinier wire section supports deckle widths up to 10,000 mm and operating speeds up to 1,200 MPM. Wire configuration options include single wire, double wire, triple wire, and four-wire setups depending on the paper grade and layers required. 3. Press Section Here is a fact that every mill manager knows: for every 1% increase in post-press dryness, dryer steam consumption drops by approximately 4%. That makes the press section the most cost-effective dewatering stage in the entire machine. It squeezes water from the sheet mechanically using felt-covered rolls under high pressure. Press configurations include bi-nip press (for writing and printing grades above 400 MPM), tri-nip press (maximum dewatering for high-speed machines), and the Parason Maxi Press™ shoe press — which extends the pressing nip for 15 to20% less steam consumption, increases dryness from 48% to 54%, and delivers 20% energy savings compared to conventional presses. 4. Dryer Section The dryer section is the largest and most energy-consuming part of any paper machine — it typically accounts for the majority of the total energy cost in papermaking. Steam-heated cylinders evaporate the remaining water from the sheet. The paper wraps around a series of rotating cylinders — the pre-dryer section first (L-shaped and Y-shaped frames, MS/CI or steel dryers), then a size press or film press for surface treatment, followed by the post-dryer section (chrome-plated for a smooth surface finish). Cast iron dryers handle paper widths up to 7,000 mm with diameters of 1,500 to1,800 mm. Steel dryers offer reduced shell thickness for better heat transfer and faster drying. 5. Size Press / Film Press The size press applies a surface coating — typically starch — to improve the paper’s printability, surface strength, and resistance to moisture. A film press provides more uniform coating application at higher speeds with lower chemical consumption. 6. Calender The calender smooths the paper surface and controls thickness uniformity. Soft calender and hard calender options are available with hydraulic loading and electro-mechanical oscillating doctoring. Calendering determines the final finish — from rough packaging surfaces to smooth writing paper. 7. Pope Reel The pope reel winds the finished paper into a large parent roll at the end of the machine. Parason’s auto spool pope reel allows continuous winding without speed reduction — the machine does not stop when one reel is full. The system uses pneumatic loading with cast iron or welded steel supporting drum and internal cooling. 8. Quality Control System (QCS) Modern paper machines include an online quality control system that continuously measures basis weight, moisture, color, and sheet temperature using scanning sensors. This data feeds back to the headbox and press section for automatic profile correction in both cross direction (CD) and machine direction (MD). Need Paper Machine Equipment?Headbox to pope reel — complete lines from 5 TPD to 1,200 TPDSend Enquiry → Which Paper Machine Technology for Which Grade? This is the question we hear most from entrepreneurs entering the paper industry for the first time: “I know what grade I want to make — which machine do I actually need?” Here is a practical mapping based on decades of project experience across 75+ countries: Paper GradeRecommended MachineWire ConfigTypical CapacityKey Equipment Kraft paper / TestlinerFourdrinierSingle or Double wire30 to 500 TPDHydraulic headbox, Tri-nip press Duplex boardMulti-Wire FourdrinierTriple or Four wire50 to 300 TPDMultiple headboxes, couch rolls Writing & printing paperFourdrinier + Twin-WireSingle wire50 to 200 TPDPressurized headbox, Shoe press, Film press NewsprintFourdrinierSingle wire100 to 400 TPDBi-nip press, high-speed dryers Tissue paperCrescent formerTissue machine5 to 100 TPDYankee cylinder, crescent former White top linerMulti-Wire FourdrinierDouble or Triple wire80 to 400 TPDMultiple headboxes for layers Art card / FBBMulti-Wire FourdrinierFour wire50 to 200 TPDCoating station, soft calender The cost of a paper machine depends on multiple factors — production capacity (TPD), paper grade, speed, deckle width, level of automation, and whether you need a complete turnkey solution or standalone equipment. For a project-specific cost estimate, contact Parason’s engineering team. Paper Machine Capacity and Speed Ranges Paper machines are not one-size-fits-all. A small tissue paper production line producing 10 TPD and a large kraft machine producing 800 TPD are completely different — in footprint, capital cost, and engineering complexity. Here are the key specifications for paper machine technology types manufactured by Parason: SpecificationRange Production capacity5 TPD (tissue) to 1,200 TPD (paper & board) Operating speedUp to 1,200 MPM Deckle widthUp to 10,000 mm (10 metres) Paper widthUp to 7,000 mm GSM range13 GSM (tissue) to 600+ GSM (board) Paper gradesKraft, duplex, writing, printing, newsprint, poster, white top liner, art card, FBB Installations2,000+ installations across 75+ countries Parason Paper Machine Equipment Parason manufactures complete paper machines — from headbox to pope reel — for kraft, board, writing, printing, and specialty grades. With over 2,000 installations across 75+ countries, Parason provides paper manufacturing equipment for capacity ranges from 5 TPD (tissue) to 1,200 TPD (paper and board). The equipment portfolio includes hydraulic and pressurized headboxes, Fourdrinier wire sections (single to four-wire), H-type press section with bi-nip, tri-nip, and Maxi Press™ shoe press options, pre-dryer and post-dryer sections, film press, machine calender, QCS, and auto spool pope reel. Parason also provides turnkey solutions — complete project execution from feasibility study to commissioning — for investors setting up their first paper mill. For a broader look at every category of machines used in paper industry — from pulpers and refiners through to finishing equipment — see our complete paper mill equipment guide. ## Paper Mill Services URL: https://www.parason.com/blog/paper-mill-services Date: 2023-12-24 Category: industry-insights Offering Best Pulp & Paper Mill Services and Solutions A paper mill is a factory of papermaking. Paper is produced from vegetable fibers such as wood pulp, old scraps, and other components. The machine used for papermaking in most paper mills is the Fourdrinier machine. Papermill services are as important as paper mill products. Services include regular check-up of machinery, field services, replacement of damaged parts, equipment rebuilds, service maintenance, etc. Paper mills can be completely integrated or non-integrated. Integrated mills include a pulp mill and paper mill on the same location. Modern paper mills use power, water, and pulp in large amounts with controlled technology. Services provided by paper mills include pre-planned actions working in cooperation with mill employees. The mill should work in complete safety environments and focus on continuous development. The R&D team of Parason consistently thrives on improving and developing new services and products for clients. It's an ongoing process of investigation that looks forward to creating systematic activity combining basic and applied research. Maintenance agreements provide more effective support services adapted to each specific mill and culture to optimize maintenance and production efficiency. Parason provides timely and customized resolutions that are cost-efficient, reduce leisure and accidents, and improve machine performance. Contact Parason for Paper Mill Services. ## Paper Machine Solution URL: https://www.parason.com/blog/paper-machine-solution Date: 2023-12-24 Category: paper-machine Paper Machine Solution We have all types of paper machine solutions for your paper mill. Paper making machines are increasing and making advancement in the manufacturing of machines. Machines are the single source of producing paper with all profitable results. Paper machines provide all quality results. All challenges you may occur in future, machines are designed to solve your problem and make your task easy. Perfect Paper Machine Solution Paper machines are always a solution to any work completed easily and fast. Previously papers were made by hand to maintain custom. It was a lengthy process needing lots of effort and manpower. Paper is made from pulp. Pulp consists of fiber obtained from tree wood, cloth or any waste material. Highly advanced machines have made it possible and easy to obtain material. Installation of paper machine is also easy. Benefits of the Paper Machine Paper machine is a continuous operation with operating consistency of 4-6% Reduces burden on downstream equipment Machines are easy in installation Only recycled material can be used to make paper Machines help contaminants separate from pulp Paper machine equipment removes plastic in large pieces with little degradation Parason machinery is designed to manufacture paper from recycled paper only including office paper, cardboard, newspaper, etc. Contact Parason for paper machine solutions. ## Paper Machine Parts URL: https://www.parason.com/blog/paper-machine-parts Date: 2023-12-24 Category: paper-machine Paper Machine Parts Parason paper machine parts raise the productivity of your paper mill by several times. Paper machine parts are designed with an approach of 'ready-to-use'. These parts are handy and can save a lot of time in paper manufacturing. The replaceable parts are an assurance of error-free machine working. Along with stock preparation parts, Parason manufactures paper machine parts like headbox, press, dryers, calender, and reel. These parts contribute to forming section, press section, coating, calendering, and converting. Our paper machine parts are manufactured keeping in mind considerations for moisture content, consistency, kappa number, viscosity, fiber length, fines content, coarseness, zero-span tensile, freeness, beating response, hand-sheet testing, etc. Parason is a worldwide trusted supplier of pulp and paper machine parts. Our parts are made up of robust and durable material. Paper machine parts are developed with the vision to reduce maintenance cost. Spare parts are essential factors. It is advisable to keep ample spare parts to avoid discontinuity of manufacturing process. To avoid issues, every paper mill should secure some spare parts. Parason paper machine parts help reduce workload on the machine and can be easily transported. Our parts are designed to intake low energy and give higher output. Contact Parason for Paper Machine Parts. ## Paper Machine India: Direct From Manufacturer URL: https://www.parason.com/blog/paper-machine-india Date: 2023-12-24 Category: paper-machine Paper Machine India Parason is the leading paper machine company in India. Parason has always endeavored to go beyond boundaries and scale newer peaks of excellence. Parason focuses on manufacturing pulp making machines from recycled paper, which is helpful to the environment. Parason was established over 40 years ago in India and grown rapidly in manufacturing and supplying pulp paper machine worldwide. Parason manufactures eco-friendly machines that give exact results as that of wood fiber paper. Parason machines are made of stainless steel and connected with spare parts working efficiently. Paper making machines are fully automatic and easy in handling, giving better quality paper from recycled paper. Pulp machines manufactured at Parason work faster and paper can be produced in tons daily. Use of recycled paper pulp gives the exact same quality to paper like that from wood pulp. Get Your Paper Machine in India Paper was made from wood fibers from the beginning in China. The wood fiber gives strength to paper. The quality is good with texture that maintains paper quality. Parason supplies paper pulp making machines to more than 62 countries with a desire to spread wings overseas. The requirement for equipment and spare parts is growing as Parason supplies efficient and excellent engineered machines. The main motive of Parason is to make a greener world and recycling of waste. Recycling helps maintain quality and help the environment reduce paper waste and save trees. Contact Parason for Paper Machine India. ## Paper Machine Manufacturer in India URL: https://www.parason.com/blog/paper-machine-manufacturer Date: 2023-12-24 Category: paper-machine Paper Machine Manufacturer Parason is India's No.1 paper machine manufacturer with over 40 years of experience. Our machines are supplied worldwide to more than 62 countries. Parason focuses on eco-friendly paper production through recycling. As a leading paper machine manufacturer, Parason offers complete turnkey solutions for paper mills. Our machines are designed by experienced engineers and developed using latest automation technologies. Why Choose Parason as Your Paper Machine Manufacturer? Over 40 years of manufacturing experience Exported to 62+ countries Complete turnkey solutions Energy-efficient machines Environmentally friendly designs Strong after-sales support Our manufacturing facility produces complete range of stock preparation equipment, paper machines, and spare parts. Every machine undergoes rigorous quality testing before delivery. Parason machines are capable of producing various paper types including kraft paper, tissue paper, writing paper, newsprint, corrugated board, and packaging materials. Contact Parason for Paper Machine Manufacturing needs. See our complete paper mill machinery range and manufacturer comparison. ## Paper Machine Producer URL: https://www.parason.com/blog/paper-machine-producer Date: 2023-12-24 Category: paper-machine Paper Machine Producer Parason is an established paper machine producer for more than 4 decades worldwide. As a leading producer, we understand the requirements of paper mills and deliver machines that exceed expectations. Our production facilities are equipped with advanced manufacturing technology. Every machine is produced with precision engineering and quality materials ensuring long operational life. Production Capabilities Stock preparation systems (10-500 TPD) Paper machines for various grades Tissue machines Molded fiber equipment Complete spare parts production Parason produces machines using high-quality stainless steel and specialized alloys. Our in-house foundry produces refiner plates and other critical components. As a trusted paper machine producer, we have supplied over 360 complete pulp streets globally. Our machines are known for reliability, efficiency, and low maintenance requirements. Contact Parason for paper machine production inquiries. ## Paper Machine Components URL: https://www.parason.com/blog/paper-machine-components Date: 2023-12-24 Category: paper-machine Paper Machine Components Parason is a worldwide supplier of paper machine components for all types of mills. We offer comprehensive range of components designed for reliability and performance. Stock Preparation Components Pulper rotors and impellers Screen baskets and plates Refiner plates and fillings Cleaner components Agitator blades Paper Machine Components Headbox parts Forming section components Press section parts Dryer section components Calendar and reel parts All components are manufactured using high-quality materials including stainless steel and specialized alloys. Our components are designed for easy installation and long service life. Parason supplies components that are compatible with various machine makes and models. We provide technical support for component selection and installation. Contact Parason for Paper Machine Components. ## Paper Board Making Machine: The Complete Paperboard Manufacturing Line URL: https://www.parason.com/blog/paper-board-machine Date: 2023-12-24 Category: paper-machine A paper board making machine is the multi-ply forming line that turns pulp into rigid paperboard, the stiff, layered material behind most cartons and packaging. It works differently from an ordinary paper machine in one key respect: it forms several plies and bonds them into a single sheet, so one line can produce duplex board, folding box board, kraftliner and other grades by changing the pulp in each layer. Parason has built pulp and paper machinery since 1976, with more than 2,000 installations across 75 countries. We design, manufacture and supply complete paper board lines, from stock preparation through to the reel, in capacities from 200 to 1000 TPD. The sections below explain how the line works, the specifications worth checking before you buy, and the grades a single machine can run. What a Parason paper board line includes Buy a board line from Parason and you get the full production train from one supplier, not a single machine you then have to integrate with everything around it. One partner stays responsible from the first engineering drawing to commissioning and after-sales support. A complete line covers stock preparation, the multi-ply forming section, pressing and drying, surface treatment, and finishing on the reel, tied together by the automation that keeps the board within spec. Because the plies are formed separately, the same line can move between board grades by adjusting the pulp in each layer. For a mill that wants to serve more than one packaging market, that flexibility is the main reason to invest in a proper multi-ply line rather than a single-ply machine. Planning a duplex line specifically? See our guide to duplex board mill machinery. Equipment in a Parason paper board line A complete paper board line is built from eight main equipment sections, each one shaping the sheet before handing it to the next: Stock preparation systemPulps, cleans, screens, refines and thickens the furnish for each ply. Multi-ply paper machine headboxDistributes the furnish evenly across the full width for each ply. Multi-ply forming (wire) sectionForms and couches the plies into a single wet web. Press section with shoe pressSqueezes out water and bonds the plies, often with a shoe press. Steam-heated dryer sectionSteam-heated cylinders bring the board to its target moisture. Size press & coating unitApplies surface size or coating for a print-ready top. Calender (smoothness & caliper)Sets the board's smoothness and caliper. Pope reel & rewinderWinds the finished board for slitting and rewinding. Planning a paper board line?Since 1976 | 2,000+ installations | 75+ countries. Get equipment specs for your grade and capacity.Get a Quote → How multi-ply board is formed The part that sets a board machine apart is the forming section, where several layers are built up and joined. There are three common ways to do it, and a line is usually configured around one of them: Multiple Fourdriniers. Each ply is formed on its own flat wire, then the wet layers are couched together into a single web. This setup gives strong, even formation and handles a wide basis weight range, which is why it is common for higher-capacity board. Top-wire former on the heavy ply. Adding a second wire over the main table drains the thick base ply from both sides. That improves formation and lets the machine run faster without losing sheet quality. Cylinder mould (multi-vat) forming. Rotating mesh cylinders sit in vats of stock and pick up each ply in turn. It is a proven route for multi-ply board and remains in use where the grade and scale suit it. In every case the plies are joined while still wet so the fibres bond into one sheet. Getting this stage right is what gives the finished board its stiffness and a clean top layer to print on. The paperboard manufacturing line, section by section A complete board line runs as a sequence of sections, each handing the web to the next: How a paper board line runs, section by sectionA paper board making line in sequence: stock preparation, multi-ply forming, press section, dryer section, size press and coating, calender, then reel and rewinder.PAPER BOARD LINE: STOCK PREP TO REELStock prepFormingPressDryerSize pressCalenderReelThe paper board line in sequence: stock preparation, multi-ply forming, press, dryer, size press and coating, calender, then reel. Stock preparation. Each ply needs its own furnish at the right freeness, so before forming, the line runs the recycled or virgin stock through pulp preparation systems, stock cleaning equipment, pulp screening machines and refining equipment. This stage decides much of the final strength and cleanliness of the board. See stock preparation. Headbox and forming. A paper machine headbox feeds stock evenly across the width for each ply, after which the formers build and couch the layers into a single web. Press section. The wet web passes through presses that squeeze out water and bond the plies. Modern lines often use a shoe press here to remove more water and lift strength before drying. Dryer section. Steam-heated cylinders take the board down to its target moisture. Board carries more water than light paper, so the dryer section is sized accordingly. Size press and coating. Surface size or a coating is applied to give the white top its print surface. The choice of size press, blade or curtain coating depends on the grade and finish you are selling. Calender. The board passes through calender rolls that set its smoothness and caliper, the controlled thickness buyers specify. Reel and rewinder. The finished board is wound on the reel, then slit and rewound for the converter. See the complete paper machine equipment range. A quality control system (QCS) runs across the machine, measuring basis weight, moisture and caliper so the board stays inside tolerance at speed. Key specifications to check before you buy When you compare board lines, these are the figures that decide whether a machine fits your plan: SpecificationWhy it matters Number of pliesSets which grades and weights you can make Basis weight range (gsm)Packaging board typically runs from roughly 150 up to 450 gsm and higher; confirm the range you need Capacity (TPD)Has to match your market and furnish supply Design and operating speedAffects output and the forming setup required Trim widthDetermines sheet sizes and roll widths FurnishRecycled, virgin or mixed changes the stock prep design Parason builds each line to the grade, trim width, basis-weight range and speed your project requires, rather than to a fixed catalog spec. Tell us your target grade and capacity and our team will confirm the exact figures for your line. Production capacity Board lines are sized to the mill they serve. As a guide: CapacityBest fit 200 TPDRegional or first board mill 300 to 500 TPDEstablished packaging mill 750 to 1000 TPDLarge or export-focused mill A 200 TPD setup suits a regional or first board mill, mid-range lines of 300 to 500 TPD fit established packaging mills, and 750 to 1000 TPD lines serve large or export-focused operations. Board grades you can produce A single multi-ply line can make the main packaging grades by changing the furnish in each ply: GradeHow it is builtTypical weight & use Duplex boardCoated white top over a grey recycled back (C1S)Mid-weight; toothpaste, pharma and cereal cartons Folding box board (FBB)Mechanical-pulp core between chemical-pulp layersLight to mid; cosmetics, food and pharma cartons Kraftliner / CUKMostly virgin kraft fibre, very strongHeavier; corrugated liners and heavy packaging Grey board / chipboardDense recycled core, uncoatedHeavy; rigid and luxury gift boxes SBS100% bleached virgin pulp, white both sidesPremium graphic and food packaging Duplex board is the workhorse of carton packaging because the coated white top prints well while the grey recycled back keeps cost down. Folding box board trades some of that economy for extra stiffness, kraftliner board machinery is chosen where strength leads, and grey board gives the rigid core used in premium boxes. End uses run across food and beverage, pharmaceuticals, personal care and the folding cartons behind e-commerce. Tell us your board grade and capacityDuplex, FBB, kraftliner, grey board or SBS. We will prepare a line proposal for your mill.Request a Proposal → How paper board is manufactured Paper board is made in a clear sequence of steps, from preparing the furnish to winding the finished board: Stock preparation. Each ply's furnish is pulped, cleaned, screened and refined to the right freeness. Forming. A headbox lays each ply onto its wire and the formers couch the wet plies into a single web. Pressing. The press section squeezes out water and bonds the plies, often with a shoe press. Drying. Steam-heated cylinders take the board down to its target moisture. Sizing and coating. A size press or coater applies surface size or a pigment coating to give the white top its print surface. Calendering. Calender rolls set the board's smoothness and caliper. Reeling and finishing. The board is wound on the reel, then slit and rewound; converters then finish it by printing, laminating or embossing. A recycled core keeps the raw material cost low while the coated top still gives a clean surface for retail print, which is the economic logic behind most packaging board. Raw materials A paper board line draws on two material streams: fibre and surface materials. Fibre. Most packaging board runs on recycled and waste-paper furnish (OCC and mixed waste) in the core, with a brighter ply on top. Virgin kraft is added where the grade needs strength, as in liners: long softwood fibre lifts strength while shorter hardwood fibre helps a smooth, printable surface. The split is well documented: around 54% of cartonboard is produced from recovered or recycled fibre, with the rest from virgin pulp (Pro Carton, CEPI). Surface materials. The white top is built with mineral pigments, mainly kaolin (china clay) and calcium carbonate, bound by starch or a latex binder and applied at the size press or coater. Surface starch sizing also lifts stiffness and printability. A recycled line puts more load on cleaning and screening, so the stock preparation has to be specified for the furnish you actually plan to run. Parason board-mill equipment in action Live installations at working paper board mills: the stock preparation and recycled-fibre equipment that feeds a board line. Deinking system cleaning recycled furnish at Rayana Paper Board. Disc filter thickening stock at Lohia Paper & Board. Booster Maxi Press lifting pulp consistency at Seshasayee Paper & Boards. A growing market for paperboard Demand for paperboard packaging keeps climbing as brands move away from single-use plastic and as e-commerce drives folding-carton volumes. The global paperboard packaging market sits at roughly USD 238 billion in 2026 and is growing at about 7.5% a year (The Business Research Company, 2026). For a mill, that trend is the case for investing in a board line that can serve several grades and markets from one machine. Where Parason supplies paper board making machines Parason has supplied paper board and pulp machinery to more than 2,000 installations in over 75 countries. Customers span six regions: India: the home market, with the largest installed base. South and South-East Asia: Bangladesh, Nepal, Sri Lanka, Indonesia, Vietnam, Thailand, the Philippines and Malaysia. Middle East: Saudi Arabia, the UAE, Egypt, Iran and Turkey. Africa: Nigeria, Kenya, Ethiopia, Tanzania and South Africa. Latin America: Brazil, Mexico, Colombia, Peru and Chile. Europe: established packaging and board mills across the continent. Wherever your mill is, Parason delivers and commissions the line on a turnkey basis. Contact Parason to discuss supply to your country. Why mills choose Parason as their paper board machine supplier A complete line from one supplier, stock preparation to reel, with the automation that ties it together A record going back to 1976, with over 2,000 installations in 75 countries and customers across India, Africa, South-East Asia, the Middle East and Latin America Turnkey delivery covering design, installation, commissioning and spares Lines built to the grade and capacity you specify, not a fixed package Tell us the grade and capacity you are planning, and we will put together a line proposal. Contact Parason. ## Paper Industry Machinery URL: https://www.parason.com/blog/paper-industry-machinery Date: 2023-12-24 Category: industry-insights Paper Industry Machinery The paper industry requires specialized machinery for efficient paper production. Parason offers comprehensive range of paper industry machinery designed for optimal performance and reliability. Complete Range of Paper Industry Machinery Stock preparation equipment Pulping machines Screening and cleaning systems Refining equipment Thickening and dewatering machines Paper machines Finishing equipment Industries Served Kraft paper mills Tissue paper mills Writing and printing paper mills Newsprint mills Packaging paper mills Board mills Parason paper industry machinery is designed for energy efficiency and environmental sustainability. Our machines help mills reduce operating costs while maintaining product quality. We provide complete support including engineering, equipment supply, installation, commissioning, and after-sales service. Contact Parason for Paper Industry Machinery. ## Paper Industry URL: https://www.parason.com/blog/paper-industry Date: 2023-12-24 Category: industry-insights Paper Industry The paper industry is one of the oldest and most essential industries globally. It plays a crucial role in packaging, printing, communication, and sanitation. Parason is a leading machinery supplier to the paper industry across the globe. Paper Industry Overview The global paper industry produces over 400 million tonnes of paper annually. With growing environmental concerns, the industry has shifted towards recycled paper production and sustainable practices. Parason's Role in the Paper Industry Supplying complete stock preparation systems Manufacturing paper machines for various grades Providing spare parts and components Offering turnkey solutions for new mills Supporting existing mills with modernization Parason has been serving the paper industry for over 40 years with reliable machinery and excellent service. Our equipment is installed in 62+ countries worldwide. Contact Parason for Paper Industry machinery. ## Mono Block Fillings URL: https://www.parason.com/blog/mono-block-fillings Date: 2023-12-24 Category: refiner-technology Mono Block Fillings Parason mono block fillings provide smooth and uniform refined pulp for your paper mill. These fillings are designed for optimal refining performance and extended service life. Features of Mono Block Fillings Single-piece construction for uniform quality Precise bar patterns for consistent refining High wear resistance materials Optimized for energy efficiency Easy installation and replacement Benefits Improved fiber development Consistent pulp quality Reduced energy consumption Extended operational life Lower maintenance costs Parason manufactures mono block fillings in various patterns and sizes to match different refiner types and applications. Our fillings are made using specialized metallurgy for maximum wear resistance. Contact Parason for Mono Block Fillings. ## Molded Pulp Engineering Solutions URL: https://www.parason.com/blog/molded-pulp-engineering Date: 2023-12-24 Category: molded-fiber Molded Pulp Engineering Solutions Parason provides comprehensive molded pulp engineering solutions for developing molded fiber products and sustainable packaging. Our engineering team designs complete production systems. Engineering Services Product design and development Mold design and manufacturing Production line engineering Process optimization Quality control systems Applications Food packaging (plates, bowls, cups) Protective packaging Industrial packaging Agricultural trays Consumer products Our engineering solutions help businesses transition from plastic to sustainable molded fiber packaging. We provide complete support from concept to production. Contact Parason for Molded Pulp Engineering Solutions. ## Molded Fiber Plant URL: https://www.parason.com/blog/molded-fiber-plant Date: 2023-12-24 Category: molded-fiber Molded Fiber Plant Are you looking to set up a molded fiber plant? Parason is a molded fiber machine manufacturer providing turnkey solutions worldwide for sustainable packaging production. Complete Plant Solutions Pulping systems Forming machines Drying systems Trimming machines Stacking and packaging Plant Capacities Parason offers molded fiber plants in various capacities to suit different business requirements, from small-scale operations to large industrial plants. See our detailed guide on paper pulp molding production systems for capacity planning from 3 TPD to 100+ TPD. Benefits of Parason Molded Fiber Plants Turnkey solution with complete support Energy-efficient equipment Flexible product changeover High production efficiency Low operating costs We provide complete project support including site planning, equipment supply, installation, commissioning, and training. Contact Parason for Molded Fiber Plant solutions. ## Molded Fibre Production Line URL: https://www.parason.com/blog/molded-fibre-production-line Date: 2023-12-24 Category: molded-fiber Molded Fibre Production Line Parason offers complete molded fibre production lines for sustainable packaging manufacturing. Our production lines are designed for high efficiency and consistent quality. Production Line Components Pulp preparation system Forming machines (rotary/reciprocating) Hot press drying system Edge trimming machine Quality inspection system Stacking and packaging Production Capabilities Tableware (plates, bowls, cups) Food containers Protective packaging Industrial packaging Custom products Parason production lines are available in various configurations to match specific capacity and product requirements. Read our comprehensive guide on paper pulp molding machines to understand how each forming machine type fits into a complete production line. Contact Parason for Molded Fibre Production Line quote. ## Mini Paper Mill Machine URL: https://www.parason.com/blog/mini-paper-mill-machine Date: 2023-12-24 Category: paper-machine Mini Paper Mill Machine Parason is a supplier of complete mini paper mill machine line equipment worldwide. Mini paper mills are ideal for small-scale production and entrepreneurs entering the paper industry. Mini Paper Mill Capacities 5 TPD 10 TPD 15 TPD 20 TPD 25 TPD Equipment Included Pulping system Screening and cleaning Refining system Paper machine Finishing equipment Benefits of Mini Paper Mills Lower capital investment Smaller footprint Easier operation Flexible production Quick setup Parason provides complete turnkey solutions for mini paper mills including engineering, equipment, installation, and commissioning. Contact Parason for Mini Paper Mill Machine. ## Kraft Paper Machine — Equipment, Setup & Production Line URL: https://www.parason.com/blog/kraft-paper-mill-machinery Date: 2023-12-24 Category: paper-machine ☰ Table of Contents (12 sections)1 What Does a Kraft Paper Mill Machinery Line Include?2 Stock Preparation Machinery for Kraft Paper3 Kraft Paper Machine SectionsShow all 12 sections ▼4 Capacity Ranges5 Quality Control and Automation6 Turnkey Kraft Paper Mill Setup7 Kraft Paper Mill Installations8 Kraft Paper Grades and Applications9 Cost Factors10 Raw Materials11 Why Parason12 FAQs If you are evaluating a kraft paper machine for a new mill or an upgrade project, the first thing you need is clarity on what the production line actually involves — from raw material pulping to the finished reel. That is what this page covers: the complete equipment lineup, real specifications from our product catalog, capacity ranges, and what drives cost. Parason is a kraft paper machine manufacturer with 2,000+ equipment installations across 75+ countries. We are among the leading paper machine manufacturers and paper machine suppliers for kraft, tissue, board, and writing grades. From our experience commissioning kraft mills from 50 TPD to 1,200 TPD — whether running on OCC in India, virgin pulp in Nigeria, or bagasse in a craft paper mill in Brazil — we have learned that the right paper making machinery configuration makes or breaks a kraft mill's profitability. What Does a Kraft Paper Mill Machinery Line Include? A kraft paper mill machinery line converts waste paper (OCC, mixed waste) or virgin pulp into kraft paper for packaging, corrugated boxes, sack paper, and industrial wrapping. The complete line consists of four major sections: Stock preparation system — pulping, cleaning, screening, and refining Approach flow system — consistency regulation, deaeration, and headbox feed Paper machine — forming, pressing, drying, calendering, and reeling Finishing and quality control — calender, size press, winder, and QCS sensors Each section must be designed to match your target paper grade, GSM range, and daily tonnage. A 100 TPD kraft line and a 500 TPD line use fundamentally different equipment sizes, motor ratings, and automation levels. Parason builds complete lines from stock preparation through the paper machine and finishing, all engineered as one integrated system. For a detailed look at the kraft pulping process that feeds into this equipment, see our kraft process guide. Stock Preparation Machinery for Kraft Paper In any kraft paper mill, the stock preparation system does the heaviest lifting. It takes incoming OCC bales — often contaminated with tape, staples, plastics, and wet-strength adhesives — and converts them into clean, refined pulp that your paper machine can actually work with. Get this stage wrong, and every section downstream suffers: sheet breaks on the wire, holes in the finished paper, and customer complaints about contaminant specks. For equipment pricing details, see our pulp machine cost guide. Pulping The first step is defibering — breaking baled waste paper back into individual fibers. Our HICON Pulper (HM Series) operates at 15–16% consistency for efficient defibering with minimal contaminant fragmentation — keeping contaminants large and intact for easier rejection through the screen plate. For larger kraft mills above 150 TPD, the SharpEdge Drum Pulper (PDP Series) handles 150 to 1,030 TPD continuously, with gentle pulping that keeps contaminants large enough to separate easily in later stages. Cleaning and Screening After pulping, HD cleaners (HDCS/HDCC Series) remove sand, glass, staples, and heavy contaminants. Coarse screens (VSM Series) handle initial contaminant removal at 20–610 TPD. Fine screens (VSL Series) then handle precision screening with slot widths as narrow as 0.10 mm, catching stickies and plastic fragments that would otherwise cause defects in finished kraft paper. Fine screen capacity ranges from 30 to 450 TPD depending on basket diameter and slot configuration. If your OCC source has high contaminant loads (common in mixed waste collection), adding an extra screening stage pays for itself in reduced downtime and fewer sheet breaks. For more on screening technology, see our guide on pressure screens in the paper industry. Refining Refining is where you build paper strength. Our Twin Disc Refiners (TDR Series, 8 to 600 TPD) develop fiber bonding that directly controls the burst factor (BF) and ring crush test (RCT) values your packaging buyers specify. The Conical Refiner (CR Series) offers 20–25% energy saving through its vortex centrifugal flow design. The right freeness target depends on your grade, GSM, and forming speed — it is something our process engineers configure during commissioning based on your actual raw material, not textbook values. Whether you call it a kraft paper manufacturing machine, a brown paper machine, a craft paper making machine, or simply a brown paper making machine — the refining stage is what ultimately determines your finished paper strength. Kraft Paper Machine Sections The paper machine is where pulp becomes paper — and where most of your capital investment sits. For kraft grades, the machine handles basis weights from 80 to 350+ GSM at speeds up to 1,200 meters per minute. Every section from headbox to pope reel has one job: remove water in the most energy-efficient way possible. Here is what each section does and why it matters for your operating cost. For a section-by-section breakdown, see our paper machine technology overview. Headbox The headbox distributes pulp evenly across the full machine width. For kraft paper, two options are common: Headbox TypeHow It WorksBest For Hydraulic headboxPulsation dampening, turbulence generator, automatic dilution control for CD basis weightHigh-speed kraft lines with DCS/QCS integration Pressurized headbox (air cushion)Air cushion pressure, rectifier rolls, coarse and fine slice lip adjustmentsVariable speed kraft production, lower to mid-range speeds Wire Section (Forming) The wire section determines sheet formation quality. Kraft paper uses different wire configurations depending on the grade: Wire ConfigurationKraft ApplicationWhen to Use Single wire (Fourdrinier)Standard kraft, lower GSM kraftMost common for single-layer kraft up to 200 GSM Double wireKraft, white top liner kraftBetter two-sidedness, improved formation Triple wireKraft, duplex, white top linerMulti-layer forming for higher BF kraft Four / Multi-wireMultilayer high BF kraft, duplex kraftMaximum strength for heavy-duty packaging, sack paper Multi-wire configurations produce kraft paper with higher burst factor because each layer can use a different fiber furnish optimized for strength, surface smoothness, or printability. Press Section The press section removes water mechanically before the dryer section, which is critical for energy costs. Pressing is 10–15 times more energy-efficient than thermal drying. For kraft paper, three configurations are available: Press TypeDryness After PressSpeed Range Bi-Nip pressStandard (~42–45%)Up to 400+ MPM Tri-Nip pressHigher (~45–48%)High-speed kraft lines Maxi Press (shoe press)Up to 48% drynessUp to 1,200 MPM If there is one upgrade that pays for itself fastest in a kraft mill, it is the shoe press. Every 1% increase in press dryness saves roughly 4% in steam consumption. The Maxi Press significantly reduces steam and energy costs compared to conventional press configurations. For a mill running 24/7, this compounds into significant savings per tonne of production, year after year. Dryer Section Multi-cylinder dryers with L-shaped and Y-shaped frames handle the remaining moisture removal. Cast iron dryers with cylinder diameters of 1,500–1,830 mm are standard. Steel dryers offer reduced shell thickness for better heat transfer and faster response to grade changes. Post-dryer cylinders are chrome-plated for surface finishing on higher-grade kraft. Size Press and Calender The size press applies starch coating for improved surface strength and printability, important for kraft paper used in corrugated box printing. Film press technology provides more uniform starch application than conventional pond-type size presses. The calender section uses hydraulic loading with soft and hard nip options, producing the surface smoothness that packaging converters require. Pope Reel and Winder The pope reel with auto spool changeover winds the finished kraft paper into jumbo rolls. Cast iron or welded steel supporting drums with internal cooling systems maintain consistent winding tension. The rewinder then converts jumbo rolls into customer-specified reel sizes. Capacity Ranges for Kraft Paper Machines Parason manufactures kraft paper machines across a wide capacity range, from small mills serving local packaging demand to large export-oriented operations: Mill SizeCapacity RangeTypical Deckle WidthTypical Application Small30–80 TPD2,500–3,500 mmLocal packaging, corrugated medium Medium100–300 TPD3,500–5,500 mmRegional kraft, sack paper, liner board Large300–800 TPD5,500–8,000 mmExport packaging, multi-grade production Very large800–1,200 TPDUp to 10,000 mmHigh-volume kraft, integrated mills The most common capacity range for new kraft mills in emerging markets is 100–300 TPD. This range balances capital investment with market demand and allows room for capacity expansion later. For guidance on planning your mill setup, see our paper mill setup guide. Quality Control and Automation Modern kraft paper machines use Quality Control Systems (QCS) with scanning sensors that measure basis weight, moisture, and sheet temperature in real time. Scanner data feeds back to the headbox dilution system and dryer temperature controls for automatic MD and CD profile correction. Remote service through VPN allows troubleshooting without on-site visits. DCS (Distributed Control System) and PLC control systems manage the entire production line from a central control room, reducing operator dependency and improving consistency across shifts. Parason partners with ABB for automation and IoT integration. Turnkey Kraft Paper Mill Setup For first-time investors, a turnkey paper mill project eliminates the complexity of coordinating multiple equipment suppliers. A turnkey kraft mill project from Parason covers: Feasibility study and market analysis Engineering design and civil drawings Complete equipment supply (stock prep through finishing) Installation and commissioning Operator training After-sales support and spare parts supply When one manufacturer designs and builds the complete line, every section is engineered for the same target speed, deckle width, and GSM range. The paper machine runs as a coordinated system from day one. Kraft Paper Mill Installations Parason has supplied complete kraft paper mill machinery to operations across multiple continents: InstallationPaper GradeCapacity Diyan Papers LLPKraft paper350 TPD Sedy EgyptKraft paper220 TPD Quantum Papers, NigeriaKraft paper300 TPD KrishnaPrabhas PapersComplete mill200 TPD These installations run on OCC and mixed waste paper as primary raw material, with stock preparation systems designed for the specific contaminant profile of each region's waste paper supply. With 2,000+ installations across 75+ countries and 50+ years of manufacturing experience, Parason's engineering team has built kraft mills across varied infrastructure conditions. Kraft Paper Grades and Applications A Parason kraft paper machine produces all standard packaging paper grades used in corrugated boxes, industrial bags, and food packaging: GradeGSM RangeApplicationRaw Material Kraft Liner125–350 GSMCorrugated box outer layerOCC, virgin pulp blend Test Liner100–250 GSMCorrugated box inner/outer layer100% OCC Fluting Medium80–180 GSMCorrugated box fluted middle layerOCC, semi-chemical pulp Sack Kraft60–120 GSMCement bags, flour bags, industrial bagsVirgin long-fiber pulp White Top Liner140–300 GSMPrinted packaging, shelf-ready boxesOCC base + virgin top layer MG Kraft40–120 GSMWrapping, lamination, interleavingOCC or virgin pulp The wire section configuration determines which grades a kraft paper packaging machine can produce. Single-wire paper making machines produce standard kraft liner and test liner. Multi-wire machines produce white top liner, duplex kraft, and premium packaging grades where different fiber layers are needed. For grades that require surface printing — such as branded corrugated boxes — a kraft paper printing machine configuration adds a film press or size press for improved ink adhesion and printability. Cost Factors for a Kraft Paper Machine The cost of a kraft paper machine depends on capacity, grade, raw material, and automation level. Parason does not publish fixed pricing because every project is configured to the buyer's specific requirements. Key factors that affect your kraft paper manufacturing plant cost: Capacity (TPD) — A 50 TPD kraft paper production line costs significantly less than a 500 TPD line. The paper machine section scales with deckle width and speed. Stock preparation scope — OCC-based mills require more cleaning and screening stages than virgin pulp mills, adding to the stock preparation cost. Wire section type — Single-wire (Fourdrinier) is the lowest cost. Multi-wire (for white top liner, duplex grades) adds forming sections and engineering complexity. Press type — Conventional bi-nip press costs less than the Maxi Press shoe press, but the shoe press saves energy over the machine's lifetime. Automation level — Basic PLC control vs full DCS/QCS with ABB integration affects both capital cost and operating efficiency. Turnkey vs equipment-only — Turnkey includes engineering, civil design, installation, and commissioning. Equipment-only is lower upfront but requires the buyer to manage installation separately. The kraft paper machine price varies significantly based on these factors — there is no single number that applies to all projects. For specialized setups like a bagasse based kraft paper manufacturing plant, the stock preparation section differs from standard OCC-based mills, which also affects overall project cost. To receive a project-specific estimate, contact Parason with your target capacity (TPD), paper grade, raw material, and site location. Raw Materials for Kraft Paper Production Raw MaterialSourceAvailabilityKraft Grades Produced OCCWaste paper collection, recyclingHigh — globally availableTest liner, fluting, kraft liner Mixed Waste PaperOffice waste, newspaperMediumFluting, lower-grade kraft Virgin Wood PulpEucalyptus, pine, acacia, bambooDepends on regionSack kraft, premium kraft liner, white top BagasseSugar mill by-productSeasonal — India, Brazil, AfricaMG kraft, wrapping paper Wheat StrawAgricultural wasteSeasonal — India, PakistanLow-grade kraft, fluting Most kraft paper mills worldwide run on OCC as the primary raw material — it is the most available and cost-effective furnish for packaging paper grades. Running a kraft mill on recycled OCC also has a significant sustainability advantage: recycling paper uses 25–40% less energy and produces lower carbon emissions compared to virgin pulp production. Parason stock preparation systems are designed to process OCC with high contaminant loads through multi-stage cleaning and screening, maximizing fiber recovery from recycled material. Why Parason as Your Kraft Paper Machine Manufacturer Direct OEM manufacturer and kraft paper machine supplier — Parason designs, engineers, and manufactures every component in-house across 10+ manufacturing facilities in India and Brazil. No third-party sourcing, no reseller markup. 50+ years of engineering — Founded in 1976. ISO 9001:2015 certified. 2,000+ installations in 75+ countries — Including kraft paper projects for Diyan Papers (350 TPD), Sedy Egypt (220 TPD), and Quantum Papers Nigeria (300 TPD). ABB automation — Strategic partnership with ABB for DCS/PLC control systems and QCS integration. Global offices — India (HQ + manufacturing), Brazil (manufacturing unit in São Paulo), USA (Surprise, Arizona), UK (London), UAE (Sharjah). Local support and spare parts in your timezone. OEM spare parts supplier — Refiner plates (VGD, SAS patterns), screen baskets (wedge wire, drilled, slotted), conical fillings, deflaker discs — manufactured in-house, compatible with all paper machine brands. Next Steps If you are evaluating kraft paper mill machinery for a new project or an existing mill upgrade, contact the Parason engineering team with your target capacity, paper grade, and raw material details. You will receive a technical proposal with equipment specifications, layout drawings, and project timeline matched to your requirements. For more on the kraft pulping process itself, read our detailed kraft process guide. To understand how a complete paper machine works section by section, see our paper machine technology overview. For a full comparison of Indian, European, and Chinese manufacturers, see paper mill machinery manufacturer in India. To explore every category of machines used in paper industry with verified specifications, see our complete equipment guide. ## Hydrapulper Machine: HC & LC Pulping Systems URL: https://www.parason.com/blog/hydrapulper-pulping-system Date: 2023-12-24 Category: stock-preparation Hydrapulper Machine for Pulp & Paper Mills In the Parason range, the hydrapulper machine most mills are looking for is the Low Consistency D-Type Pulper. It is the classic low-consistency hydraulic pulper, often searched as the D-Type hydrapulper. Parason builds the complete pulping line around it, from 8 TPD lab-scale units up to 1,300 TPD high-volume systems, in both low-consistency and high-consistency designs. If you already know your furnish and capacity, ask our pulping engineers for a quote. If you are still weighing it up, the selection logic below is the same one our team uses on the plant floor. Key takeawaysIn the Parason range the hydrapulper is the Low Consistency D-Type Pulper: a continuous, low-consistency (4-6%) pulper for OCC and mixed waste.The pulping range spans 8 to 1,300 TPD across four families: HICON (HM), LC Offset (LCO), LC Virgin (LCV) and D-Type (LCD).High-consistency HICON (15-16%) suits contaminated recycled grades and saves energy; low-consistency (4-6%) suits cleaner and virgin furnishes.The impeller is the main wear part; Parason supplies OEM spares for the full pulping range.Price depends on type, capacity, furnish and automation, so each hydrapulper is quoted to the mill's specification. ☰ Table of Contents (10 sections)1 Which Parason machine is the hydrapulper?2 High-consistency hydrapulper: HICON3 Other pulpers in the Parason rangeShow all 10 sections ▼4 How to select the right hydrapulper5 What is a hydrapulper machine?6 How the hydrapulper process works7 Batch vs continuous hydrapulpers8 Where the hydrapulper fits in stock preparation9 Spare and wear parts10 FAQs Which Parason machine is the hydrapulper? A hydrapulper has always been, by definition, a low-consistency hydraulic pulper: it runs thinner stock and uses rotor shear in a continuous flow to break the furnish down. In the Parason range its direct equivalent is the Low Consistency D-Type Pulper, a continuous low-consistency pulper that runs at 4-6% consistency (and up to 70°C), built for OCC and mixed waste. It is the machine most mills mean when they search for a hydrapulper or a D-Type hydrapulper. Around the D-Type sits a complete low-consistency family for different furnishes. The LC Offset Pulper (LCO Series) uses a double-coned bottom with a baffle for strong circulation and carries the largest single-unit capacity in the Parason pulping range, while the LC Virgin Pulper (LCV Series) is built for white-grade virgin pulp and paper mills. High-consistency hydrapulper: HICON (HM Series) Many modern mills run a high-consistency hydrapulper instead of the conventional low-consistency type. Parason's high-consistency hydrapulper is the HICON system, which runs thick stock at 15-16% and defibers fibre-on-fibre. That saves energy and keeps contaminants intact for cleaner removal downstream, so for heavily contaminated recycled grades it is often the better answer. Parason HICON high-consistency pulper running live on recovered furnish. The Parason hydrapulper range at a glance The four core pulper families span 8 to 1,300 TPD. The capacities below come from Parason's own equipment specifications; open any pulper for its full model-by-model specs. PulperConsistencyCapacity (TPD) Low Consistency D-Type Pulper4-6%25-410 LC Offset Pulper (LCO)Low consistency50-1,300 LC Virgin Pulper (LCV)4-5%50-600 HICON Pulper (HM)15-16%8-220 So the real choice is between a low-consistency hydrapulper (the D-Type and its LC siblings) and a high-consistency HICON system. HICON high-consistency hydrapulper (HM Series)Low-consistency hydrapulper (tub-type)Complete pulping system layout Other pulpers in the Parason range Beyond the core hydrapulper and HICON lines, Parason builds dedicated pulpers for specific furnishes and duties. The right one depends on the grade you run and where it sits in the line. PulperType / consistencyCapacity (TPD)Best suited to SharpEdge Drum Pulper (PDP)Continuous drum, 15-18%150-1,030Gentle, high-volume recycled defibering Cup Stock / Tetra Pak Pulper (CSTP)High contamination, 12-15%45-120Cup stock and liquid-packaging board HTP Wet Strength PulperFor wet-strength furnish15-100Wet-strength and tough grades Dilution Pulper (DLP)Post-HICON dilution15-220Dilution and contaminant separation Under Pulper (PUP)3-6%, rotor 610-1,600 mmMill-matchedBroke and pulper-pit repulping A complete pulping line also needs supporting equipment. Parason supplies a Pulper Bale Breaker (PBB) to open waste-paper bales, a Ragger and Rope Cutter to pull wire and rope out of the pulper, a Trash Pump and Reject Compactor for the reject stream, and a Fiber Guard to recover usable fibre before it is thrown away. All of it is engineered together as a turnkey pulping system. How to select the right hydrapulper Four questions settle most selections: What is your furnish? OCC, mixed waste, and kraft behave differently from virgin wood pulp, bagasse, bamboo, or cup stock. Contaminated grades favour high consistency; clean and virgin grades favour low consistency. What capacity do you need, today and in three years? Size for planned expansion, not just current tonnage. The Parason range scales from 8 to 1,300 TPD so a mill can grow without re-engineering the front end. How much contamination must survive intact? Gentler HC defibering keeps plastics, strings, and staples in larger, easier-to-remove pieces instead of shredding them into the good fibre. Batch or continuous? Tie this to your downstream balance and target throughput. In short: if you run contaminated recycled stock and energy is your biggest cost, look at HICON. If you run virgin or cleaner grades and want a steady continuous feed, look at the LC range. If you are not sure which way to go, the Parason pulping team can size the unit against your grade and capacity, or you can browse the full pulping systems lineup side by side. What is a hydrapulper machine? A hydrapulper (also written hydropulper or hydra pulper) is a tank-and-rotor machine that turns dry fibrous raw material (waste paper, board, or virgin pulp sheets) back into a pumpable fibre slurry. It sits right at the start of the stock preparation line and does most of the secondary-fibre defibering, also called slushing or repulping, in a recycling mill. The job itself is fibre dissociation: water and mechanical shear break the hydrogen bonds holding the sheet together, so the fibres come apart again. The idea is simple; the engineering is not. If the rotor geometry, tank shape, or consistency is wrong, you either burn power tearing fibre that is already free, or you push half-defibered flakes downstream, where they jam screens and send good fibre out with the rejects. How the hydrapulper process works Raw material and water are charged into the tub in a fixed ratio to form a slurry. A high-torque motor turns a bottom-mounted rotor (impeller), which drives the slurry into a strong circular flow and central vortex. The shearing forces created at the rotor zone tear sheets and fibre bundles apart into individual fibres, while a perforated extraction plate lets only properly defibered stock pass through. How a hydrapulper works: four stagesRaw material and water are charged into the tub, a bottom-mounted rotor drives the slurry into a vortex, shearing forces defiber the furnish, and a perforated extraction plate passes only properly defibered stock downstream.HOW A HYDRAPULPER WORKS1ChargingRaw material + water in2Rotor vortexSlurry driven into a vortex3DefiberingShear tears fibres apart4ExtractionScreen plate passes stockThe hydrapulper process: raw material and water are charged in, the rotor drives a vortex that shears the furnish apart, and only properly defibered stock passes the extraction plate. The variables a mill controls are consistency (the ratio of fibre to water), rotor speed, and residence time. Those three settings are what separate a high-consistency pulper from a low-consistency one, and they are the reason there is no single "best" hydrapulper, only the right one for your furnish. The hydrapulper rotor (impeller) The hydra pulper impeller, or rotor, does the real work. Mounted at the base of the tank, it drives the slurry into the vortex and creates the shearing forces that pull the furnish apart. Its geometry and speed largely set how efficiently the rotor defibers the stock and how much energy it draws, so Parason matches the rotor design to the furnish and consistency rather than fitting one profile to every grade. The rotor is also the main wear part, which is why it is the first item most mills hold as a spare. Removing contaminants and recovering fibre Recovered furnish carries non-pulpable contaminants the pulper is not meant to break down: wire, rope, plastics, films, staples, and grit. A junk trap and detrasher pull these heavy and light rejects out before they damage the rotor or pass downstream, and a ragger twists out wire and rope continuously. Gentle defibering helps here, because tearing contaminants into smaller pieces only makes them harder to screen out later. On the recovery side, a Fiber Guard reclaims good fibre from the reject stream so it is not lost. For recycled grades where ink must come off, the pulper also begins ink release before the stock moves on to the deinking process. Batch vs continuous hydrapulpers A batch hydrapulper charges, defibers, and dumps in cycles. It is simple and forgiving, and it suits smaller mills or furnishes that vary load to load. A continuous hydrapulper feeds raw material in at the same rate defibered stock is drawn out through the extraction plate, giving a steady flow into the rest of the line. This is how the D-Type Pulper runs: continuously, at 4-6% consistency. The SharpEdge Drum Pulper fills the same continuous role in high-volume recycled lines. Continuous systems win on throughput and consistency of output, which is why high-volume recycling mills lean toward them. Batch systems win on flexibility and lower complexity. Capacity, furnish stability, and how tightly the rest of your line is balanced should drive the choice. Where the hydrapulper fits in stock preparation The pulper does not work alone. After defibering, stock moves to high-density cleaning, coarse and fine screening, refining, and approach flow before the paper machine. A pulper sized or specified in isolation can bottleneck or overload the stages after it. Parason engineers the pulper as part of a complete stock preparation system so the front end and the rest of the line are matched from the start. With roots going back to 1976 and over 2,000 installations across 75+ countries, Parason builds pulping equipment for the furnish and capacity a mill actually runs, not a one-size catalogue unit. Spare and wear parts for hydrapulpers A pulper runs against abrasive, contaminated stock around the clock, so a handful of parts wear and need planned replacement. Keeping the right spares on the shelf is the difference between a quick scheduled swap and an unplanned line stop. Here is the OEM wear-parts list mills usually keep against a Parason pulper: OEM wear partWhat it doesFits Impeller (Hi-Con, LCD, D-Type, DLP)The primary wear part; drives the vortex and shears the furnish, so profile and balance set defibering efficiency and power drawMatched to the pulper type Pulper BladeReplaceable rotor blades that do the tearingAll pulpers Sweeping BladeSweeps stock across the tub to keep it circulatingPulpers and tanks Screen Plate (Extraction Plate)Perforated plate that sets defibered-stock quality; holes enlarge as it wearsHi-Con, D-Type, Dilution, Hydra Pulper Base PlateBase plate for the pulper and its extraction equipmentAll pulper types Bed PlateWorks against the impeller to extract stockD-Type, Intensa Max Pulper ShaftCarries the impeller and takes the running loadAll pulpers Shaft Sleeve & Wear SleeveProtect the shaft at the seal and bearing areaPulpers, screens, pumps Mechanical Seal (Cartridge / Component)Seals the rotating shaft against the stockPulpers, pumps, screens Bearings & bearing-housing sleeveRoutine rotating-equipment consumablesAll rotating units Parason supplies OEM spare and wear parts for its full pulping range and can match parts to existing installations, including the impeller and screen plate. Browse the full spare-parts catalogue, or, for a parts list against your machine, contact the Parason team. ## HardBoard Paper Machine URL: https://www.parason.com/blog/hardboard-paper-machine Date: 2023-12-24 Category: paper-machine HardBoard Paper Machine Parason is the top pulp making machine manufacturer in the pulp and hardboard industry. Hardboard is a dense, strong board used for various industrial and construction applications. Hardboard Applications Furniture backing Construction panels Automotive parts Industrial packaging DIY projects Hardboard Machine Features High density production Consistent board quality Energy efficient pressing Processes recycled fiber Various thickness options Parason hardboard paper machines are designed for processing mixed waste paper and producing high-quality hardboard products. Our machines include complete stock preparation and pressing systems. Contact Parason for HardBoard Paper Machine. ## Hard Cellulosic Material URL: https://www.parason.com/blog/hard-cellulosic-material Date: 2023-12-24 Category: paper-machine Hard Cellulosic Material Pulping Machine SolutionsDid you know that most of the paper is cellulose?Cellulose is mainly derived from plants. The cell walls of plants carry cellulose. Cellulose is fiber-like material present in the roots, stems, and branches of plants. It makes the trees strong to hold them-selves tall. Thus trees are the main source of cellulose. Vegetables are also a source of cellulose.Cellulose is made up of a large quantity of glucose. Glucose is sugar. A large quantity of glucose, when joined together, forms cellulose. Cellulose is a chain of glucose. This formation is a straight structure that resembles fibers. Therefore it can be said that cellulose is fibers.Cotton is a great source of cellulose. Cotton fibers are twisted into straight threads and these threads are used to make clothes. Cotton fibers are also used to make papers. These papers are of smooth texture.Domestic solid waste includes a large amount of cellulose, especially vegetables. These materials are used for organic products and also utilized for recycling paper, packaging material, fuels, etc. The cellulose collected from the wastes and plants is used to make pulp which is further used to make papers.The pulp formation is carried out in the pulping machine, also called as pulper. The cellulose extract-ed from the sources is mixed with water and chemicals to form a pulp. The pulp formed in the pulp-ing machine further goes to the paper machine for the formation of paper.Thus cellulose helps in the recycling of papers. Cellulosic materials are renewable resources that are available in large quantities in the environment. Therefore these abundant resources need to be used wisely and widely for recycling purposes. This will not only benefit the recycling factories but will also serve a hand in the prevention of trees that are cut down for paper formation.Looking for Best Hard Cellulosic Material Pulping Machine?Interested in implementing our best Hard Cellulosic Material Pulping Machine in your mill? Call now +91 (0) 240-2339234/35/36/37 or Write us at info@parason.com ## Claflin Refiner Bematec URL: https://www.parason.com/blog/claflin-refiner-bematec Date: 2023-12-24 Category: refiner-technology Best Buy Claflin Refiner Bematec Equipment Designed for The Global Pulp & Paper IndustryClaflin refiner is basically used for beating long fiber pulp such as cotton, hemp, and wood. The Claflin is mainly used for coarse and fine refining of pulp, broke paper, recycled pulp. Claflin refiner is applied for continuously pulping wood pulp, mechanical pulp, cotton pulp, waste paper pulp, etc. it has the feature of cutting the fiber into fine particles which can be used for pulping process and can give exact quality pulp. Claflin has a constant power control system, the beating effect is stable. Claflin refiner provides optimum fiber treatment on all the materials. The Claflin refiner that can be adapted to virtually any raw material, which is suitable for a wide variety of applications. The Claflin can produce homogeneous stock for the best quality product at the lowest cost of operation. It is the adaptable conical refiner available.Claflin Refiner Bematec Equipment’sParason is the most leading company in producing Claflin refiner. We develop, designs, markets and provides after sales service for machinery. Parason Group is an expert in its field. We produce stock refiners used specially to the pulp, paper, treat textile fibers for applications including the manufacture of highly refined papers such as Kraft, Tissue, Writing Printing and Hard Board Papers. Parason Group has specialization in Claflin refiner which has the specific capabilities that enable the company to sell over 1000 machines all over the world. Parason products are used for all types of special pulp & papers and specific fibers. Parason manufactures the products that have the capabilities to produce a paper pulp that recycle the textiles such as cotton, hemp linen, and jute. Parason machines are designed in such a way that they can produce the treatment for cellulose fibers by cutting them, as well as fibrillating and hydrating them. Some machines are highly versatile, as Claflin is the best machine for cutting very long fibers. Each machine has specific features, even though each one carries the same purpose of functioning.Parason is committed to maintaining the highest standards in terms of customer service and product quality. Parason is part of a streamlined organization aiming to meet customer’s needs. Parason serves better maintenance of the product while at the same time pursuing on-going technological development. It serves technical assistance, process support, design, modification, retrofitting, repair, manufacture, etc. Parason supply the complete range of original spare parts, after sale services and fillings for the Claflin refiners as well as for other disk refiners and shallow-angle conical refiners. Bematec has proved its efficiency and quality in the global pulp and paper industry.Want more inforamtion on Claflin Refiner Bematec!Do you want to speak to us Or find out more information about Claflin refiner Bematec? Contact us online or Call: +91 (0) 240-2339234/35/36/37Photos: ## Disposable Tableware Production Line URL: https://www.parason.com/blog/disposable-tableware-production-line Date: 2023-12-24 Category: molded-fiber Disposable Tableware Production LineDisposable tableware is the need of time. Parason is an end-to-end machinery and equipment supplier for manufacturing disposable tableware. Parason provides a complete disposable tableware production line, right from making the pulp to producing excellently finished tableware products. These tableware products include plates, cups, bowls, containers, glasses, spoons, etc.High Quality Disposable Tableware Production LineWhy use Parason tableware making machine?Parason is a well-established manufacturer and supplier of pulp and papermaking machines. We also supply tableware making machines to produce eco-friendly crockery for daily use or packaging purpose.The biodegradable tableware making machine setup includes two main machines – forming machine & trimming machine. The forming machine forms the shapes of the products like plates, meal trays, cups, bowls, etc. These shapes are formed with the help of steel alloy moulds. The moulds can be made of any shape that is required to the customer. For example, 2-compartment plate, 4-compartment plate, 5-compartment plate, etc.What is the raw material used for disposable tableware manufacturing?The main raw material for manufacturing bio-degradable tableware/crockery is obtained from agricultural waste. This agricultural waste mainly includes bagasse, sugarcane leftovers, wheat straw, rice husk, rice straw, and other agricultural waste.The advantages of these types of raw materials are that they are self-decomposing in nature. Meaning that they do not harm nature in anyways as like plastic plates and cups.Some of the popular machines offered by Parason for making tableware are –Rice husk tableware making machineWheat straw tableware making machineSugarcane bagasse tableware making machineRice straw tableware making machineHow does biodegradable tableware machine work?There are different modes of operation of the machine for making disposable tableware. Parason bio-degradable tableware production line can be fully-automatic or semi-automatic mode. These machines are categorized according to their production capacities, like high consistency, medium consistency, and low consistency machine.Parason machines are low-cost machines with higher performance benefits. We develop various capacities of production lines in order to meet the specific needs of our clientele.The process begins with –Fibre MouldingThe raw material is processed to form even slurry. This slurry is referred to as pulp. The pulping process involves the use of machines like refining machine, screening machine, thickeners, dispersers, deinking machine, etc.These Parason pulping machines produce the best quality pulp that produces the best quality of moulded fibre products. For a full breakdown of forming machine types and pulp molding production systems, see our detailed guide.The pulp is furthered processed in the forming machines that are equipped with particular moulds that provide desired shape to the pulp.Primarily, the pulp is in semi-solid state. After the forming machines give shape to the pulp, it is passed through another process in which the excess water from the shaped pulp is squeezed out and it is dried.Now, we get the shaped pulp that is dried.Further, this product is sent to the trimming machine in which the products are properly shaped and the edges are trimmed, thus giving it a smooth and rich finishing.What can be manufactured with Parason disposable tableware production line?A variety of moulded fibre products can be manufactured with Parason disposable tableware production line. Some of the tableware and crockery products manufactured by our customers using Parason machines are – ## Claflin Fillings URL: https://www.parason.com/blog/claflin-fillings Date: 2023-12-24 Category: refiner-technology Parason Claflin FillingsThe Claflin fillings are cast stainless steel offers superior performance in the development of fiber, long life of the fillings ensuring better company.Our Claflin fillings have multiple designs that can fulfill your mill requirement of the machine.Claflin filling gives the exact same results to the pulp as required. It completes the line of beater bars and bed plates.Claflin filling gives various benefits to the machine. It has uniform fiber treatment. Economic refining has a long period. It has the capacity to bear a severe shock in some cases.It has worn of plug and shell knives and units of maximum structural strengGet The Best Claflin FillingsParason is the paper pulp making machine. Parason is a leading company in India that serves efficient pulp machines throughout the world. Parason machines and its spare parts are made by their own foundry such as steel. The machines are easy in installation and give efficient results. Parason machines are made of stainless steel, which helps machine live longer and it reduce the damages in the machine.Most of the Parason machines work in water; therefore the machines must be made from stainless steel. Parason machines are supplied to various countries in the world strength of the machine is the necessary factor to yield pulp, are increasing the requirement of the people for Parason machine.Parason offers cast conical filling for all models of JC-0 refiners. Large number of patterns with thick to thin bars suitable for different refining applications is available at Parson. The fillings are with Parason innovation ERPTM property which ensures efficient refining life with lower energy consumption. Parason can fulfil the demand of the industry irrespective of size and model with custom designs.The stainless steel offer superior performance in the development of fiber, long life of the fillings ensuring better economy. Compact design and low energy consumption ensure extreme durability for mechanical components and fillings alike. Claflin fillings are easy to use and maintain. It is robust and extremely efficient.Looking for Best Centripetal Basket?Reach out to us directly for immediate assistance with all your questions related Claflin Fillings inquiries Contact us Or Call us at +91 (0) 240-2339234/35/36/37Photos: ## Cardboard Recycling Machine URL: https://www.parason.com/blog/cardboard-recycling-machine Date: 2023-12-24 Category: stock-preparation Cardboard is a general term for paper products having a greater thickness and better strength. It is a type of paper that contains qualities such as foldability, stiffness, rigidness, and shock resistance. Cardboards are of different thickness ranging from paperboard (that is little thickness) to corrugated fiberboard ( which is made of multiple layers giving higher thickness).Mostly all types of cardboard can be recyclable. There are some boards that are laminated or wax-coated or made waterproof are often difficult to recycle. Cardboards that are chemical-free are easy to recycle. Cardboards are recycled for industrial and domestic use. Boards that have plastic-coated film, or lamination covering, should be first made free from the coverings and then treated for recycling.Cardboard Recycling Machines are high capacity machines that can intake a high volume of cardboard at a time. The process of cardboard recycling is as follows –Collection Of Cardboard Recycle Materials:This first step involved in cardboard recycling is the collection of cardboard boxes, sheets, etc. This material is collected from sources like offices, schools, hospitals, etc. This collected luggage is transported to the recycling centers. The recycling centers are paper mills where different types of paper are produced.SortingWhen the collected material arrives at the recycling center (paper mill), it is sorted according to the type of material. Cardboard is mainly differentiated into corrugated cardboard and boxboard. Boxboard is a little thinner than cardboard. Corrugated boxes are bigger in size and stronger than regular boxes. They are commonly used for packaging purposes in the transportation of goods. Sorting is an important process since paper mills manufacture different forms of items based on the materials being supplied.PulpingCardboard is also made up of fibers that are obtained from plants. Therefore they can be turned into pulp. This process is called pulping. The pulp is formed when boxes are allowed to soak in water. Chemicals are added to the mixture of water and corrugated boxes in the pulping process. The pulp that is formed is then mixed with some fibers to make new paper. Parason manufactured Pulping Machines are used worldwide in this pulping process.Filtering and De-InkingThe pulp is a mixture of recycled and non-recycled raw materials. However, there will be some foreign objects present in the mixture which make it inappropriate to be processed further. For example, glue, tape needs to be removed using filters. Thereafter, any colors that are present in the pulp are removed by bleaching and de-inking process.FinishingIn this step, the pulp is ready to be transferred in the desired shape. Virgin paper materials are added to the pulp and it is allowed for drying. Drying is done on a conveyor belt or table. In the drying process, the material goes through a dryer machine where all the excess water is extracted and the final shape is given.This is the general process of cardboard recycling.Looking for best Cardboard Recycling Machine?Interested in the machinery? Call now +91 (0) 240-2339234/35/36/37 or Write us at info@parason.com. ## Conical Type Deflaker URL: https://www.parason.com/blog/conical-type-deflakers Date: 2023-12-24 Category: refiner-technology The construction of the Rotor and Stator is Conical. Therefore, we get more area for deflaking in this type of Deflaker as compared to other deflaker machines.Working PrincipleDue to the smaller diameter of the Rotor, this equipment is more power efficient as compared to the other equipment having similar functions. The deflaking action takes place in 3 steps. There is lesser damage to the fiber (i.e. less shortening & more fibrillation). The 3 step design ensures more retention time to the fiber while deflaking (as compared to teeth or hole type). There is consistent deflaking due to online gap adjustment with respect to the current drawn. The life of the fillings is longer.Applications & Salient Features– More output due to more deflaking area– Power consumption is less as compared to other types of deflakers– No-load power is also less as compared to other types of deflakers– Better quality of pulp is generated– Efficient in breaking flakes in the pulpMain Specifications:TDD-RINGMOTOR RPM=1500MODELTPD POWER (Kw)2510-4075-1103540-7090-2004570-120250-270Photos:Conical Type DeflakerRELATED LINKSConical Type DeflakersRing Type DeflakerHole Type Deflaker ## Mini Disperser URL: https://www.parason.com/blog/mini-disperser Date: 2023-12-24 Category: refiner-technology The mini disperser is a compact dispersion equipment solution ideal for smaller paper mills.Applications & Salient Features– Ideal for small capacity manufacturing Specialty Paper– Ready to install and start– Requires minimum floor spaceEffects of Dispersion on paper quality– Linerboard– Carton board– Newsprint– Corrugated medium– Tissue– Fine Paper Model Capacity (TPD) Consistancy Main Motor Rating (Kw) Gap Control INLET OUTLET Mini Disperser 20-30 4-6 % 5-15 % 90-150 Manual DP-500 35-45 4-6 % 5-15 % 130-200 Auto DP-600 50-90 4-6 % 5-15 % 180-300 Auto DP-750 90-300 4-6 % 5-15 % 300-600 Auto Photos:Mini DisperserRELATED LINKSOxidative Bleach TowerMini DisperserDispersion ## Parason Moulded Fibre Products Solutions URL: https://www.parason.com/blog/moulded-fibre-products Date: 2023-12-24 Category: molded-fiber Complete Engineered Solutions For Moulded Fibre ProductsFeature of TablewareLC Pulper, Refiner, Deflaker, CleanerMolded fiber forming machines — specificationsTrimming MachineScope of Engineering & Design ServiceFROM NATURE TO NATUREParason Eco-Friendly Fibre Mould SolutionsEnvironmentally friendly, high-quality green product line.We are specialized in offering complete project engineering & solutions to produce biodegradable and compostable Moulded Fibre Products used in hospitals, corporate cafeterias, universities, restaurants, schools, homes, etc.All products are made from a renewable resource – Bagasse, which is the dry fibrous residue left out of agriculture waste. As with takeaway boxes, these plates and bowls are pressed into shape in a high-heat, high-pressure process. The result is an economic and sturdy selection of tableware which is more rigid in service than paper plates or bowls. These products are naturally compostable and suitable for hot, wet, and oily foods, offering superior performance to paper or EPS equivalents.These molded fiber products are the best eco-friendly solution for an environmentally-conscious consumer. Manufactured under high-quality standards with the least Greenhouse Effects and Global Warming with zero-waste production, using natural gas for heat generation, the raw materials used are biodegradable & compostable, made from natural plant fibers such as Sugarcane Bagasse, Wheat Fibre or Bamboo Fibre, all of which are renewable resources.Working PrinciplesThe fiber mold manufacturing process uses sterilized heat-press and is gluten, chlorine, dye & BPA free. The water used is recycled and re-used. There is only evaporation loss in water consumption. At all levels, strict quality standards and hygiene conscious approaches are taken. With our constantly innovative design team, a range of elegant, sturdy, leak-proof, heat & cut-resistant, clean-finished tableware is produced.Parason eco-friendly fiber mold solutions offer a logical answer to harmful nasty unhygienic plastic/styrofoam recycled packaging products. These polystyrene products are made from petroleum which is a non-renewable resource as well as end up in waterways choking marine life, creating blockages in drainage systems, creating unhygienic conditions, and spreading diseases & epidemics. Though many states and cities in India have banned the use of plastic bags, there are no proper hygienic products that will biodegrade in the shortest time.As a leader in stock preparation equipment manufacturing, Parason has been developing profiled wedge bar baskets from last 25 years. Parason baskets efficiently remove dirt, specks & stickies to improve properties like cleanliness, strength, brightness, whiteness, and printability of paper.We offer an eco-friendly alternative to harmful products like dangerous plastic and styrofoam used in most catering, delivery, and takeaway establishments.This series is designed considering the Indian customs & traditions. We introduce you to a beautiful, elegant, and functional selection of composite fiber mold products for those precious occasions where only the best will do.The molded fiber products manufactured with our complete engineering solutions can be produced in naturally occurring color shades. They are non-toxic, odorless, helping further for your food to taste as it should.There is no compromise in hygiene and health. Safe products have been designed in consultation with top chefs and caterers in the industry.TAKEAWAY SERIESThis Bagasse TakeAway series comes in different sizes to suit your requirements. It is perfect for different venues including food trucks for weddings, parties, hotels, stadiums, & restaurants.The tableware manufactured is elegant, oil–proof and designed with superior strength, and won’t break or crack under moderate pressure. It is perfect for storing hot as well as cold food products.Your customers will love eating in this aesthetically pleasing & environmentally friendly containers.Please write to us for further inquiries. ## Biodegradable Tableware Making Machine — Types, Capacity & Line URL: https://www.parason.com/blog/biodegradable-tableware-making-machine Date: 2023-12-24 Category: molded-fiber Table of Contents 1Biodegradable Tableware Production Line 2Tableware Machine Types & Specs 3Biodegradable Products You Can Make 4Molded Fiber Tableware Types 5Raw Materials for Biodegradable Tableware Show more sections 6Stock Preparation System 7Tableware Plant Capacity Options 8Global Tableware Machinery Supply 9Biodegradable Tableware Machine Cost 10Why Parason for Tableware Machinery 11Biodegradable Tableware FAQs If you are evaluating a biodegradable tableware making machine for a new production line or an expansion project, the first decision is not about the machine — it is about what you plan to produce and at what volume. A semi-automatic machine producing 500 kg/day is fundamentally different from a PFA-S1500 producing 850 kg/day, and the stock preparation, forming technology, and drying system all change based on your target product and capacity. Parason is a biodegradable tableware machine manufacturer with 2,000+ equipment installations across 75+ countries. We supply complete turnkey biodegradable tableware production lines — from pulping to finished product — for capacities ranging from 3 TPD to 100+ TPD. Every machine configuration below comes from our product catalog with real model numbers and verified capacities. Looking for biodegradable tableware machine specs?Get a customized quote for your project Get Specifications → What a Biodegradable Tableware Production Line Includes A complete biodegradable tableware production line is not just a forming machine. In our experience setting up molded fiber lines across India, Africa, and Southeast Asia, we have seen projects fail because the investor bought only the forming machine and underestimated the stock preparation and drying systems. The full line includes four stages: Stock preparation — Pulping raw material (bagasse, bamboo, wheat straw) into fiber slurry Forming — Shaping the slurry into plates, bowls, clamshells, or trays using vacuum molds Drying — Removing moisture from formed products (hot press or tunnel dryer) Trimming and packaging — Edge trimming for clean finish, then stacking and packaging Each stage must match your target output. If your forming machine output doesn’t match your dryer capacity, you have a bottleneck that kills your entire line efficiency. This is why we supply complete turnkey lines — every section is engineered as a matched system. Watch: Complete 6 TPD Molded Fiber Production Line 6 TPD fully automatic molded fiber line by Parason at KompoPack India — stock preparation to finished product. Biodegradable Tableware Machine Types and Specifications Parason manufactures three types of forming machines for biodegradable tableware, each designed for different product types and production volumes: Automatic Forming Machine (PFA Series) The PFA series is the most versatile biodegradable plate making machine in our range. It handles plates, bowls, clamshells, meal trays, and containers using vacuum forming with hot press finishing. Two configurations available — single station and dual hot press: ModelPlaten Size (mm)Output (kg/day)Best For PFA-S15001500 × 1500700 to850Large-scale tableware — plates, meal trays, clamshells PFA-S13001300 × 750350 to500Mid-scale tableware — bowls, containers PFA-D10001000 × 950350 to500 (dual hot press)Thermoformed tableware — smooth finish both sides PFA-S1500 Automatic PFA-S1300 PFA-D1000 Dual Press The dual hot press (PFA-D1000) is what you need if your buyers require thermoformed tableware with smooth surfaces on both sides — the kind used for premium food packaging and branded restaurant takeout containers. See the PFA-S1500 in Action Parason PFA-S1500 Fully Automatic Forming Machine — live working video at client facility. Robotic Forming Machine For fully automated production, the Parason 6-axis robotic forming machine replaces manual pick-and-place operations. The robot handles product transfer from forming to hot press stations with precision — reducing handling rejections and increasing production efficiency. Available in 1100×800 mm and 1000×950 mm platen sizes with advanced reciprocating forming, proximity sensors, limit switches, and safety interlocks. This is the eco friendly disposable plate making machine for operations that need consistent, high-quality output with minimal labor. Reciprocating Forming Machine The Parason reciprocating forming machine is designed for products with critical geometry and lesser draft angles. The dipping-type formation system ensures proper deposit of pulp in each forming cycle — essential for biodegradable cutlery making machine applications where complex shapes require uniform wall thickness. Available in 1100×800 mm and 1000×950 mm platen sizes, with 500 kg/day capacity and options for manual or robotic operation. Semi-Automatic Forming Machine The most accessible entry point for new investors. Parason’s semi-automatic forming machine features a floating distribution type pulp inlet system that ensures accurate and uniform pouring of pulp onto the mold. Capacity: 500 kg/day. Available in 1100×800 mm and 1000×950 mm platen sizes with PLC and HMI control. Suitable for both manual and robotic operation, with an option to upgrade to fully automatic as your production scales. Semi-automatic forming station — molds for plates, bowls, and containers Biodegradable Tableware Products You Can Manufacture A single biodegradable tableware making machine can produce multiple product types by changing the mold. Parason manufactures molds in-house with 25+ VMC machines and offers rapid prototyping for custom designs. Here is what you can produce: CategoryProductsTypical Applications TablewarePlates (6″ to12″), bowls, clamshells, meal trays, containersRestaurants, QSR chains, catering, events Industrial PackagingCeiling fan packaging, laptop carrier, modem carrier, faucet carrierElectronics, appliance, consumer goods MedicalKit trays, rapid test kit trays, vial trays, kidney traysHospitals, diagnostics, pharma CosmeticsCompact trays, eyeliner palettes, perfume carriersBeauty brands, retail packaging The tableware category alone includes 27 standard product designs with exact dimensions. For custom shapes, our rapid prototyping service takes your design from ideation to production-scale molds: Ideation & Design → 3D Printing & Approval → Prototype Mold Manufacturing → Product Approval → Production Scale Mold Development. We also provide pulp and product trial testing and product certification assistance. Molded Fiber Types — Which One Do You Need? Not all biodegradable tableware is the same. The finish quality, thickness, and surface smoothness depend on the molding process. Ask any packaging buyer and they will tell you — the molding type determines whether your product sells at commodity price or premium price: Molding TypeFinishProcessTypical ProductsPrice Point Thick-WallRough, very thickSingle-moldEgg trays, fruit trays, industrial packagingLowest Transfer MoldedOne smooth side, one roughTwo-mold processStandard plates, bowls, takeout containersMedium ThermoformedVery smooth both sidesMulti-stage heated pressingPremium plates, branded clamshells, retail packagingHigher ProcessedToasted finish, coated, printedPost-processing after formingCustom color products, branded tablewareHighest If you are targeting QSR chains or retail food packaging, they require thermoformed or processed tableware — not thick-wall. The PFA-D1000 dual hot press is designed specifically for this segment. For basic egg trays and fruit packaging, thick-wall production with the PFA series gives you efficient volume at a competitive cost per unit. Raw Materials for Biodegradable Tableware One of the main advantages of a biodegradable tableware making machine is raw material flexibility. Unlike plastic packaging that requires petroleum-based resin, molded fiber tableware uses agricultural waste that is available in most countries: Raw MaterialSourceAvailabilityBest For Sugarcane BagasseSugar mill by-productIndia, Brazil, Africa, Southeast AsiaMost common — excellent fiber for tableware Wheat StrawAgricultural wasteIndia, Pakistan, North AfricaGood alternative where bagasse is limited BambooBamboo plantationsIndia, China, VietnamPremium tableware — strong fiber Hardwood PulpEucalyptus, acaciaGlobalHigh-quality white tableware Softwood PulpPine, spruceGlobalStrength additive for specialty products Recycled PaperWaste paper, OCCGlobalLower-grade packaging, egg trays In India, sugarcane bagasse is the dominant raw material — sugar mills generate it as a by-product and it is available at low cost. In Africa and Southeast Asia, bagasse and bamboo are both viable. The agriculture waste plate making machine concept works because the raw material is literally what other industries throw away. Your stock preparation system is configured based on which raw material you use — bagasse requires different pulping than bamboo or hardwood. Stock Preparation for Biodegradable Tableware The stock preparation system converts raw fiber into the slurry that feeds your forming machine. Get this stage wrong and your formed products will have weak walls, uneven thickness, or contamination specks. For biodegradable tableware, the stock preparation line typically includes: Pulper — HICON™ HC Pulper (HM Series, 8 to 220 TPD) for defibering raw material at 14 to18% consistency Cleaner — Hi-Density Cleaner to remove sand, dirt, and heavy contaminants Screen — Fine screen to remove remaining debris and ensure uniform fiber distribution Refiner — Disc refiner to develop fiber bonding strength for structural integrity of formed products Consistency regulator — Controls slurry concentration before feeding to forming machine The stock preparation capacity must match your forming machine output. A PFA-S1500 producing 700 to850 kg/day needs significantly more pulp than a semi-automatic machine producing 500 kg/day. We size the stock prep system based on your actual forming machine selection and target products. Watch: Pulping & Molded Fiber Systems at Greenko Advanced pulping and molded fiber systems at Greenko — a turnkey project by Parason showing complete stock preparation and forming line. Biodegradable Disposable Tableware Manufacturing Plant — Capacity Options Parason builds complete biodegradable disposable tableware manufacturing plants from 3 TPD to 100+ TPD — turnkey from stock preparation to packaging: Plant SizeDaily OutputForming MachineTypical Buyer Small (3 to 10 TPD)500 to1,500 kg/daySemi-automatic or ReciprocatingFirst-time investor, local market supply Medium (10 to 30 TPD)1,500 to5,000 kg/dayPFA-S1300 or PFA-S1500Regional supply, single product line Large (30 to 60 TPD)5,000 to15,000 kg/dayMultiple PFA machines + robotic formingMulti-product, national distribution Industrial (60 to100+ TPD)15,000+ kg/dayMultiple PFA lines with robotic automationQSR chain supply, export, contract manufacturing A biodegradable disposable plate making machine setup at the 3 to 10 TPD scale is the most accessible entry point. For first-time investors in India and Africa, this keeps capital investment manageable while you build your market and refine your product line. Expansion is straightforward — add another forming machine and increase stock preparation capacity. Where Parason Supplies Biodegradable Tableware Machinery The demand for biodegradable tableware and molded fiber packaging is growing fastest in countries enforcing single-use plastic bans — India, UAE, several African nations, and the EU. Parason supplies complete molded fiber production lines to these markets, with raw material sourcing matched to what is locally available: RegionKey MarketsRaw Material AvailableApplications South AsiaIndia, Bangladesh, PakistanSugarcane bagasse, wheat strawTableware, food packaging, egg trays AfricaNigeria, Kenya, South Africa, EgyptBagasse, bambooTableware (plastic ban driven), industrial packaging Southeast AsiaIndonesia, Vietnam, PhilippinesBagasse, bamboo, rice strawFood packaging, export tableware Middle EastUAE, Saudi ArabiaImported bagasse/pulpPremium tableware (plastic ban enforced in UAE) Latin AmericaBrazil, MexicoBagasse (Brazil is world’s largest sugarcane producer)Tableware, QSR packaging North AmericaUSA, CanadaImported bagasse, bamboo pulpCompostable food packaging, retail tableware Each region has different raw material availability and different product requirements. In India, bagasse is cheap and abundant — ideal for high-volume disposable tableware. In the UAE, buyers demand premium thermoformed tableware for restaurant chains. In Africa, the plastic ban creates immediate market demand but raw material supply chains need to be built. Our project engineers configure the stock preparation and forming systems based on your specific market and raw material — not a one-size-fits-all setup. With offices in India (HQ + 10+ manufacturing facilities), Brazil (São Paulo manufacturing unit), USA (Surprise, Arizona), UK (London), and UAE (Sharjah), Parason provides local project coordination, installation supervision, and after-sales support in your timezone. Molded fiber installations include Satia Industries India (7 TPD), Skyang Products India (8 TPD), and Kibos Sugar Kenya (6 TPD). Cost Factors for a Biodegradable Tableware Making Machine The cost of a biodegradable tableware making machine depends on these factors. Parason does not publish fixed pricing because every project is configured to your specific product, capacity, and raw material: Forming machine type — Semi-automatic is lowest cost. Reciprocating with robotic operation is mid-range. PFA automatic series is highest but also highest output per unit cost. Capacity — A semi-automatic machine (500 kg/day) costs significantly less than a PFA-S1500 (700 to850 kg/day) setup. Stock preparation scope — Depends on raw material. Bagasse requires depithing + pulping. Recycled paper needs less processing. Drying system — Hot press drying (included in PFA series) vs tunnel dryer (for thick-wall products) — different cost. Molds — Standard mold designs cost less than custom designs. 25+ VMC machines for in-house mold manufacturing. Turnkey vs equipment-only — Turnkey includes engineering, installation, commissioning, and training. Get a biodegradable tableware machine cost estimateShare your target product and capacity for a project-specific quote Get Cost Estimate → Why Parason for Biodegradable Tableware Machinery Complete system manufacturer — Most biodegradable tableware machine manufacturers sell only the forming machine. Parason supplies the entire production line: stock preparation, forming, drying, trimming, and molds — all designed and manufactured in-house. This means one supplier, one engineering team, one point of accountability. Parason in-house mold manufacturing — 25+ VMC machines for precision tableware molds In-house mold manufacturing — 25+ VMC machines dedicated to mold production. Anti-leak mold technology. Custom mold development with rapid prototyping — from concept to production mold. This is something standalone machine sellers cannot offer because they source molds from third parties. Molded fiber expertise — From our 2,000+ equipment installations across 75+ countries, we have supplied molded fiber production lines to Satia Industries (7 TPD), Skyang Products (8 TPD), and Kibos Sugar Kenya (6 TPD). We understand the full system — not just the forming machine. Global presence — Offices in India (HQ + 10+ manufacturing facilities), Brazil (São Paulo), USA (Surprise, Arizona), UK (London), and UAE (Sharjah). ISO 9001:2015 certified. Automation partner: ABB. Whether your project is in India, Nigeria, Bangladesh, Indonesia, or Brazil, Parason delivers the complete biodegradable tableware production line from concept to commissioning. What Our Clients Say “The plant has been operating successfully since its commissioning, with consistent and satisfactory production output. The equipment performance has met our expectations in terms of quality, reliability, and operational efficiency.” — Paras Khaneja, Designated Partner, Khaneja Industries LLP (Evaara), GujaratProject: 6 TPD Automated Stock Preparation + Semi-automatic Forming Machines “The project was delivered on time and within budget. Parason’s technical expertise, professionalism, and dedication throughout the project have been truly commendable. The seamless integration of equipment and efficient project management played a crucial role.” — Chirag Jariwala, Director, Kompopack (I) Pvt. Ltd., Surat, GujaratProject: 6 TPD Integrated Stock Preparation + 3 TPD PFA-S1300 Automatic Forming Machine “Stock preparation system and forming machines are running satisfactorily. We are planning for expansion with Parason Semi-automatic Forming machines in the coming time.” — Tejas Wattamwar, Skyang Products LLP (Eco Sense), AurangabadProject: 6 TPD Integrated Stock Preparation + Semi-automatic Forming Machines Hear From Our Client: KompoPack Mr. Chirag Jariwala, Managing Director of KompoPack, shares their journey of partnering with Parason for sustainable tableware manufacturing. Start your biodegradable tableware projectGet a quote for your complete production line Get a Quote → ## Machines Used in Paper Industry: Equipment Guide URL: https://www.parason.com/blog/pulp-paper Date: 2023-12-24 Category: industry-insights ☰ Table of Contents (8 sections)1Stock Preparation: The First Half of Every Paper Mill2The Paper Machine: Converting Furnish into Paper3Tissue MachinesShow all 8 sections ▼4Equipment by Paper Grade5Complete Paper Mill Equipment List6Choosing the Right Configuration7Frequently Asked Questions8Related Resources Every paper mill, regardless of grade or capacity, runs on two interlocked equipment systems: stock preparation and the paper machine. Size either side incorrectly and the machine underperforms. Balance them correctly and a 50 TPD kraft mill will run profitably for twenty-five years. This guide covers every category of machine used in the paper industry, from the pulper that opens raw fibre to the reel that winds finished paper, with verified specifications, grade-by-grade configuration guidance, and the process logic that determines which equipment belongs in which mill. Planning a Paper Mill Project?2,000+ installations | 75+ countries | ISO 9001:2015Submit an Enquiry → Parason stock preparation system — complete equipment from pulping to approach flow Stock Preparation: The First Half of Every Paper Mill Stock preparation is where raw material becomes furnish. The raw material can be waste paper bales, wood chips, or bagasse. All of it must be defibred, cleaned, screened, and refined before it reaches the headbox. This is the most capital-intensive part of any paper mill and the source of most production problems when it is sized or sequenced incorrectly. Pulpers The pulper is where raw material first meets water. D-type pulpers handle waste paper at 4-6% consistency for most recycled fibre grades. Drum pulpers process OCC (Old Corrugated Containers) at 15-18% consistency and use significantly less energy per tonne. The gentle tumbling action in a drum pulper preserves long fibres, which matters when the end product is kraft liner. Parason's HICON HM Series covers the pulping range from 8-15 TPD (HM-3, 90 kW) up to 200-220 TPD (HM-35, 650 kW). For large-scale OCC operations, the SharpEdge Drum Pulper scales from 150 TPD (PDP-15, 132 kW) to 1,030 TPD (PDP-100, 1,000 kW). In mills making kraft liner from recycled corrugated, where contamination is high and fibre preservation is a priority, the drum pulper pays for itself in fibre yield alone. For a detailed breakdown of how pulping fits into the complete process sequence, see our stock preparation in paper mill guide. Parason SharpEdge Drum Pulper — 150 to 1,030 TPD for OCC and recycled fibre Cleaners After pulping, the slurry carries sand, staples, glass, broken labels, and heavy contaminants. High-density cleaning equipment removes heavies at 3-4.5% consistency. Parason supplies both HDCS (steel construction) and HDCC (ceramic construction) units. The ceramic version is specified for high-abrasion furnishes where steel wear rates become unacceptable. Low-density cleaners in the approach system remove wax, polystyrene, and lightweight plastics. The Magstruct MT magnetic separator protects refiners and screens from ferrous tramp metal. It uses large permanent magnets with SS-304 stainless steel construction and zero energy consumption — a sturdy fabricated magnetic trap installed inline before refining to extend filling service life. Parason HDCC ceramic HD cleaner — heavy contaminant removal at 3-4.5% consistency Screens Screening separates fibre bundles, oversized particles, and stickies from the accepted pulp stream. The typical sequence runs a coarse screen first, then fine pressure screens. Parason's Fine Screen VSL uses a MULTIVANE AEROFOIL ROTOR for pulsation-free operation, covering production from 30 TPD (VSI-04, 22 kW) to 450 TPD (VSI-12, 90 kW) across the screening range. Slotted baskets outperform hole baskets for stickies removal — a distinction that separates acceptable cleanliness for packaging grades from the higher cleanliness required for writing and printing paper. Parason Fine Screen VSL with MULTIVANE AEROFOIL ROTOR — 30 to 450 TPD Thickening Screens operate at 0.3-0.7% consistency. Storage chests and dispersers need furnish at 8-12%. Thickening systems bridge that gap. Parason's PDF Disc Filter covers 45-190 TPD (PDF 3.7) and 105-500 TPD (PDF 5.2), concentrating accepts from 0.7-1.1% inlet consistency to 8-12% outlet. Consistent outlet consistency is not a minor operational point. Variation at this stage causes direct quality instability in the paper machine. Parason PDF Disc Filter — thickens accepts from 0.7-1.1% to 8-12% consistency Refiners Every tonne of paper requires the fibres to be fibrillated: their surface area increased to form hydrogen bonds in the finished sheet. Refining is where that happens, and it has the greatest single influence on final sheet properties. Parason's Twin Disc Refiner range covers TDR-16 (50-150 TPD, 150-300 kW), TDR-20 (150-300 TPD, 300-500 kW), and TDR-26 (300-600 TPD, 500-1,000 kW). For conical refining applications, the Confiner CR series covers CR-300 (30-80 TPD, 75-150 kW), CR-400 (80-150 TPD, 150-300 kW), and CR-500 (150-300 TPD, 300-500 kW). See our full refining equipment range with over 2,000 installations across 75+ countries. Parason Confiner CR conical refiner — 30 to 300 TPD capacity for versatile fibre refining Dispersion Mills processing deinked pulp or high-recycled-content furnish need a hot disperser before the paper machine. The dispersion system breaks ink agglomerates and stickies at high consistency without cutting fibre. Skip this step in a recycled writing paper line and sticky deposits on the wire and press felt will appear within weeks of startup. Parason flotation cell — primary unit in deinking plants for recycled ONP and writing paper Need Stock Preparation Equipment?Complete systems engineered for your furnish and target gradeGet a Quote → The Paper Machine: Converting Furnish into Paper The paper machine receives dilute pulp slurry at 0.3-1.0% consistency from the headbox and converts it into a dry sheet through four distinct dewatering and drying stages. Every bottleneck in the sequence limits machine speed and output. Parason paper machine installed at customer mill — headbox to reel, widths up to 10 metres Headbox The headbox distributes stock uniformly across the full machine width at controlled velocity. Hydraulic headboxes with Automatic Dilution Control allow real-time basis weight correction across the sheet width in response to QCS scanner data. Parason's hydraulic headbox integrates directly with the DCS and QCS system, covering machine widths up to 10 metres. Forming Section In a Fourdrinier configuration, the headbox discharges onto a moving wire where water drains by gravity and suction boxes, leaving a wet mat of fibres. Multi-wire configurations form multiple plies simultaneously, which is essential for duplex board, kraft liner, and art card grades where a defined layer structure is required. Parason builds four forming configurations: Forming TypeSuitable Grades Single wireKraft, special grades, tissue, lower GSM Double wireKraft, white top liner Triple wireKraft, duplex, white top liner Four / multi-wireDuplex, art card, FBB, multilayer high BF kraft A cylinder mold machine forms each board ply on a separate rotating cylinder submerged in a vat, combining the plies wet. This configuration persists for specialty board grades where very distinct surface and inner layer compositions are required. Press Section The press section removes water mechanically before the dryer. Mechanical dewatering is far cheaper than evaporation. Each percentage point increase in press dryness reduces steam consumption by 3-5% in the dryer section. Parason's Maxi Press (shoe press technology) raises sheet dryness from 48% to 54%, reduces steam consumption 15-20%, and runs at speeds up to 1,200 MPM. The extended pressure zone of the shoe press creates this improvement: longer nip dwell time allows more water to escape before the sheet exits. Conventional Bi-Nip presses suit writing and printing grades above 400 MPM; Tri-Nip configurations maximise dewatering for higher-speed runs. Parason Maxi Press shoe press — 15-20% steam saving over conventional presses Dryer Section Pre-dryers use L-shaped and Y-shaped frame arrangements with multiple steam-heated cylinders. Cast iron dryers operate on paper widths up to 7,000 mm, with cylinder diameters of 1,500-1,800 mm. Steel dryers have thinner shells for improved heat transfer at the same steam pressure. Chrome-plated post-dryer cylinders provide the surface finish required for printing and coated grades. Size Press and Film Press Surface sizing applies starch or coating to improve surface strength, ink holdout, and printability. Parason's film press applies starch uniformly across the full sheet width. This is the step that separates commodity packaging paper from premium writing or printing grades. Without a film press, achieving the surface strength and ink absorption required for A4 copier paper is not possible regardless of furnish quality. Parason film press — uniform starch application for premium writing and printing paper Calender and Reel Calendering densifies and smooths the sheet under hydraulic loading. Soft calendering improves gloss for printing grades; hard calendering provides tight thickness control for packaging applications. The Pope Reel winds the finished sheet under controlled tension with internal cooling and electromechanical oscillation doctoring. Parason Pope Reel — finished sheet winding with electromechanical oscillation doctoring Tissue Machines Tissue machines operate on fundamentally different principles from conventional paper machines. Speed defines tissue machine performance. Parason's tissue machine range runs 500 to 1,500+ MPM, producing 13.5-40 GSM paper at up to 100 TPD per machine. For a deeper look at tissue-specific design, see our tissue paper production line guide. The crescent former replaced older cylinder mold and Fourdrinier tissue configurations because it allows higher speeds with better formation quality. Stock jets between the Yankee cylinder and a forming fabric in a single step, versus multi-stage drainage on a flat wire. At 1,200+ MPM, the difference in formation uniformity and runnability is significant. The Yankee cylinder (12-16 ft diameter, up to 4,500 mm width) handles most of the drying load. Steam savings of 3-5% are achievable through optimised hood management and doctoring. At tissue machine energy consumption levels, those savings translate to a measurable annual cost reduction. Parason crescent former — high-speed tissue formation for 1,200+ MPM machines Equipment by Paper Grade Different grades require different machine configurations. Some configurations are simply incompatible with certain grades, and no amount of process tuning can compensate for a mismatched setup. Paper GradePulper TypeFormingPressKey Addition Kraft packaging (recycled OCC)Drum pulperMulti-wireShoe pressHD cleaner essential Kraft packaging (virgin pulp)HC pulperSingle/double wireShoe pressDigesters, washers Duplex / triplex boardD-type + drumMulti-wire 3-4 plyTri-nipFilm press optional TissueD-type + drumCrescent formerSuction pressYankee cylinder + hood Writing and printingD-type (chemical pulp)Single / twin wireBi-nipFilm press + calender Newsprint (recycled ONP)D-type + deinkingFourdrinierStandardFull flotation deinking system Complete Paper Mill Equipment List CategoryEquipmentFunction PulpingD-type pulper, drum pulper, HC pulperDefibring raw material CleaningHD cleaner (HDCS / HDCC), LC cleaner, magnetic separatorContaminant removal ScreeningCoarse screen, pressure screen, fractionatorFibre and contaminant separation ThickeningDisc filter, gravity thickener, deckerConsistency raising before storage RefiningTDR disc refiner, Confiner conical refiner, deflakerFibre development and bonding DispersionHot disperser, POBTStickies control for recycled grades FormingHeadbox, wire section (single to multi-wire, crescent former)Sheet formation from slurry DewateringPress section, shoe press, suction press rollMechanical water removal DryingPre-dryer, post-dryer, Yankee cylinder, hoodEvaporative moisture removal FinishingSize press, film press, calender, reelSurface treatment and winding Quality controlQCS scanner, DCS, moisture sensor, colour sensorOnline quality monitoring ConsumablesScreen baskets, refiner plates, doctor blades, press feltsWear part replacement Compare Machine Specifications?40-60% below European pricing — request a detailed proposalRequest a Proposal → Choosing the Right Configuration Three decisions determine everything else in paper mill equipment selection: grade, capacity, and furnish. Grade defines the machine configuration. Kraft liner needs multi-wire forming and a shoe press. Tissue needs a crescent former and a Yankee cylinder. Writing paper needs a film press, a calender, and chemical pulp with adequate brightness. Trying to run tissue chemistry on a kraft machine or kraft furnish through a tissue former creates problems no amount of operational adjustment can fix. Capacity determines equipment sizing within each category. A 30 TPD mill uses an HM-3 pulper and a single TDR-13 refiner. A 500 TPD OCC line requires a PDP-100 drum pulper and multiple TDR-48 refiners in parallel. The most common production bottlenecks Parason commissioning teams encounter in new mills are undersized pulpers and undersized screen capacity. Both look adequate on paper but fail under actual production pressure. Furnish determines the cleaning configuration. Virgin chemical pulp needs minimal cleaning. OCC with high contamination requires HD cleaners, multiple screen stages, and magnetic separators. ONP for newsprint or tissue requires a full flotation deinking plant. Starting from a generic equipment list without knowing actual furnish composition is how mills end up with chronic quality problems at startup. Parason has engineered complete paper mill equipment systems for over 2,000 installations across 75+ countries, covering everything from 5 TPD craft paper units to 500+ TPD integrated mills. The starting point is always a process design that matches equipment to furnish quality and target grade. For mills planning a full project from site to production, see our paper mill setup guide. For kraft-specific projects, see our kraft paper mill machinery guide. To discuss your project with our engineering team, contact Parason. Related Resources Paper Mill Machinery Manufacturers in India How to Set Up a Paper Mill Plant Kraft Paper Mill Machinery Guide Stock Preparation in Paper Mill Tissue Paper Production Line ## Trommel Screen Machine: Working & Advantages URL: https://www.parason.com/blog/trommel-screen-machine-importance-advantages-and-working Date: 2023-12-22 Category: stock-preparation ☰ Table of Contents (7 sections)1 What Is a Trommel Screen Machine?2 Working Principle: How a Trommel Machine Works3 Construction of a Trommel Screen MachineShow all 7 sections ▼4 Advantages of Trommel Screen in Paper Mills5 Importance in Paper Making6 Trommel Screen Capacity & Specifications7 Frequently Asked Questions Walk through any recycled paper mill and you will find the trommel screen machine sitting right after the pulper — quietly doing one of the most important jobs in the entire stock preparation line. It recovers fiber that would otherwise be lost with the rejects, and it removes contaminants that would damage every machine downstream. In a pulping loop processing old corrugated containers or mixed waste paper, the trommel machine is not optional equipment — it is a requirement. Yet in our experience across 2,000+ installations in 75+ countries, the trommel screen is one of the most underestimated machines in the mill. Operators tend to focus on the pulper, the screens, the refiners — but a poorly performing trommel means fiber loss that directly hits your bottom line. In a 100 TPD recycled mill, even 2% extra fiber loss at the trommel translates to 2 tonnes of good fiber thrown away every single day. This guide covers how the trommel screen machine works, its construction, advantages in paper making, and what capacity range you need based on your mill’s production target. Need a Trommel Screen for Your Mill?TSR & ITR series — 6 to 400 TPD capacity rangeGet a Quote → What Is a Trommel Screen Machine? A trommel screen machine — also called a trommel machine, rotary screen, or drum screen — is a cylindrical screening device that separates materials by size. In the pulp and paper industry, the trommel screen machine sits after the pulper to separate fiber from rejects like plastic film, wire, tape, and other non-fiber contaminants. The principle is simple: rejected material from the pulper’s secondary screen enters the rotating drum. As the drum turns, water sprays wash out any good fiber still clinging to the rejects. That recovered fiber passes through the screen perforations and returns to the pulping system. The remaining reject — plastics, wires, rags — travels along the drum and exits at the reject end. In a recycled paper mill, the trommel screen machine can recover up to 10% of fiber from the reject stream of a secondary screen in the pulping loop. That is fiber you would otherwise throw away. How Does a Trommel Machine Work? — Working Principle Understanding the trommel machine working principle is straightforward, which is one reason this equipment is so reliable in continuous mill operation. Here is the step-by-step process of trommel machine working: Step 1: Reject Feed Light reject material from the pulper’s secondary screen — containing a mix of fiber, small plastics, film, and other contaminants larger than 8 to10 mm — is fed into the trommel screen drum at the inlet end. Step 2: Drum Rotation and Water Washing The drum rotates slowly and continuously. Inside the drum, high-pressure water showers spray the reject material as it tumbles. This cataract motion — material lifting and falling as the drum turns — combined with the water spray, washes fiber free from the contaminant mass. Any mill operator who has watched a trommel in action knows this tumbling action is what makes the difference between good fiber recovery and poor. Step 3: Fiber Recovery Through Perforations The drum wall has perforated holes of customised sizes. Clean fiber, now separated from contaminants by the washing action, passes through these perforations along with water. This fiber-rich water is collected and returned to the pulper chest for further processing — recovering valuable fiber that would otherwise be lost. Step 4: Reject Discharge A helical screw welded to the inner diameter of the perforated drum moves the remaining reject material forward as the drum rotates. By the time it reaches the reject end, the material is almost entirely non-fiber — plastics, wire, film, tape — and is discharged as final reject from the pulping process. This reject typically goes to a reject compacter for volume reduction before disposal. Construction of a Trommel Screen Machine A well-built trommel machine has a simple design with few moving parts — which is exactly why it is low-maintenance and reliable in 24/7 mill operation. The main components are: Drum The cylindrical drum is the heart of the trommel screen machine. It is made of stainless steel (SS-304 in Parason’s TSR series) and rotates on its axis either horizontally or at a slight incline. The drum diameter and length determine the machine’s capacity and retention time. Perforated Screen with Helical Screw The drum surface has perforations — holes or slots of specific sizes designed for the application. A helical screw welded to the inner wall of the drum moves material from the feed end to the reject end. The perforation size and pattern are engineered for the specific furnish — OCC rejects need different screen geometry than mixed waste paper rejects. Frame and Support Structure A rigid steel frame supports the drum assembly, motor, and associated piping. The frame must be designed to handle continuous vibration and the weight of wet reject material inside the drum. Support Rollers A set of support rollers (trunnion rollers) carries the drum and allows it to rotate smoothly. Proper roller alignment is critical for even drum rotation and long bearing life — misaligned rollers cause uneven wear and premature failure. Drive System A geared motor with belt and pulley system provides the rotational motion. The rotation speed is controlled to match the reject volume — too fast and material exits before fiber is fully recovered, too slow and throughput drops. Water Spray System Multiple high-pressure water showers mounted inside and outside the perforated drum are the key to fiber recovery. The internal nozzles wash fiber free from contaminants. The external nozzles keep the screen perforations clear, preventing blinding (blockage) that reduces screening efficiency. Advantages of Trommel Screen Machine in Paper Mills The trommel screen machine advantages go beyond just screening. We have installed these machines in recycled fiber mills across India, Nigeria, Bangladesh, Brazil, and Southeast Asia. Based on field experience, here are the real advantages of trommel screen machine that matter to mill operators: 1. Fiber Recovery — Direct Profit Impact The trommel machine recovers up to 10% of fiber from the secondary screen reject. On a 200 TPD recycled mill, that is up to 20 tonnes of fiber per day that goes back into production instead of going to waste. At current waste paper prices, this recovered fiber has real value — it pays for the machine many times over. 2. Efficient Contaminant Separation The rotating drum with cataract motion and high-pressure water sprays efficiently separates plastics, wires, rope, film, and other non-fiber materials. The tumbling action ensures thorough washing — contaminants that manual sorting or static screens would miss get separated cleanly. 3. Low Maintenance, Simple Operation With a simple rotating drum, geared motor, and water showers, the trommel screen machine has fewer moving parts than almost any other machine in the stock prep line. This means less downtime, lower spare parts cost, and operators can manage it without specialised training. We have seen trommel machines running 7+ years without major overhaul in well-maintained mills. 4. Customisable Screen Geometry Perforation size, hole pattern, drum length, and inclination angle can all be customised to match your specific raw material and reject composition. A mill processing clean OCC needs different screen geometry than one handling mixed waste with high contamination. 5. Continuous Operation The trommel screen machine runs continuously in the pulping loop — no batch processing, no interruptions. Reject from the pulper’s secondary screen flows in, fiber is recovered, and contaminants are discharged — all without stopping the machine. This suits the 24/7 operation pattern of paper mills worldwide. 6. Low Energy Consumption Compared to pressure screens, vibrating screens, or centrifugal cleaners, the trommel machine consumes significantly less energy. The motor power requirement is modest — 3.7 kW for smaller units (6 to 10 TPD) up to 7.5 kW for 20 to 25 TPD units. This makes it one of the most energy-efficient screening solutions in the stock prep line. Recover Up to 10% More FiberParason trommel screens — installed in 75+ countriesSend Enquiry → Importance of Trommel Screen Machine in Paper Making The trommel screen machine importance in paper making cannot be overstated. If you are running a recycled paper mill — whether it is kraft, duplex, writing grade, or tissue from recycled fiber — this machine plays a critical role at three levels: Fiber economics: Recovering 10% fiber from rejects directly reduces your raw material cost. In markets where waste paper prices are volatile (India, Nigeria, Bangladesh), every percentage point of fiber recovery matters. Downstream protection: Contaminants that pass through to the pressure screens, cleaners, and refiners cause wear, sheet breaks, and quality defects. The trommel machine is your first line of defence — removing the bulk of non-fiber material before it enters the fine screening loop. Environmental compliance: By efficiently separating fiber from reject, the trommel screen reduces the volume of solid waste going to landfill. The reject is dryer and cleaner, which simplifies waste handling and helps mills meet environmental discharge standards. Where Does the Trommel Screen Machine Fit in a Paper Mill? In the stock preparation sequence, the trommel screen machine sits in the reject handling loop of the pulping section: Pulper → Secondary Screen → Trommel Screen Machine → Recovered fiber returns to pulper chest; reject goes to reject compacter The trommel works alongside other reject handling equipment — the ragger removes wire and rope from the pulper, while the trommel handles lighter rejects from the screen. Together, they ensure maximum fiber recovery and clean reject disposal from the pulping system. Trommel Screen Machine Capacity and Specifications The trommel machine capacity range varies widely based on your mill’s production target. Parason manufactures trommel screen machines in the TSR and ITR series: ModelTypeCapacity (TPD)Motor Power (kW)Application TSR-1Trommel Screen6 to103.7Small recycled mills TSR-2Trommel Screen10 to155.5Medium recycled mills TSR-3Trommel Screen20 to257.5Large recycled mills ITR-02Inclined Trommel10 to155.5Space-constrained layouts ITR-03Inclined Trommel20 to257.5High-capacity recycled mills For larger mill capacities (50 to 400 TPD), Parason offers the TSR series with larger drum dimensions, higher throughput capability, and SS-304 stainless steel construction. The product page for trommel screen has detailed specifications for each model. When it comes to trommel machine price, the cost depends on the capacity, drum dimensions, material of construction, and whether you need the standard or inclined configuration. For a quotation specific to your mill requirements, contact our engineering team. Whether you are setting up a new recycled paper mill or upgrading your existing reject handling system, the trommel screen machine is an investment that pays for itself through fiber recovery alone. With Parason’s TSR and ITR series, you get proven equipment backed by 2,000+ installations across 75+ countries. Explore our complete stock preparation equipment range, learn about our turnkey solutions, or read more about paper machine technology to plan your project end to end. ## How to Set Up a Paper Mill Plant: Layout, Design & Installation Guide URL: https://www.parason.com/blog/how-to-set-up-a-paper-mill-plant Date: 2023-12-22 Category: guides ☰ Table of Contents (13 sections)1 Paper mill plant setup: scope and sequence2 Paper mill plant layout and process flow diagram3 Plant layout principles: stock prep to reelShow all 13 sections ▼4 Paper machine room design and foundation5 Layout considerations by capacity: 8 TPD to 1,200 TPD6 Paper mill location selection criteria7 Utilities layout: steam, power, water, compressed air8 Auxiliary systems: sludge handling, ETP and material flow9 Paper machinery installation and commissioning workflow10 Pulp mill installation within integrated plants11 Common plant engineering challenges12 Next steps13 Frequently asked questions Setting up a paper mill plant is an engineering project, not a purchase. A paper mill facility, whether a compact mill or a large paper mill industrial plant, runs well for thirty years or not depending on decisions fixed early: site survey, mass balance, plant layout, civil foundations, equipment sequencing, piping and utilities, installation, commissioning. Get any one of those wrong and the machine cannot recover the difference in trim speed or yield. This guide walks through the layout, process flow, engineering design, and installation workflow Parason uses on projects from 8 TPD mini mills to 1,200 TPD integrated lines across 75+ countries. For the business and cost side of setting up a mill (capacity bands, investment ranges, payback), see our paper mill plant guide. Planning a new paper mill project?50+ years | 75+ countries — Talk to Parason's engineering team for layout, capacity and turnkey scope Request Consultation → Paper mill plant setup: scope and sequence Setting up a paper mill follows a six-step sequence: choose grade and capacity (TPD), select site by water/power/fibre/logistics, design plant layout in 2D and 3D, size equipment against a mass balance, route piping and electrical via P&ID, then erect and commission. Steps 3 to6 are the engineering phase where most project risk concentrates. A paper mill is a continuous process plant made of four zones: stock preparation, the wet end of the paper machine, the dry end, and the auxiliary systems. Fibre enters as bales, rolls, or chips, and leaves as a finished reel. Stock prep cleans and refines the fibre. The wet end (headbox, forming, press) turns slurry into a wet sheet. The dry end (drying cylinders, calender, reel) finishes and winds it. Auxiliary systems (water circuit, steam, power, compressed air, ETP, sludge handling) keep the machine running. Setting up the mill means deciding, in order: What paper grade and capacity (TPD) you will produce. Where the mill will sit, based on water, power, fibre availability, and logistics. What the plant layout looks like in 2D and 3D, including civil foundations and steel structure. Which equipment goes where, sized against a mass balance. How piping, electricals, and controls connect every vessel and motor on the P&ID. How the mill is erected, commissioned, and ramped to rated capacity. Steps 3 to 6 are the engineering phase. That phase is where Parason's in-house design team and ABB automation partnership do most of the work. Most project risk concentrates here, which is why basic and detail engineering are bundled into Parason's Concept to Commissioning scope rather than left to the customer. Paper mill plant layout and process flow diagram A paper mill process flow diagram shows three sections in series: stock preparation (pulping, cleaning, screening, refining), the paper machine (approach flow, headbox, wire, press, dryers, reel), and auxiliary systems (white water, steam, ETP). Unit operations are identical from 30 TPD to 1,000 TPD; only equipment size and parallel-line count scale up. The paper mill process flow diagram is the spine of the plant layout. Every downstream design, civil, piping, electrical, instrumentation, flows from it. A paper mill block diagram and a detailed paper mill schematic deliver the same information at different zoom levels: the block diagram shows unit operations, the schematic shows flow paths, valves, and control points. A typical recycled-fibre paper mill flow diagram looks like this: Stock Preparation: Bale Breaker → Drum/HC Pulper → Dilution → HD Cleaner → Coarse Screen → Fine Screen → LC Cleaners → Thickener → Dispersion → Refiners → Machine Chest. Paper Machine: Approach Flow → Headbox → Wire Section → Press Section → Pre-Dryer → Size Press → After-Dryer → Calender → Reel → Winder. Auxiliary: Broke Handling → White Water Circuit → Fresh Water → Chemical Dosing → Steam & Condensate → Vacuum → Compressed Air → ETP → Sludge Handling. This sequence is the industrial paper making process at its simplest: the same unit operations run inside a 30 TPD paper mill and a 1,000 TPD paper mill, with more parallel lines and larger equipment rather than fundamentally different steps. For virgin-fibre and agro mills, the front end changes: debarking and chipping (wood) or depithing and continuous digester (straw, bagasse, sarkanda) replace the pulper, followed by brown stock washing, oxygen delignification, and ECF bleaching before the stock enters the approach flow. The pulp mill process flow diagram sits upstream of the paper machine process flow diagram; together they form the pulp and paper mill process flow diagram for an integrated plant. The paper making process flow becomes the paper mill diagram (2D layout) once equipment footprints, elevations, and connections are overlaid on the plot plan. A paper making diagram, a paper plant diagram, and a paper mill process diagram are different names for the same engineering deliverable at different levels of detail. Parason's basic engineering package includes the P&ID, 2D and 3D layouts, equipment lists, pump and motor lists, and piping isometrics for the paper mill paper machine diagram set. Plant layout principles: stock prep to reel Four principles drive a clean paper mill layout: gravity flow for stock chests and white water (saves 8 to12% of pumping energy), short straight pipe runs from machine chest to headbox, hot/wet zones separated from electrical rooms (MCCs on the cold side), and maintenance space designed in for refiner, screen, and dryer changes. Four principles decide a clean paper mill layout. These principles apply equally to a paper factory layout, a pulp mill layout, and an integrated paper mill layout plan. Gravity flow where possible Stock chests are elevated so that dilution and transfer happen with minimal pumping. Pulpers sit one floor above the coarse cleaner. White water silos are placed above the approach flow pumps. Pumping energy on a mid-sized mill is 8 to 12% of total power demand; layout can move that figure by two or three points. Short, straight pipe runs at critical points The approach flow from machine chest to headbox and the white water return from save-all to silo are the two runs that most affect machine performance. Parason standardises these runs at minimum elbows, with flow conditioners before the headbox feed pump. Hot and wet zones separated from electrical rooms Dryer hoods, steam headers, and condensate tanks produce heat and humidity that attack switchgear, VFDs, and control cabinets. MCC rooms sit on the cold side of the building, with sealed cable trenches and positive pressurisation. Maintenance space designed in, not bolted on Refiner disc changes, screen basket changes, press felt runs, and dryer can repairs all need crane coverage and pull-out space. EOT crane spans, monorails above pulpers, paper machine walkway widths on both tending and drive sides, and pull-out zones for press rolls are decided at the 3D layout stage. Parason's 3D layouts are reviewed against clash detection on piping, cable trays, and structural steel before civil drawings are released. Catching a clash on screen is cheap; catching it during erection costs a week and a dozen cuts. Paper machine room design and foundation The paper machine foundation is a single mass of reinforced concrete 1.2 to2.5 m deep, sized for dynamic loads above static weight, with vibration isolation joints separating it from the building structure. A 3.0 to4.5 m basement houses press save-alls, broke pulper, and white water silo for mills 50 TPD and above. The paper machine room is the most civil-intensive part of the paper mill design. Two decisions drive the paper machine design at the room level: foundation geometry, and basement depth. Headbox design (hydraulic vs air-cushion, slice lip geometry, turbulence generator layout) and dryer hood design (closed hood vs open, heat recovery loops) are handled separately in the machine engineering package, but their loads and clearances are anchored in this room design. Machine centreline and tending side The machine foundation is a single mass of reinforced concrete, typically 1.2 to 2.5 m deep depending on machine speed and deckle, with dynamic loading margins above static weight. Vibration isolation joints separate the machine foundation from the building columns so that the paper machine does not shake the roof or vice versa. Basement depth for press and dryer pits Press section save-alls, couch pit, broke pulper, and white water silo sit below machine floor level. A 3.0 to 4.5 m basement with graded floors and sump pumps is standard for 50 TPD and above. Mini mills below 30 TPD can run with a shallower 2.0 m basement and bolted-down save-alls. Dryer section foundation takes the steam header, condensate return manifolds, and siphon pipework. Parason's detail engineering pack covers foundation drawings, load details at each pedestal, and nozzle orientations for every vessel and pump. Layout considerations by capacity: 8 TPD to 1,200 TPD Plant footprint scales from 2 to4 acres (8 to 30 TPD mini mill, single HICON pulper, 1.4 to2.1 m deckle Fourdrinier) up to 25 to40+ acres (800 to1,200 TPD, drum pulper or LCO-145, twin-wire former, 6.7 to8.5 m deckle, shoe press). Equipment selection changes band-by-band; the same unit operations exist at 10 TPD and 1,000 TPD. Plant layout scales in two ways: more equipment at higher capacity, and different equipment selections at different capacity bands. The same unit operations exist at 10 TPD and 1,000 TPD, but the pulper model, cleaner cascade depth, former type, press configuration, and machine deckle all change band by band. Selecting correctly at design stage avoids the two most expensive mistakes: buying mini-mill equipment for a scaling project, or buying large-mill equipment where mini-mill throughput would suffice. The reference table below summarises equipment selection and land footprint across five capacity bands Parason typically engineers. Pulper models cited are catalog-verified and link to their equipment pages; exact kW and TPD are chosen based on fibre type, target machine speed, and mill availability targets during basic engineering. Capacity bandFootprintStock prep layoutMachine section 8 to 30 TPD (mini)2 to 4 acresSingle HICON pulper (HM-3 to HM-8, 90 to 180 kW), compact screen and cleaner lineSingle-wire Fourdrinier, deckle 1.4 to 2.1 m, speed 150 to 300 m/min 50 to 100 TPD4 to 8 acresHICON pulper: HM-10 (50 to 65 TPD, 200 kW), HM-12 (65 to 80 TPD, 220 kW), or HM-15 (80 to 100 TPD, 325 kW); two-stage screeningFourdrinier or Crescent tissue, deckle 2.5 to 3.6 m 150 to 300 TPD8 to 15 acresDrum pulper PDP-15 to PDP-30 (132 to 250 kW), full cascade: 3 HD cleaner stages, 3 screen stages, 6 LC cleaner stagesMulti-wire or hybrid former, deckle 3.6 to 5.2 m 400 to 600 TPD15 to 25 acresDrum pulper PDP-45 or PDP-60 (400 to 560 kW), parallel stock lines for white and brown, deinking plantGap former or top-wire former, deckle 5.2 to 6.7 m 800 to 1,200 TPD25 to 40+ acresDrum pulper PDP-80 or PDP-100 (800 to 1,000 kW) for 800 to 1,030 TPD, or LCO-145 (1,000 kW) for 1,100 to 1,300 TPD; dedicated virgin and secondary fibre lines, oxygen delignificationTwin-wire former, shoe press, deckle 6.7 to 8.5 m Parason has installed turnkey mills across this full range, including kraft, duplex board, tissue, writing-printing, and linerboard paper machine lines. Reference projects include Viking Kait (50 TPD tissue), Quantum Papers Nigeria (300 TPD kraft), Diyan Papers (300 TPD duplex and 350 TPD kraft), Ambani Paper (400 TPD duplex), and Sedy Egypt (220 TPD kraft). Land requirement is a common first question. The indicative footprints above include stock prep, machine hall, finishing, ETP, sludge yard, raw material storage, finished goods warehouse, roads, and utility block. Indian MSME projects on compact plots (2 to 3 acres for mini mills) achieve the same throughput with vertical stock prep towers and integrated chest designs. Need equipment for a specific capacity band?Get HICON pulper, drum pulper, Fourdrinier or tissue line specs sized to your project Get Equipment Specs → Paper mill location selection criteria Five factors decide a viable paper mill site: reliable water (8 to15 m³/t recycled, 40 to80 m³/t agro), reliable power (3 to5 MW per 100 TPD, 15 to25 MW per 500 TPD), fibre access within economical transport radius, outbound logistics to converters or ports, and effluent discharge compatibility with local environmental norms. Site selection is an engineering decision before it is a commercial one. Five factors decide whether a site is viable. Water availability A recycled-fibre mill uses 8 to 15 m³ of fresh water per tonne of paper after closure. A virgin agro mill uses 40 to 80 m³. These ranges align with industry-wide water-intensity benchmarks published by the Confederation of European Paper Industries (CEPI). Groundwater, river intake, or treated municipal supply must all be tested for hardness, TDS, iron, and biological load before site commitment. Hard water adds softening cost every day of the mill's life. Power availability and reliability A 100 TPD mill draws 3 to 5 MW. A 500 TPD integrated mill draws 15 to 25 MW. Grid reliability, tariff structure, captive power feasibility, and waste-heat recovery potential all factor in. Parason's electrical engineering package covers HT and LT switchgear, motor control, VFD schedules, and cable lists for both grid and captive scenarios. Fibre and raw material access Wastepaper collection radius, imported kraft pulp port distance, or agro residue (bagasse, wheat straw, sarkanda) catchment area. Transport cost of fibre is typically 3 to 7% of production cost; a badly located mill never recovers this gap. Logistics and market accessibility Finished paper is bulky. Outbound road and rail connections to converters, packaging plants, or ports decide the effective market radius. Effluent discharge and environmental clearance Treated effluent discharge norms, sludge disposal routes, and green-zone restrictions vary by country and state. The ETP footprint must fit the site, not be squeezed later. Parason has advised on location selection for mills in Nigeria, Bangladesh, Vietnam, UAE, Saudi Arabia, Indonesia, Egypt, and Brazil, each with different water, power, and raw material constraints. Utilities layout: steam, power, water, compressed air Utilities consume 40 to55% of a paper mill's operating cost. Steam (1.4 to2.2 t per tonne of paper) routes from boiler house upwind via overhead pipe racks, with gravity-first condensate return. Power steps down at the receiving substation to 6.6 or 11 kV; MCC rooms sit close to load centres. The white water loop is the single most layout-critical utility. Utilities are 40 to 55% of a paper mill's operating cost. Layout decisions here pay back for decades. Steam Dryer section steam demand is 1.4 to 2.2 tonnes of steam per tonne of paper for standard grades, higher for tissue — ranges that line up with the energy-intensity benchmarks documented by the FAO global pulp and paper sector study. Boiler house sits upwind of the machine hall, with main steam header routed on overhead pipe racks. Condensate return is gravity-first, pumped only where unavoidable. Flash steam recovery from condensate and blow-down is built in at design, not retrofitted. Power distribution Main receiving substation steps grid HT down to the plant distribution voltage (6.6 kV or 11 kV for larger mills, 415 V for smaller). MCC rooms are placed close to load centres to minimise cable runs. VFDs for refiners, pulpers, and machine drives are specified by Parason's electrical team during detail engineering. Water circuit The white water loop is the single most important utility in a paper mill. Save-alls, white water silos, fresh water towers, and chemical dosing points must all connect cleanly. Fresh water intake and ETP discharge are on opposite sides of the plant to avoid cross-contamination. Compressed air Instrument air (dry, oil-free, for valves and DCS) is separated from plant air (for cleaning, pneumatic actuators). Compressor room sits adjacent to the power substation. Auxiliary systems: sludge handling, ETP and material flow ETP runs in three stages: primary (flotation, clarification) removes suspended solids, secondary (biological) removes BOD/COD, and tertiary (filtration) meets discharge norms. Sludge dewaters from 2 to3% to 25 to28% via belt filter or screw press, then routes to boiler fuel, cement co-fuel, engineered landfill, or Bio-CBG conversion. Paper mill auxiliary handling is where many projects lose schedule and budget. The sludge yard, ETP, and material flow network need engineering attention equal to the main process. ETP staging Primary treatment (flotation, clarification) removes suspended solids. Secondary (biological) removes BOD and COD. Tertiary (filtration, polishing) meets discharge norms. Parason's ETP equipment range covers the full train: rotary drum screens, flotation cells, conventional clarifiers, and polishing filters, each sized to mill capacity and raw material. Sludge dewatering Belt filter presses and sludge screw presses take sludge from 2 to 3% consistency up to 25 to 28% outlet, depending on machine selection and sludge characteristics. Dewatered sludge either goes to the boiler as fuel, to cement plants as co-fuel, or to engineered landfill. The Bio-CBG option (Parason's KIS Group partnership) converts sludge and organic effluent to compressed biogas. Material flow Bale yard to pulper, broke to broke pulper, finished reel to winder to warehouse: every conveyor, forklift path, and truck turning circle is drawn at the 3D layout stage. A mill that needs three forklift moves for one raw material unload is bleeding labour cost every shift. Paper machinery installation and commissioning workflow Greenfield paper machine installation runs 8 to14 months across eight phases: engineering kickoff, mechanical erection, piping, software FAT, cold IO check, hot IO check, start-up and ramp to design speed (2 to6 weeks), then post-commissioning process optimisation. Foundation handover marks the start; first reel marks commissioning complete. Installation is not unloading crates and bolting them down. It is a sequenced schedule of mechanical, piping, electrical, and commissioning activities, typically 8 to 14 months on a greenfield project. Paper machine installation runs in parallel with pulp mill installation on integrated projects. Parason's supervision of erection and commissioning follows eight phases: Engineering meeting to align site team, civil contractor, and Parason engineers on drawings, sequence, and milestones. Mechanical erection. Foundations handed over, equipment received, crane plan executed. Pulpers, cleaners, screens, refiners, machine sections set on baseplates and grouted. Piping erection. Process piping, steam, condensate, fresh water, white water, chemical lines, instrument air. Hydro-testing and flushing before commissioning. Software FAT. DCS programs, HMI screens, control loops tested at factory or offline before site integration. Cold IO check. Every input and output signal verified from field device to DCS tag without process running. Hot IO check. Signals verified with motors energised and valves stroked, water running in selected sections. Start-up and commissioning. Wet end fill, first stock to wire, first sheet on reel. Ramp from minimum stable speed to design speed over 2 to 6 weeks depending on grade. Process optimisation. Fibre loss, energy consumption, breakdown intervals tuned during the first quarter of operation. Parason offers post-commissioning audits (refining, screening, complete stock prep, paper machine) to lock in the gains. Pulp mill installation within integrated plants Integrated mills run pulp mill installation in parallel with paper machine erection for 4 to6 months, converging at the pulp storage tower. Wood mills use vertical batch digesters with multi-hour cooks; agro mills (50 to 300 TPD bagasse, straw, sarkanda) use depithing, continuous digester, brown stock washing, oxygen delignification, and ECF bleaching. An integrated mill produces its own pulp and its own paper. For wood-fibre mills, that means a complete pulp mill upstream of the paper mill: debarking, chipping, screening, cooking, washing, oxygen delignification, and ECF bleaching. For agro mills, depithing, continuous digester cooking, brown stock washing, and bleaching. Pulp mill installation runs in parallel with paper machine installation on integrated projects, and the pulp mill diagram sits upstream of the paper machine installation plan in the master schedule. Parason's agro pulping turnkey solutions cover 50 TPD to 300 TPD for wheat straw, bagasse, rice straw, and sarkanda. The process runs a dry depithing system, wet washing pulper, continuous digester, counter-current brown stock washing with weak black liquor recovery, pressure and vibrating screens, oxygen delignification reducing Kappa number, and ECF bleaching with chlorine dioxide, hydrogen peroxide, oxygen, and caustic. For wood pulping, vertical batch digesters cover the full capacity range and run multi-hour cooking cycles tuned to species and furnish. Raw materials include eucalyptus, casuarina, subabul, acacia, and bamboo. The pulp mill installation sequence runs parallel to paper mill installation for 4 to 6 months, then converges at the pulp storage tower and approach flow. Common plant engineering challenges and how to design them out Five challenges recur on most projects: capacity mismatch between stock prep and machine (size stock prep at 110% of machine capacity), white water loop instability (closed-loop dissolved-solids accumulation), refiner energy swings (centralised refining cuts 26 to30% power), drying bottleneck (under-sized dryer caps throughput forever), and ETP load surprise (mixed-grade mills exceed textbook predictions). Five challenges come up on almost every project. Each has a known engineering answer. Capacity mismatch between stock prep and paper machine If stock prep is sized for 110% of machine capacity, the mill is reliable. If sized for 95%, every break starves the machine. Mass balance at design stage is where this is fixed. White water loop instability A closed water system accumulates dissolved solids and fines. Save-all efficiency, fresh water makeup points, and chemical dosing sequence all need to be designed together, not left to operator trial. Refiner energy swings Decentralised refiners at multiple consistency stages can consume 200 to 350 kWh per tonne — consistent with the refining specific-energy ranges documented in TAPPI standards and technical literature. Centralised refining in a single optimised stage has shown 26 to 30% power reduction in Parason case studies. The layout has to support that choice. Drying bottleneck Dryer section is the most expensive part of the machine. Under-sizing costs throughput forever. Oversizing costs capital. Steam balance, cylinder count, and hood design are sized against grammage range at design. ETP surprise Effluent load estimates based on textbook values commonly under-predict real loads on mixed-grade mills. Parason designs ETP with headroom on primary and secondary capacity, plus a polishing stage that can be upgraded later without plant shutdown. Parason's R&D lab (SEM, fibre analyzer, paper testing, spectro lab, pilot mill) supports design decisions with real fibre data, not catalogue assumptions. CFD simulation during design shows headbox flow, white water flow, and dryer hood air patterns before the equipment is built. Ready to start your mill project?Concept to Commissioning — engineering, manufacturing, installation, commissioning and audits from one partner Start Your Project → Next steps If you are scoping a new paper mill project, a capacity expansion, or a grade change retrofit, the starting point is a mass balance and site survey. Parason teams have supported paper mill setup and paper mill plant projects, from a small paper processing factory of 8 TPD to a 1,200 TPD papermill factory complex, across every major production grade. Parason offers project audits, refining system audits, screening audits, complete stock prep audits, and paper machine audits as standalone services, or bundled into the basic engineering phase of a turnkey project. For the business case, investment bands, and ROI framework, see our paper mill plant cost and setup guide. For grade-specific machinery selection, see kraft paper mill machinery, tissue paper production line, and top paper mill machinery manufacturer in India. Explore stock preparation, paper machine, tissue machine, and agro and wood pulping equipment ranges for full specifications. To discuss a specific project, contact the Parason engineering team. ## Wedge Wire Screen Basket – advantages, working principle and importance in Paper Mill URL: https://www.parason.com/blog/wedge-wire-screen-basket-advantages-working-and-importance Date: 2023-12-22 Category: stock-preparation The Wedge Wire Screen Basket for pulp stock preparation are known for their exceptional effectiveness in separating fibers based on their size and effectively removing contaminants with elongated or irregular shapes. This results in a significant improvement in removal efficiency and pulp quality. Moreover, these baskets provide greater flexibility and are less prone to plugging compared to screens with circular holes, ultimately leading to a higher yield of usable fibers in the final paper product.Looking for the Best Wedge Wire screen basket Manufacturer/Supplier?Get the best quality slotted basket for the screening process in your pulp mill. Write us an email: info@parason.com or call us at +91 (0) 240-2339234/35/36/37Wedge Wire Screen Basket & Rotors Catalog ⏬Let’s Talk ⏬Wedge Wire Screen Basket Working Principle:Pulp Slurry enters screen from top or side, directed onto rotating screen basket surface. The slotted screen basket is mounted vertically and rotates at a consistent speed. Centrifugal force created by screen rotor’s circular velocity pushes pulp against screen basket surface during slurry entry.The slotted screen basket contains slots with specific width as per operational need. These slots are designed to allow desired sized-fibers to pass through while retaining oversized fibers, sand, metal pieces, and other unwanted materials. Pulp collection involves clean pulp, free from impurities, entering a screen basket, and being discharged through chutes for further processing in the papermaking process.Importance of Wedge Wire Screen Basket in PapermakingSeparates contaminates of different shapesWedge Wire baskets are particularly effective at removing contaminants that have an elongated or irregular shape, such as stickies, which tend to align with the slot and be retained by the screen. This improves the removal efficiency of these contaminants compared to screens with circular holes.Reduced fiber lossWedge Wire baskets tend to have a lower fiber loss compared to screens with round holes, as fibers can more easily pass through the slots. This helps to maximize the yield of usable fibers in the final paper product.Improves pulp qualityThe use of Wedge Wire screen basket can result in improved pulp quality. As the slots are more effective at capturing and removing stickies and other elongated contaminants, the resulting pulp has fewer impurities that can negatively impact the papermaking process and the quality of the final product.Advantages of Wedge Wire Screen BasketCustomisable product as per challenges and requirementsWedge Wire screen basket can be customized with different slot widths and patterns to target specific contaminants and optimize removal efficiency. This allows for greater flexibility in addressing the unique challenges of each papermaking process.Reduced pluggingWedge Wire screen basket are less prone to plugging compared to screens with round holes, as the slots allow for better flow of pulp and reduced accumulation of contaminants. This results in more consistent operation and reduced downtime for maintenance and cleaning.Re-Chrome Plating of Screen BasketsExtend the lifetime of your Wedge Wire screen baskets with our re-chroming and repair service. Rebuilding your existing rotors provides substantial cost-saving benefits as well as the possibility of upgrading older OEM rotors to newer more productive and energy-efficient designs for today’s demanding screening applications. Parason also offers screen bearing assembly and housing rebuilds. Screen rebuilds and upgrades are available for virtually all OEM makes and models.Looking for the Best Wedge Wire screen basket?Get the best quality slotted basket for the screening process in your pulp mill. Write us an email: info@parason.com or call us at +91 (0) 240-2339234/35/36/37Photos: ## Paper Pulp Machine Price — Complete Cost Guide URL: https://www.parason.com/blog/pulp-machine-cost Date: 2023-12-22 Category: stock-preparation ☰ Table of Contents (10 sections)1 What Affects Paper Pulp Machine Price?2 Paper Pulping Equipment Specifications by Capacity3 Total Paper Making Machine Cost: Beyond the PulperShow all 10 sections ▼4 Production Capacity (TPD)5 Raw Material Type6 Paper Grade and Its Impact on Cost7 Automation Level8 System Scope: Single Machine vs Complete Line9 How to Reduce Your Pulping Equipment Cost10 FAQs If you are planning a paper mill, the first question on your mind is likely about paper pulp machine price — how much should you budget for pulping equipment and the complete stock preparation line? The honest answer is that the paper mill pulper cost depends on several factors, and no two projects are identical. But this guide will give you a clear understanding of what drives the investment so you can plan your paper making machine cost with confidence. Parason manufactures pulping equipment across the full capacity range — from 8 TPD for small paper mills to over 1,000 TPD for large integrated operations. The price of your paper pulp machine depends primarily on five factors: production capacity, raw material type, paper grade, automation level, and system scope. What Affects Paper Pulp Machine Price? There is no single "price list" for paper mill pulping machinery because every mill has a different production target, different raw materials, and different quality requirements. Understanding the paper pulp machine price structure helps you plan your budget accurately. A 20 TPD kraft mill processing waste paper needs a fundamentally different pulping system than a 200 TPD writing paper mill running on virgin wood pulp. Here are the five factors that determine your investment. 1. Production Capacity (TPD) Capacity is the single biggest driver of pulper machine price. A paper pulper rated for 8–15 TPD uses a 90 kW motor, while one rated for 200–220 TPD needs 650 kW. The equipment size, motor power, structural weight, and material thickness all scale with capacity — and so does the paper mill equipment cost. Parason's HICON Pulper (HM Series) alone spans 14 models from HM-3 (8–15 TPD, 90 kW) to HM-35 (200–220 TPD, 650 kW). Choosing the right capacity tier avoids both undersizing (which causes production bottlenecks) and oversizing (which wastes capital on equipment you won't fully utilise). For large-capacity operations, the SharpEdge Drum Pulper (PDP Series) covers 150 TPD (PDP-15, 132 kW) up to 1,000 TPD (PDP-100, 1,000 kW). The jump in power requirement — from 132 kW to 1,000 kW — gives you a sense of how significantly capacity affects the paper pulp machine price and overall pulping equipment cost. 2. Raw Material Type The raw material you plan to process determines which type of pulper you need — and different pulper types sit at different price points. Raw MaterialPulper Type RequiredCapacity RangePower Range Waste paper (OCC, mixed waste)HICON Pulper (HM Series)8–220 TPD90–650 kW Highly contaminated waste (Tetra Pak, cup stock)CSTP Pulper45–120 TPD315–630 kW Virgin wood pulp / white gradesLC Virgin Pulper (LCV Series)50–600 TPD75–300 kW Wet-strength paper, textilesHTP Wet Strength Pulper15–100 TPD160–550 kW Contaminated grades (large-scale)SharpEdge Drum Pulper (PDP Series)150–1,000 TPD132–1,000 kW OCC and mixed waste (low consistency)D-Type PulperMill-specificMill-specific A mill running on clean sorted white waste can use the LCV Series (75–300 kW across the range) — simpler construction, lower power, lower paper mill pulper cost. A mill processing mixed municipal waste with high contamination levels needs the HICON or Drum Pulper with heavy-duty screen plates, raggers, rope cutters, and reject handling systems — all of which add to the total paper pulp machine price. 3. Paper Grade and Its Impact on Cost The paper grade you want to produce dictates how many processing stages your stock preparation system requires beyond just the pulper. More stages mean more equipment, more floor space, and higher paper making machine cost overall. Paper GradeStock Prep ComplexityEquipment Stages Beyond Pulper Kraft / corrugated (from OCC)MediumHD cleaner → coarse screen → fine screen → LC cleaner → refiner → thickener Tissue (from virgin pulp)Medium-highHD cleaner → coarse screen → fine screen → LC cleaner → refiner (gentle) → thickener Writing & printing (virgin chemical)HighHD cleaner → MC cleaner → coarse screen → fine screen → LC cleaner (3-stage) → refiner → thickener Newsprint (from deinked pulp)Very highHD cleaner → screen → disperser → deinking flotation → bleach tower → refiner → thickener Board (multi-layer)HighSeparate stock prep line per layer — 2–4 parallel systems A kraft paper mill using OCC as raw material might need 6–8 pieces of major equipment after the pulper. A newsprint mill processing old newspapers for deinked pulp needs 8–12 major equipment pieces including a hot disperser system, flotation deinking cells, and a bleach tower. The difference in total paper manufacturing machine cost between these two configurations can be substantial. 4. Automation Level A basic manually operated stock preparation system costs less upfront than a fully automated one with PLC controls, VFD drives on every motor, consistency transmitters, and SCADA integration. However, automated systems deliver lower operating costs over time through reduced manpower, consistent quality, lower chemical consumption, and better energy efficiency. Parason partners with ABB for automation and IoT integration, offering systems ranging from basic PLC control to full Industry 4.0 connectivity. Equipment like the CylindReX refiner (ORX Series) comes Industry 4.0-ready with optical fibre connectivity for real-time monitoring. The automation investment is typically justified for mills above 50 TPD where operating cost savings compound significantly. 5. System Scope: Single Machine vs Complete Line The pulper machine price varies dramatically depending on whether you are buying a single replacement pulper for an existing mill or a complete turnkey stock preparation equipment line for a new project. A single HICON pulper replacement for a 50 TPD mill is one price point. A complete stock preparation system for the same mill — including the pulper, HD cleaner, coarse screen, fine screen, LC cleaners, refiner, thickener, agitators, piping, valves, and instrumentation — is a fundamentally different investment. Parason offers both: individual equipment supply and complete turnkey solutions from concept to commissioning. Paper Pulping Equipment Specifications by Capacity To help you estimate which capacity tier matches your project, here are the key specifications for Parason's main pulping equipment ranges. These specs directly influence paper pulp machine price — larger capacity and higher power mean higher investment. HICON Pulper (HM Series) — For Waste Paper Mills ModelCapacity (TPD)Motor Power (kW)Best For HM-38–1590Small kraft/board mills HM-515–30125Small-medium mills HM-830–50180Medium mills HM-1050–65200Medium mills HM-1265–80220Medium-large mills HM-1580–100325Large mills HM-20100–130400Large mills HM-25140–160450Very large mills HM-30150–190550Very large mills HM-35200–220650Very large mills Operating consistency: 15–16%. All models feature high-consistency pulping technology that keeps contaminants large and intact for easier rejection through the screen plate. SharpEdge Drum Pulper (PDP Series) — For High-Capacity Operations ModelCapacity (TPD)Motor Power (kW)Key Feature PDP-15150–170132Gentle pulping, L-Bar Knife Metallurgy PDP-30300–330250Built-in drum screen separation PDP-45450–490400Continuous accept/reject separation PDP-60600–630560Heavy-duty construction PDP-80800–830800Large-scale OCC/mixed waste PDP-1001,000–1,0301,000Maximum capacity drum pulper Operating consistency: 15–18%. The drum pulper combines pulping and primary screening in a single unit — which can reduce the total number of downstream equipment and lower the overall paper mill equipment cost. LC Virgin Pulper (LCV Series) — For White Grade Mills ModelCapacity (TPD)Motor Power (kW) LCV-1050–6075 LCV-1680–10090 LCV-20130–145110 LCV-32230–250160 LCV-50380–400200 LCV-80600300 Operating consistency: 4–5% with screen plates of 12–16 mm. Lower motor power requirements compared to HC pulpers handling the same capacity — which translates to lower energy costs during operation and a lower paper mill pulper cost overall. Specialised Pulpers Pulper TypeApplicationCapacity RangePower Range CSTP (Cup Stock / Tetra Pak)Tetra Pak, cup stock, contaminated grades45–120 TPD315–630 kW HTP (Wet Strength)Wet-strength paper, textiles15–100 TPD160–550 kW DLP (Dilution Pulper)After HICON — dilution and contaminant separation15–220 TPD30–160 kW LCO (LC Offset Pulper)Multi-purpose, 12 models50–1,300 TPD110–1,000 kW Total Paper Making Machine Cost: Beyond the Pulper The pulper is the starting point, but the complete paper mill equipment cost includes several other machines in the stock preparation line. Each adds to the total investment. Here is what a typical stock prep system includes, with Parason equipment specifications: EquipmentParason RangeCapacityPurpose HD CleanerHDCS / HDCC Series1,300–8,000 LPMRemoves sand, glass, metal Coarse ScreenVSM Series20–610 TPDRemoves large contaminants Fine ScreenVSL Series (6 models)30–450 TPDRemoves shives, small plastics LC CleanerLCC / PLC Series110–1,000 LPMRemoves fine particles RefinerTDR Series (10,000+ installations)8–600 TPDDevelops fibre bonding, 20% energy saving Conical RefinerCR Series8–600 TPD20–25% energy saving Disc FilterPDF 3.7 / 5.2 Series45–500 TPDThickens stock from 0.7% to 8–12% Hot DisperserDP Series20–300 TPDBreaks down stickies and ink (recycled fibre) AgitatorHTA / PVAT SeriesMill-specificKeeps pulp in suspension The total paper manufacturing machine cost is the sum of all these components plus piping, valves, instrumentation, civil work, erection, and commissioning. For kraft paper machine cost estimates, the stock preparation line represents a significant portion of the total project value — with the paper machine, dryers, and finishing equipment making up the rest. A turnkey project from Parason covers everything from concept to commissioning. How to Reduce Your Pulping Equipment Cost While quality equipment is a non-negotiable investment, there are engineering decisions that can reduce your pulping equipment cost without compromising production capability: Right-size your equipment Oversizing a pulper "for future capacity" wastes capital and energy today. Parason's engineering team sizes every component to your actual production plan — not worst-case scenarios. If your immediate target is 50 TPD with potential to grow to 80 TPD, the system can be designed for expansion without buying 80 TPD equipment upfront. Choose energy-efficient equipment The Twin Disc Refiner (TDR Series) delivers a minimum 20% energy saving over conventional double disc refiners, and the Confiner (CR Series) saves 20–25% through its vortex centrifugal flow design. Over a 10-year equipment life, these energy savings often exceed the initial price difference. Consider combined-function equipment The Drum Pulper (PDP Series) combines pulping and primary screening in a single unit. The Combo Screen (PCS Series) combines coarse and fine screening. Fewer individual machines mean lower installation cost, less floor space, and simpler operation. Invest in fibre recovery Equipment like the Fibre Guard and Horizontal Reject Sorter (HRS Series, 8–40 TPD) recovers usable fibre from reject streams. This directly improves your raw material yield — reducing the amount of waste paper or virgin pulp you need to buy per tonne of finished product. Plan for the complete system Buying individual machines from different suppliers often costs more in total than a single-source supply. Engineering integration, piping design, control system compatibility, and commissioning are all simpler — and less expensive — when one manufacturer handles the entire paper mill equipment line. Getting an Accurate Paper Pulp Machine Price Every paper mill project is different. The paper pulp machine price for a 30 TPD kraft mill running on imported OCC will be different from a 100 TPD writing paper mill using virgin pulp. Raw material, paper grade, capacity, automation level, and scope all affect the final paper making machine cost. To get an accurate investment estimate for your project, contact Parason's engineering team with your production target (TPD), paper grade, raw material, and preferred automation level. Our team will provide a detailed technical proposal with equipment specifications and project pricing within 7–10 working days. With over 50 years of engineering experience, 2,000+ installations across 75+ countries, and manufacturing facilities in India and Brazil, Parason delivers equipment that runs reliably from commissioning — backed by local service support through our offices in India, Brazil, USA, UK, and UAE. ## Waste Recycling Machine Solutions URL: https://www.parason.com/blog/waste-recycling-machine Date: 2023-12-22 Category: stock-preparation What is waste?Everything that isn’t useful is waste. And waste isn’t always bad, stinky or gross! Waste can be good for some purposes. Like for recycling. Recycling is reusing of waste by reforming it. Recycling waste involves converting materials that are discarded as usable objects. Waste are items that people discard from using. These items may come from households, schools, hospitals, offices, etc.Waste recycling is a process of turning used materials into new and useful products. This is done to minimize the use of raw materials that would have been used in the manufacturing of new products. Recycling uses less energy and is a great way of controlling pollution caused due to burning/dumping of waste. There are different types of waste recycling – Paper Recycling, Plastic Recycling, Glass recycling, Aluminium Recycling, etc.Parason designs machines for paper recycling. The waste of papers is collected and undergone operations to generate new papers. The most important task in paper recycling is the collection, transportation, and sorting of waste paper.The paper waste recycling machine works as follows –Step 1: Pulping and ScreeningThe raw material collected is moved into a big paper grinding machine called as pulper or vat. The paper is chopped into small pieces and mixed with water and chemicals. The mixture is then heated up to break it down into fiber. Fiber is an organic plant material. After, it undergoes screening for the removal of contaminants such as particles of plastic glue.Step 2: DeinkingThis step involves washing the pulp with chemicals to remove the ink from the paper and glue residues through the deinking process. Sometimes, another process called floatation is practiced to further remove stubborn stains and stickies which are hard to remove. In the floatation process, chemicals are used to create air bubbles that absorb the sticky particles in the pulp.Step 3: Refining, Bleaching and Color StrippingThe refining process involves beating the recycled pulp to transform it into sheets that are ideal for paper-making. Additional chemicals are added to remove any dyes left on the paper. The paper is then bleached to whiten it and make it brighter.Step 4: PapermakingIn this stage, the pulp is ready to be used for paper making. Sometimes new pulp also called the virgin pulp is added to it, which gives it extra strength and smooth texture. Then, water is added to the pulp and it is sprayed on a large metal platform called a screen in a continuous method. The water is let to drain from the screen. Soon, the fibers start bonding with each other. Press rollers are applied to squeeze out more water. The product is then heated to dry them and coat them up. The final paper formed is then rolled up and is ready to be exported. ## Duplex Board Making Machine: The Duplex Board Mill Line URL: https://www.parason.com/blog/duplex-board-mill-machinery Date: 2023-12-22 Category: paper-machine A duplex board making machine is a two-ply mill line that produces duplex board, the carton material with a coated white top and a grey recycled back. The two layers are formed separately and joined while wet, which gives the board its stiffness and a clean surface to print on. Parason designs and supplies complete duplex board lines, from stock preparation through to the reel, in capacities from 200 to 1000 TPD, with installations in more than 75 countries since 1976. How a duplex board making machine works Duplex board gets its name from its two plies, and the machine is built around forming both: Top ply. A brighter, often coated layer made from cleaner stock. This is the printable face that ends up on the outside of a carton.Back ply. A heavier layer made largely from recycled fibre. It carries the bulk and keeps the cost down. Duplex board ply structureDuplex board ply structure (C1S)Top coating — printable white surfaceWhite top ply — cleaner, brighter furnishMiddle ply — recycled fibre (optional)Grey recycled back ply — bulk and low costDuplex board is built from separate plies: a coated white top for print, an optional recycled middle, and a grey recycled back for bulk. Each ply is formed on its own wire, then the two are couched together before the press section bonds them into a single sheet. The line then dries the board, applies surface size or coating to the top, and finishes it on the calender and reel. Because the back ply runs on recycled furnish, a duplex line needs strong cleaning and screening in stock preparation to keep contaminants out of the board. How duplex board is manufactured The sequence is straightforward once the two plies are understood. Stock preparation brings the top and back furnish to the right freeness. The formers build each ply and couch them together. The press squeezes out water and bonds the layers, the dryers take the board to target moisture, and the size press or coater finishes the white top for printing. The calender sets the thickness and surface before the reel winds the finished board. The economics are the whole point of duplex: a recycled core keeps the material cost low while the coated top still prints cleanly for retail. Planning a Duplex Board Line?200 to 1000 TPD | 75+ countries — Talk to our board machine engineers Get a Quote → Machinery required to manufacture duplex board Duplex board is a multi-ply, mostly recycled-fibre product, so the line is built around separate furnish preparation for each ply, a cleaner furnish for the white top and cheaper recycled furnish for the middle and back, feeding a multi-ply forming machine. The cards below show the main sections at a glance, and the full equipment list follows, stage by stage. Stock preparation systemPulper, cleaners, screens and refiners that turn recycled furnish into clean stock for each ply. Multi-ply headboxDistributes each ply's furnish evenly across the full width of the wire. Multi-wire forming sectionForms the top and back plies separately and couches them into one wet web. Press section (shoe press)Squeezes out water and bonds the plies into a single sheet. Dryer sectionSteam-heated cylinders bring the board down to its target moisture. Size press & coaterApplies surface size or coating to give the white top its print-ready surface. CalenderSets the caliper and surface smoothness of the finished board. ReelWinds the finished duplex board ready for slitting and dispatch. StageEquipmentFunction 1. Stock preparation(separate line per ply: top, middle, back)Hydrapulper / drum pulperSlushes waste paper and recovered fibre into stock Ragger & junk tower / detrasherRemoves wire, plastic and heavy rejects High-density cleanerDrops stones, staples and grit Coarse (hole) + fine (slotted) screensRemove contaminants from the furnish DeflakerBreaks down fibre bundles and flakes Low-density centricleaners (cascade)Remove stickies and light dirt FractionatorSplits long and short fibre Refiners (conical or disc)Develop fibre strength and bonding Flotation deinking cells (top ply only)Brighten the white top from printed waste Thickener / disc filter & deckerAdjust stock consistency Stock chests with agitatorsStore, dose and blend each furnish 2. Approach flowMachine chest & blend chestHold and blend stock for the machine Fan pumpFeeds stock to the headbox at constant flow Deculator / deaerationRemoves entrained air Pressure screen (headbox screen)Final screening just before the headbox 3. Forming (multi-ply)Headbox (one per ply)Distributes each ply's furnish across the wire Cylinder mould (vat) formers / FourdrinierForm each ply; duplex commonly uses multiple vats Couch roll & couching pointJoin the wet plies into one web 4. PressPress rolls (plain, suction or shoe press)Remove water and consolidate the plies 5. DryingMulti-cylinder steam dryers (pre-dryer)Take the board toward target moisture After-dryer sectionDry the surface-sized board 6. Surface sizingSize press / film pressApply surface starch for stiffness and printability 7. Coating(coated duplex)Coating kitchenPrepares and stores the coating colour Coater (blade, rod or curtain)Applies the white top coat Coating dryers (IR / hot air + cylinder)Dry the coated top 8. FinishingCalender / soft calenderSets smoothness and gloss Pope reel (machine reel)Winds the finished board Slitter rewinderSlits and rewinds to order width Sheet cutter / cut-sizeProduces sheeted board Roll wrapping & packing lineWraps and packs for dispatch 9. Auxiliary & utilitiesBroke handling & repulping (couch pit, broke chests)Recover and re-pulp trim and breaks Vacuum systemServes forming and press dewatering Steam & condensate systemSupplies dryer heat White water / save-all recovery (disc filter)Recovers fibre and water ETP for effluentTreats mill effluent Drives, DCS & QCSControl and quality systems Duplex board grades and where it is used Duplex board is usually supplied coated one side (C1S), with the white top printed and the grey back left plain. It is the workhorse of folding-carton packaging because it balances print quality against cost. Common uses include toothpaste and cosmetic cartons, pharmaceutical boxes, cereal and food cartons, and the folding cartons behind a lot of e-commerce. It is widely used in food packaging specifically because the coated top gives a clean, printable, food-safe surface while the recycled core keeps cost down on high-volume cartons. A duplex line can be set up across a wide grammage range to suit these markets. Duplex board vs folding box board (FBB) and solid bleached sulphate (SBS) For a mill owner, the grade you decide to produce sets the furnish and the line configuration, so it helps to see where duplex sits against the two main alternatives: GradeFurnish / make-upWhat it means for the lineTypical marketDuplex boardTwo-ply: coated white top over a grey recycled backRecycled-heavy furnish; strong cleaning and screening in stock prepHigh-volume cartons (toothpaste, cereal, pharma)Folding box board (FBB)Mechanical-pulp core between chemical-pulp layersMixed virgin furnish; stiffer board, more pulp linesCosmetics, food, premium cartonsSolid bleached sulphate (SBS)100% bleached virgin pulp, white both sidesAll-virgin furnish; highest fibre cost, premium outputPremium graphic and food packaging A duplex board mill machinery line is the right choice when recycled-core economics are the priority, which covers most mass-market cartons. If a mill wants the stiffer or fully bleached grades instead, the furnish and machine setup change accordingly. Why duplex board is so widely used Cost-effective thanks to the recycled back plyGood print surface from the coated white topRecyclable, which suits the move away from single-use plasticVersatile across carton types and a wide grammage range Duplex board top-layer process flow: HC pulper, high-density cleaning and refining feeding the board machine. Duplex board machine specifications When you compare duplex lines, these are the figures buyers check. Deckle and speed below are Parason's machine envelope; basis weight is industry-typical, and Parason fixes the exact values to your project. SpecificationRangePlies2 to 3 (coated white top, grey recycled back, optional middle)Basis weight~150 to 450 gsm (industry-typical; set per line)Deckle / wire widthup to 10 mMachine speedup to 1,200 MPMCapacity200 to 1000 TPDFurnishrecycled back ply + cleaner / brighter top Production capacity CapacityBest fit200 TPDRegional or first duplex mill300 to 500 TPDEstablished packaging mill750 to 1000 TPDLarge or export-focused mill Parason sizes the duplex line to the mill, from 200 TPD for a regional operation up to 1000 TPD for large or export-focused production. Raw materials for duplex board The back ply runs mostly on recycled and waste-paper furnish, with a cleaner, brighter stock on top. Recycled fibre dominates this kind of board: in Europe, around 54% of cartonboard is produced from recovered fibre and 46% from virgin pulp (Pro Carton / CEPI). Globally, recovered paper now makes up well over half of all fibre used in papermaking (FAO). The trade-off to plan for is contamination, so the stock preparation on a duplex line has to be specified for the recycled grades you intend to run. Duplex board mills in action See Parason duplex board lines and stock preparation running in real mills: Project layout: 3D walkthrough of a duplex board mill commissioned in 2022. Parason machinery running at a duplex board mill. Hi-Con high-consistency pulper slushing recovered fibre in stock preparation. Pulp-making and stock preparation process in a duplex board mill. Why mills choose Parason for a duplex board line A complete duplex line from one supplier, stock preparation to reelA record since 1976, with more than 2,000 installations and a presence in 75+ countriesTurnkey delivery covering design, installation, commissioning and sparesIn-house manufacturing and foundries, with a global after-sales and spare-parts networkA line built to the grade and capacity you specify, from 200 to 1000 TPD Parason supplies duplex board and pulp and paper machinery to mills worldwide: India: the home market, with the largest installed base.South and South-East Asia: Bangladesh, Nepal, Sri Lanka, Indonesia, Vietnam, Thailand, the Philippines and Malaysia.Middle East: Saudi Arabia, the UAE, Egypt, Iran and Turkey.Africa: Nigeria, Kenya, Ethiopia, Tanzania, Algeria and South Africa.Latin America: Brazil, Mexico, Colombia, Peru and Chile.Europe: packaging and board mills across the continent. Tell us the grammage and capacity you are planning, and we will prepare a duplex line proposal. Contact Parason. ## Poly disc filters significance and advantages in pulping URL: https://www.parason.com/blog/poly-disc-filter-advantages Date: 2023-12-22 Category: stock-preparation PDF uses a series of disc-shaped filters with a large surface area, allowing for efficient and effective filtration. As part of Parason's disc filter solutions, it can provide several benefits that contribute to a positive Return on Investment (ROI) in a paper mill.What are the advantages of an efficient Disc Filter for a paper mill?Improved product qualityPoly disc filters help remove contaminants, fines, and fibers from the stock, resulting in a cleaner and higher-quality paper. This can enhance the overall value of the end product, enabling the paper mill to charge a higher price, which positively impacts ROI.Increased machine runnabilityBy effectively filtering out impurities and contaminants, poly disc filters contribute to a more stable and consistent papermaking process. This increases the runnability of the paper machine, leading to fewer breaks and disruptions, higher productivity, and improved overall efficiency.Reduced downtime A high-quality poly disc filter can effectively prevent blockages and reduce the need for frequent maintenance, decreasing the downtime of the paper machine. This increases overall productivity and efficiency, leading to a higher ROI.Waste reductionPoly disc filters contribute to reduced waste production, as they enable the recovery of fibers and fines that can be reused in the papermaking process. This leads to cost savings in raw materials and waste disposalHow Poly Disc Filter (PDF) helps paper mill to get faster Return on Investment (ROI) ?Energy savingsPoly disc filters are designed to consume less power compared to some traditional filters. This can result in significant energy savings over time, reducing operational costs.Water conservationThese filters are designed to recover and reuse water more effectively, reducing water consumption in the papermaking process. This not only lowers the environmental impact but also decreases water-related costs.Enhanced equipment lifespanBy effectively removing contaminants and impurities from the stock, a poly disc filter reduces wear and tear on downstream equipment, such as the paper machine itself. This can extend the lifespan of the equipment and lower replacement costs.To maximize the ROI on a poly disc filter, it’s essential to properly maintain the equipment, invest in regular staff training, and monitor its performance closely. By doing so, you can ensure the filter operates at optimal efficiency, leading to cost savings and improved productivity in the long run. ## Textile Recycling Machine URL: https://www.parason.com/blog/textile-recycling-machine Date: 2023-12-22 Category: stock-preparation Recycling textile to manufacture paper is a trend in the paper industry for a long time now. A large number of mills use textiles are raw material to produce paper. Textile is a term related to clothing. Textile is a flexible material made up of fibers. These fibers consist of yarn, wool, cotton, silk, etc. Textiles are formed by sticking the fibers together by several techniques such as knitting, weaving, or stitching. Textile is a fabric. Therefore textiles are clothing materials. The related word fabric is often used while describing the material of the cloth.Why is textile recycling necessary?Clothes are manufactured in large amounts every year. Recycling of clothes is as important as recycling of papers and paper products. Due to the developments in the fashion industry, the clothes have gained enormous importance. And thus there is a large number of demands for different varie-ties of textiles. Also, tons of clothes are dumped every year.Recycling of the textiles not only helps to use waste clothes but also helps in reducing the raw material costs.How is textile recycling done?Textile Recycling refers to the recycling of clothes. In this process, all types of old and used clothes and all other textiles are recycled. In the Paper Pulp Industry, textile recycling is used for the for-mation of pulp.• The collected material is sorted by type of material and color.• Textiles are then strained into threads and shredded into pieces.• The process starts with the collection of textiles and ends up with the formation of pulp in the pulper.• This material is then cleaned in the cleaner by removing all the needless particles and mixed with water, therefore, starting the pulping process. This pulp further undergoes several operations and is used for the making of new papers. The operations are carried out in the Textile Recycling Machine. Textile recycling helps in improving the quality of the paper and generating different styles of papers in the paper industry.Looking for best Textile Recycling Machine?Buy this most sold textile recycling machine for your paper mill. Call now +91 (0) 240-2339234/35/36/37 or Write us at info@parason.com ## Corrugated Box Recycling Machine With Variable Production Capacity URL: https://www.parason.com/blog/corrugated-box-recycling-machine Date: 2023-12-22 Category: stock-preparation Most of the corrugated boxes are manufactured from recycled paper in the corrugated box recycling machine. Corrugated boxes are the most used packaging material because they are strong, robust, and make transportation of items easy.Corrugated boxes come in different sizes and shapes and are manufactured with mold machines according to the requirements. Corrugated boxes or carton boxes are made from cardboard which is just several layers of paper pasted on each other. Corrugated box recycling machines are very similar to cardboard recycling machines.The majority of the corrugated boxes are manufactured by recycling old and used paper as they naturally possess strength and weight handling properties. The recycled OCC fibre is processed through a kraft paper making machine to produce new corrugated medium and kraft liner.Why are corrugated boxes recycled?Generally, corrugated boxes become weak after one use. Therefore, instead of throwing them away, they are sent for recycling. Recycling corrugated boxes produce new corrugated boxes that can be used again for packaging, void fillers, etc. as per their capacity.As there is a constant need for corrugated boxes in the market for packaging. A high number of corrugated boxes are already present in the market. And after one or two uses, these boxes are considered scrap and are sent for recycling. Therefore, corrugated box recycling is a very convenient way of manufacturing new boxes.What is required for corrugated box recycling?If you are planning to start a new plant for corrugated box recycling, here are the basic things that are required for manufacturing recycled corrugated boxes:Scrap Corrugated Boxes: The first-most thing that you will require for corrugated box recycling is old and used corrugated boxes/cardboard boxes.Recycling Place: There should be enough space to set up a plant with all the machinery and equipment. You should have adequate place to store the raw material and for operating. It is better if you have your own place or else you can rent a place for setting up the corrugated box recycling plant.Infrastructure: Appropriate infrastructure should be available for proper working and storage. The place should be secured from rain and wind and should be strong enough to face natural calamities.Workforce: Workforce is the basic need for all businesses. What differentiates your paper mill from others is a good human resource. You need skilled and efficient people to work for you. People should possess good knowledge and should be willing to do the hard work.Machines and Equipment: Finally, you need excellent machines, tools, and equipment. Machines and equipment are the most crucial factor because they are going to decide the quality of the final product. Try to get the best machines that are available.Which Corrugated Box Recycling Machines should you get?Different components in a recycling machine are used for different purposes like pulping, mixing, compressing, grinding, melting, drying, screening, etc. Choosing the correct corrugated box recycling machine is very important. You don’t want to get stuck with a machine that is not producing enough and also not something that is producing more than you need.You need a machine that is producing exactly how much you want with the exact quality that you need. Your machine should fulfill the high and low volume operations. All machines have a certain production capacity. Select the machine that fits your quantity requirements.Selecting machines that fit in your place is another main thing. Today, lots of new technologies have developed machines that have compact designs and shapes and can fit in narrow spaces. Some machines acquire space horizontally and some of them acquire vertical space.At Parason Machinery, we manufacture the best grade corrugated box recycling machines. Our machines produce the best quality of pulp for manufacturing recycled corrugated boxes and other packaging material. To know more, please visit our homepage. To know what we offer, please visit our products page.If you would like to speak with our technical team, you can write to us at info@parason.com ## Paper Production Machine URL: https://www.parason.com/blog/paper-production-machine Date: 2023-12-22 Category: paper-machine Buy Only Best Quality Paper Production Machine for Your Paper MillParason Machinery offering best quality Paper Production Machine, equipment and it’s spare parts to the paper industry all over the globe. We are continuously developing new products and processes that meet customer needs for lower energy consumption or using raw materials more efficiently. Our experienced and skilled people support you all the way from initial planning to the project phase, through commissioning and start-up to continuous production – throughout the entire lifecycle of the paper machine line. By choosing the original Parason machinery and products, you guarantee that your operations – and profit- stay up and running.Paper machine is an industrial machine used for producing paper pulp and paper products in large quantities at high speed.The machine is an important factor for producing paper in our day to day life, which reduces the energy and time. Producing paper includes many ways, such as handmade paper and machine paper production. Producing paper by hand is a very ancient way of manufacturing paper, and in some places, people still practice the production of handmade paper as following their rituals. However, the quality of paper made by machines and hand differs as the method of producing paper changes.Various industries are integrated with various part of the world to manufacture paper making machine in order to serve the best paper manufacturing process. Paper making companies also manufacture paper machine in all different ways, so the results are given in the positive way possible. Primary source of manufacturing paper is fiber pulp. Fiber can be obtained from numerous materials like wood, vegetable waste, cloth, cotton, etc. The fiber is the basic material used to manufacture paper pulp.Paper making machine includes spare parts that help to process the fiber into pulp. The spare parts help the fiber cut into pieces and mix it well with the water and chemicals to give flexibility to the product.Increase Your Mill Productivity By Using Our Paper Production Machine’sParason is the world’s leading company in manufacturing paper production machine in India. Parason is producing eco-friendly paper making machine from more than 40 years. Experts and engineers have made the greatest invention of paper making machine that is helpful to the environment as well. Parason manufactures paper pulp machine that works and gives quality results. Parason machines yield paper pulp from recycled paper. The pulp material used to manufacture paper is produced by waste material such as waste paper, cardboard, egg plates, etc. these fiber material can be used for making paper as it contains high quality of fiber.This fiber helps to reduce the use of wood fiber and can also make better and effective use of waste. Parason machine focuses on the manufacturing of paper pulp machine. The main objective of Parason machine is to manufacture packaging paper from the waste fiber. Parason spare parts and machines are transported worldwide including India. The companies that manufacture paper needs spare parts of the paper making machine which help them to give the exact same quality of the paper.Parason machines are easy in installation and fully automatic. The machine and its spare parts are made of stainless steel, as the spare parts can be removed and cleaned as per required. The recycled paper machine gives the best quality paper and the fiber is also easy to obtain. Parason machine gives the quality products that can manufacture paper with the best results.Need Best Quality Of Paper Production Machine?If you have any questions or requests, concerning our Paper Production Machine write us online Or Call: +91 (0) 240-2339234/35/36/37 we’ll respond as soon as we can. ## Buy Superior Performance Carpet Recycling Machine URL: https://www.parason.com/blog/carpet-recycling-machine Date: 2023-12-22 Category: stock-preparation Recycling has gained a lot of importance in today’s world. Resources are on the verge of extinction. Hence, recycling old and used products and turning them into new and useful items is of the utmost importance to mankind. Recycling can be termed as an art in which old and used waste materials are turned into new and useful articles.Several household and industrial products can be recycled. Carpet is one of the most used items in domestic as well as industrial places. Carpet recycling is a concept of a similar kind. In carpet recycling, the old and used carpet is collected from domestic/industrial wastes and turned into pulp. Here, the pulp is referred to as a mixture of water and scraped carpet. This pulp further undergoes several operations to finally produce a unique useful product.Carpet manufacturing uses old carpet as a recycling unit to manufacture new ones. Carpets are made from huge fibers like wool, nylon, polyester or other types of plastics and chemicals. The recycling of carpets is a long process. The process is carried out in different steps with the help of machines. The recycling machines have several sub-parts like refiners, dispensers, boilers, cleaners, separators, pulverizers, etc. Each part is designed to satisfy a particular purpose of its own. Recycling machines have made the act of recycling an easy process.One of our clients “Carpet Recycling UK”, use Parason Machinery for producing carpets. The firm focuses on developing new carpets out of old ones. Recently, they were awarded a trophy of ‘Reuse Members of the Year 2019’. The firm has been collecting used carpet tiles for over 13 years. In last year, they re-used around 1,80,000 carpet tiles i.e. approximately 225 tonnes. The firm focuses on developing carpets that can be easily recycled. Parason is extremely happy for their client’s success and wishes them a bright future ahead.Looking for Best Carpet Recycling Machine?Interested in the machinery? Call now +91 (0) 240-2339234/35/36/37 or Write us at info@parason.com ## Best Quality Paper Machine Manufacturing Company URL: https://www.parason.com/blog/best-quality-paper-machine-manufacturing-company Date: 2023-12-22 Category: industry-insights ‍A paper mill is a factory of papermakingParason is one of the leading industries in paper machine manufacturing. Founded in 1976, Parason has developed itself from a small foundry to a large industry and has consistently been a trusted supplier for paper making machines and the machinery parts.Paper machine manufacturing is a very critical process and involves the support of highly talented engineers and co-workers. Paper machines are mainly pulp and paper machines, in which, the paper is manufactured out of the pulp. The machines are composed of various subparts like pulper, refiner, cleaner, screener, thickener, disperser, deflaker, agitator, reject handler, etc. These parts are divided into different categories. Each category part is designed differently by our highly qualified designers to serve its aiming purpose.While manufacturing a paper making machine, there are several fields to be paid attention to. The efficiency of the machine, quality of material, frequency, handling time, delays, pause time, breakthrough time, etc. The process is continuous and carries itself on step after step. The pulp and paper machine focuses on the recycling of paper, textiles, cellulose, plastic, e-waste to manufacture new paper. The machines can manufacture different types of paper for different purposes like kraft paper, packaging paper, notebook paper, decoration paper, corrugation paper, gelatin, etc.Along with the manufacturing of machinery, Parason is also a trusted supplier for the machinery parts, also called as spare parts. We have been a committed vendor to the paper mills since 1976. The spare parts are designed and manufactured with keen observations and used at times of machine breakdown.Parason is a global consultancy service and we are in support of encouraging new paper mills to set up while helping existing paper mills to achieve even greater heights. Parason is an international consultancy with its consultants based in Germany, Europe, and the USA. Looking for Best Paper Mill Services?Interested in buying the best quality paper machine for your paper manufacturing mill? Call now +91 (0) 240-2339234/35/36/37 or Write us online ## Molded Fiber Packaging machinery with Complete Process Solution URL: https://www.parason.com/blog/molded-paper-pulp-packaging Date: 2023-12-22 Category: molded-fiber We provide you with turn-key engineered solutions and machinery for manufacturing molded fiber packaging itemsMolded Paper Pulp (also termed molded fiber) has been used to make food containers like a clamshell, trays, and other packages for a long time. Molded pulp packaging is gaining demand in the world because it fits in well with the increasing concern about reducing the use of single-use plastics.Sugarcane bagasse and wheat straw are used as raw materials for manufacturing biodegradable tableware and packing material. The molded fiber pulp packaging is widely used for items in electronics, household, automotive parts, medicines, food packaging, etc. The molded paper pulp packaging is also used mainly in the transportation of products for protecting them from damage during transporting.The common molded pulp is classified into two types: One is used for packaging applications that are made with 4.7 mm to 12.7 mm walls. This type of pulp uses fiber slurry that is made from ground newsprint, kraft paper, or other fibers.The other type of molded pulp is used for packaging of electronic equipment, cellphones, or other delicate items that require strong but lightweight containers with 1.6 mm to 4.7 mm wall thickness. This type of molded pulp uses the same material and undergoes similar basic processing of the pulp as that of the previous type. The only difference lies where the pulp is set onto the molds.Parason is a molded fiber packaging machine manufacturer providing complete solutions and support for tableware and other packaging materials. Our machines and equipment are developed under advanced research and development techniques.Companies that need to buy finished molded pulp packaging rather than machinery can source it wholesale from Ecofy, a compostable tableware supplier based in India shipping to 30+ countries.Looking for Best Molded Paper Pulp Packaging Machine?Get a high-quality and environment-friendly packaging producing line for your mill from Parason. Call us now at +91 (0) 240-2339234/35/36/37 or Contact us online ## Excellent Grade Paper Plate Machine URL: https://www.parason.com/blog/paper-plate-machine Date: 2023-12-22 Category: molded-fiber Parason is engaged in manufacturing an excellent grade of paper plate machine. Our disposable plate making machines are working flawlessly with an amazing performance in paper mills and producing the best quality paper plates, cups, and for manufacturing tableware products.Are you looking for paper plate manufacturing machine?If you are looking to set up a plant for manufacturing disposable tableware products like paper plates, paper cups, paper bowls, etc., then you have landed in the right place. Parason is a leading manufacturer of paper plate manufacturing machines that are durable and affordable for best suiting your needs. Parason paper plate manufacturing machines are developed with our most intelligent engineers with detailed research and development. Our machines produce the best products with all specifications at an affordable price for our customers.Automatic and Semi-automatic paper plate machineParason is specialized in manufacturing types of paper plate machines based on modes of operation like automatic and semi-automatic. These two types of machines are the best sellers of Parason. All our paper machinery is equipped with a user-friendly control panel system that eases the task of manufacturing. Overall, the flawless working of our machines delivers exceptional performance at considerably cost-effective prices.The dies of paper dish making machines are available in different sizes. Paper dishes can range between 5″ to 25″. Different dies are to be manufactured to produce different sizes of paper dishes. Parason paper dish machines are capable of manufacturing disposable dishes with compartments as well.Which raw material can be used in Parason paper plate making machines?Parason paper plate making machines are developed to suit all kinds of raw materials like virgin fibres obtained from trees, recycled papers/paper products, agricultural waste, wheat straws, bagasse, waste paper, recycled textiles, recycled cardboard/paperboard, etc. Manufacturing disposable paper plates by recycling waste papers are the need of today’s world. Our machines pave the way to produce useful and eco-friendly products out of waste papers.Which raw material can be used in Parason paper plate making machinesThe paper plate machine price is based on several factors like machine type, production capacity, die size, type of die, the material of die, raw material, voltage, weight, paper plate size, etc. However, the average machine price ranges between 5 lakhs to 5 crores. This machine is made up of several small types of equipment that perform different operations. The cost of each piece of equipment depends on its functionalities. Therefore the machine cost varies accordingly.Parason molded fibre machines are the all-in-one machine that can produce disposable plates, paper cups, paper glasses, disposable tableware, paper containers, and other dispensable crockery items. The disposable containers are used in food packaging for food transport and delivery.PARASON is a one-stop provider of the complete range of paper plate making machines for manufacturing disposable paper products with paper pulp making machines. If you are looking for perfect guidance that will help you to set up a paper plate manufacturing plant, then Parason is the best choice for you. We are supplying paper machines in India and abroad.We Offer machinery and equipment services in the following sectors:Paper plate making machinePaper cup making machineDisposable tableware making machineMoulded fibre products making machineGet a free personalized quotation for your paper plate machine set up or talk to our executive now. Submit the form on the right side of this page or call us directly at +91 (0) 240-2339234/35/36/37 ## Get Perfect Paper Mill Production Equipment URL: https://www.parason.com/blog/paper-mill-production-equipment Date: 2023-12-22 Category: paper-machine Paper production was started around 2000 years ago and is still continuing its trend in this 21st century.Papers are produced in paper factories also called paper mills. The paper mills have different types of machinery that carry out the process of papermaking. There are several processes which are carried out separately with the help of different types of equipment which have their own serving purposes. The first step in the paper manufacturing process is stock preparation. In stocks preparation, the types of production equipment used are headbox and wire section, press section, dryer section, machine calender, reel.In this process the raw material, which is mainly wood, timber, scraps, clothes, fibers, e-wastes, plastic wastes, etc. are collected. This raw material is shredded into small pieces and sent further for the pulping process.The main operation in the paper mill industry is raw-material processing. This process consists of mechanical pulp production, chemical pulp production, sulfate (kraft) and sulfite process, and processing paper for recycling. The types of equipment of paper machine are – Suspension at the headbox, Sheet formation in the wire section, Filtration / Thickening, Twinformer, and Gapformer, De-watering in the Press section, Dryer section, End group process. There are surface treatments like size press and film press.The next part is Upgrading and Cutting. This part involves different operations such as paper coating, paper smoothing, paper cutting. The coating of the paper is done with a coating machine. Coating a paper improves its visual and physical characteristics. The paper gains whiteness and shade, gloss, and smoothness. It also improves its printing function, allowing the use of very fine screens, giving more color in thinner ink layers, and producing more contrast in printed images.The last part is the Paper Finishing. The types of equipment used in finishing are calender, rewinder, slitter rewinder, Guillotine, and Cross cutter. The final stage is packaging where the paper is packaged for transport to the customer. The packaging material is designed as per the customers’ requests. Protection against damage and moisture is a very important concern. Ream wrapping is used as an advertising medium as well.Looking for Perfect Paper Mill Production Equipment?Are you interested in buying the most ideal paper mill production equipment for your paper mill? Call now +91 (0) 240-2339234/35/36/37 or Write us at info@parason.com ## Garbage Paper Recycling Machine URL: https://www.parason.com/blog/garbage-paper-recycling-machine Date: 2023-12-22 Category: stock-preparation Garbage paper recycling machine is a significant way of reducing your contributions to growing pollutionGarbage is collected daily from household as well as industrial waste. Many people recycle their wet garbage by composing and producing useful composed fertilizer out of it. This serves as a very important part in reducing pollution.A lot of household waste can be recycled. Nowadays the household waste is stored in different containers, grouped according to the type of waste. For example, dry waste and wet waste. This makes garbage paper recycling easier. The waste collected from houses is sent to recycling centers. Most recycling centers accept plastics, newspapers, wrapping papers, corrugated boxes, cardboard, glass, aluminum cans.The paper recycling centers have garbage paper recycling machines that are used to recycle garbage paper. The process starts with the collection of garbage from household and industrial wastes. This collected garbage is sent to the recycling centers where it is first grouped according to its nature. Then each group is treated differently by different procedures to get the garbage recycled.Different types of machines are utilized for different types of wastes and garbage items. For example, corrugated scrap baler for recycling of corrugated papers, cotton waste machine for recycling cotton or some types of cloth texture, paper baler for paper recycling, plastic baler for plastic recycling, etc.The machines include different parts like sorters, screeners, de-flakes, agitators, thickeners, cleaners, pulpers, etc. Parason is a manufacturer of these parts of the machinery. Parason manufactured machinery is supplied in around 60 countries across the globe.Recycling not only helps in the usage of garbage for a better cause but also helps in saving the environment by getting polluted. Before the concept of recycling came into existence, the garbage and waste materials were often thrown into the seas and outskirts of the cities which made the environment polluted. It was always harmful to the health of the residents as well as all living things including animals. Garbage paper recycling has solved this problem and made the environment a better place to live.Looking for Best Garbage Paper Recycling Machine?Interested in implementing our best Garbage Paper Recycling machinery? in your mill? Call now +91 (0) 240-2339234/35/36/37 or Write us at info@parason.com ## Latest Technology Paper Plant Machinery URL: https://www.parason.com/blog/paper-plant-machinery Date: 2023-12-22 Category: paper-machine Parason is an established manufacturing company with its headquarters in Aurangabad city of Maharashtra, India. Our paper plant machines, equipment, and spares are manufactured and supplied all over India and worldwide. Established in 1976, we are a trustworthy organization and trustworthy partners for your paper plant machinery requirements.All our paper mill machines and equipment are developed by our team of highly qualified and adroit engineers who hold vast experience in this field. All our machines undergo a quality check and working analysis with latest technology mechanisms to ensure perfection to deliver a perfect output.Features of Parason paper plant machinery –Easy installationEasy to operateLow maintenanceOptimum strength and high functionalitySturdy constructionCorrosion-resistantDurable finish and long service lifeWe are known for the best quality paper machines for paper mills to manufacture a wide range of papers and paper products.Which paper making machinery does Parason offer?Parason offers all types of paper plant machinery in the following sections – Pulping section Cleaning section Screening section Thickening section Drying section Refining section Reject handling section Agitation section Deinking section Deflaking section Dispersion section All our paper plant machines are developed with complete research and analysis of the entire project.Parason refiners are the world-class refiners with guaranteed excellent quality output. Our refiners are supplied in 60+ countries and are recognized as one of the most brilliant technology refiners in the paper industry.Apart from the paper industry, Parason refiners are also used for manufacturing defence weapons, in agriculture for maize grinding, etc.What are the capacities of Parason paper machinery?We offer pulp and paper making machines with capacities ranging from 10 TPD to 1500 TPD. Parason offers complete pulp line set up that helps you to manufacture paper and paper products from virgin fibres as well as recycled papers. Our machines are highly demanded in paper mills for manufacturing disposable use-and-throw tableware items like paper plates, cups, bowls, etc.Parason supplies complete machines in the following capacities for manufacturing these papers –Tissue papers: 10 TPD to 100 TPDKraft papers: 100 TPD to 1200 TPDDuplex board papers: 200 TPD to 1000 TPDWhich type of papers can be manufactured with Parason machines?Parason pulp and paper machinery line is capable of manufacturing all types of papers and paper products. The main products manufactured by Parason pulp and paper machines are writing/printing paper, tissue paper, kraft paper, duplex board paper, cardboard paper, etc.We have also expanded our footprints in supplying the machines and equipment for manufacturing molded fibre products like disposable tableware.Check out the complete list of Parason products here — including paper machines, tissue machines, and agro-wood pulping systems.For inquiries and to get other details about the paper plant machinery, please submit the form on the right side of this page or you can write us an email at info@parason.com ## Recycle Paper Pulp Equipment URL: https://www.parason.com/blog/recycle-paper-pulp-equipment Date: 2023-12-22 Category: stock-preparation If you have been working in the paper industry for some time now, then Recycle Paper is a term that you may have often heard of. Let us explore the concept of paper recycling and how it affects the paper industryWhat is the recycled paper?Recycling paper is a process in which old and used paper is treated with different operations and a new paper is formed. The newly formed paper can be used for writing and for other purposes too.Why recycle paper?As you know that initially paper is formed out of trees. A lot of trees are cut down in this process which is not in the betterment of the environment. So to reduce the cutting down of trees and finding a way to get rid of used papers, technicians have come up with the paper recycling idea.Paper recycling equipmentPaper is recycled in paper mills that produce paper. For recycling paper, it has to go through various operations starting from the collection of old/used papers to undergoing various machinery treatments on it.The first step after the collection of raw material is to transform it into pulp. The pulp is a mixture formed by dissolving the raw material into the water for a certain time. This pulp is then sent for further operations to produce paper out of it. This pulp that is generated from raw materials like old papers, textiles, fibers, tree parts, plastics, other waste paper materials are used for manufacturing recycled paper and is therefore termed as Recycled Paper Pulp.Pulp EquipmentThe pulp is made in a large container. The raw material is poured into the container and mixed with water. IT is allowed to soak overnight. Some chemicals are added to the mixture to get rid of ink particles and other things that are stuck on the paper. This container is called Pulper and the process is called Pulping.Looking for Recycle Paper Pulp Equipment?Get this Highest Selling Recycled Paper Pulp Equipment for your paper mill. Call now +91 (0) 240-2339234/35/36/37 or Write us at info@parason.com ## Paper Mill Plant: Setup Cost, Machinery & Process URL: https://www.parason.com/blog/paper-mill-plant Date: 2026-03-09 Category: guides A paper mill is an industrial plant that converts raw fibre — waste paper, wood pulp, or agro-residue like bagasse — into finished paper. A modern paper mill plant integrates pulping, stock preparation, forming, pressing, drying, and reeling into one continuous process to produce kraft, writing and printing, tissue, duplex board, or newsprint grades. Ready to Start Your Paper Mill?50+ years experience | 500+ projects | 75+ countries — Talk to our engineering teamEnquire Now → ☰ Table of Contents (11 sections)1 What Is a Paper Mill Plant and How Does It Work?2 How a Paper Mill Works: Process Overview3 Is Paper Manufacturing Business Profitable?Show all 11 sections ▼4 Paper Mill Requirements — What You Need Before Starting5 Paper Mill Setup Cost — What Determines Your Investment6 How to Start a Paper Manufacturing Business — Step by Step7 Paper Mill Plant Layout and Engineering8 Paper Making Machinery and Equipment9 Paper Product Business Ideas — Which Grade to Choose?10 How to Choose the Right Paper Machine Manufacturer11 Frequently Asked Questions About Paper Mill Plant The paper manufacturing business is one of the most stable industrial investments today. India’s domestic paper market stands at approximately 24 million tonnes (IPMA, 2024-25), growing at 6–8% annually. African nations like Nigeria import over 93% of their paper requirements (BusinessDay Nigeria). The global pulp and paper market is valued at USD 394 billion, projected to reach USD 551 billion by 2034 at 3.8% CAGR (Precedence Research, 2025). For investors evaluating a paper mill plant setup, the opportunity is clear. This guide covers what drives paper mill setup cost, how to start a paper making business step by step, and what paper mill requirements you must address before breaking ground. It draws on Parason Machinery’s 50+ years of experience setting up turnkey paper mills across 75+ countries and 500+ projects. What Is a Paper Mill Plant and How Does It Work? A paper mill plant is a manufacturing facility that converts raw fibre into finished paper products. Anyone starting a paper manufacturing business must understand how these facilities work. Raw materials include waste paper, wood pulp, bagasse, or agricultural residue. The paper manufacturing process follows a systematic sequence from raw material to finished roll. Paper Manufacturing Process — Raw Material to Finished Paper Every paper mill factory operates on the same fundamental process: Raw Material Preparation — Waste paper bales or wood chips are sorted, cleaned, and fed into the pulping system Pulping — Raw material is mixed with water and broken down into fibres using high-consistency pulpers at 14–18% consistency. For equipment pricing details, see our pulp machine cost guide Cleaning and Screening — Contaminants (plastics, staples, sand) are removed through pressure screens and centrifugal cleaners Refining — Fibres are treated in disc refiners to develop bonding strength and achieve target freeness Approach Flow — Refined stock is diluted, cleaned, and delivered to the headbox at precise consistency Sheet Formation — The hydraulic headbox distributes stock across the wire section. Water drains and a wet paper sheet forms Pressing — The wet sheet passes through press rolls to reach 40–48% dryness Drying — Multi-cylinder paper machine dryers evaporate remaining moisture to 5–6% final content Finishing — The sheet passes through machine calenders for smoothness, then winds onto a pope reel winder Rewinding — The parent roll is slit and rewound into customer sizes for dispatch The entire process takes approximately 20–30 minutes in a running paper mill factory. Key Sections of a Paper Mill Factory SectionFunctionKey Equipment Stock PreparationConverts raw material into usable fibrePulper, screens, cleaners, refiners Approach FlowDelivers clean stock to paper machineFan pump, pressure screen, deaerator Wet EndForms the paper sheetHeadbox, wire section Press SectionMechanically removes waterPress rolls, shoe press, felts Dryer SectionThermally dries the sheetSteam-heated cylinders, Yankee dryer FinishingControls surface qualityCalender, pope reel, rewinder UtilitiesSupports all operationsBoilers, compressors, water treatment, ETP Types of Paper Products You Can Manufacture The paper making industry produces a wide range of products. Each requires different machinery: Paper GradeApplicationsCapacity RangeRaw Material Kraft / CorrugatedPackaging boxes, cartons30–1,200 TPDWaste paper (OCC), virgin pulp Tissue / Toilet PaperFacial tissue, toilet rolls, napkins5–150 TPDVirgin pulp, deinked pulp Duplex / Grey BoardCarton packaging, food boxes30–300 TPDMixed waste paper Writing / PrintingNotebooks, copier paper30–500 TPDWood pulp, deinked waste paper NewsprintNewspapers, magazinesUp to 400 TPDDeinked waste paper SpecialtyFood-grade, security, décorCustomVaries Parason manufactures complete paper machines for all major grades. Operating speeds range from 100 to 1,000 m/min with wire widths from 1,500 to 8,000 mm. Choosing the right paper grade is the first strategic decision in any paper manufacturing business. How a Paper Mill Works: Process Overview A paper mill works by breaking down fibrous raw material, cleaning it, forming it into a continuous web, and drying it into finished paper. The sequence is the same across every paper grade, though the specifications change with the product. Step 1. Pulping. Waste paper, wood chips, or bagasse is fed into a Hydrapulper where water and mechanical agitation break the raw material into a fibre slurry at 4–18% consistency depending on pulper type. Step 2. Cleaning and screening. The pulp passes through centricleaners and pressure screens to remove sand, plastics, staples, shives, fibre bundles, and oversized debris. Step 3. Stock preparation. The cleaned pulp is refined in disc or conical refiners — part of the stock preparation line — to develop fibre bonding, then blended with additives such as sizing, starch, retention aids, and fillers (clay, CaCO₃ for writing and printing grades) to match the target paper. Step 4. Forming. The prepared stock is distributed across a moving wire through a headbox, where water drains away and a fibre web is formed at deckles up to 10 m wide. Step 5. Pressing and drying. The wet web passes through the press section (roll press or shoe press) to squeeze out water — modern shoe presses raise sheet dryness from 48% to 54%, cutting steam consumption by 15–20% — then through steam-heated drying cylinders that reduce moisture below 6%. Step 6. Reeling and finishing. The dry paper is calendered for surface finish, reeled into jumbo rolls on a pope reel, and either slit, sheeted, or dispatched for converting. A well-engineered paper mill runs this sequence continuously at speeds from 200 up to 1,200 metres per minute depending on grade, machine class, and deckle width. Is Paper Manufacturing Business Profitable? Yes — provided you select the right paper grade and manage operations efficiently. The paper manufacturing business benefits from strong structural demand drivers. Paper Industry Market Demand and Growth India is the fastest-growing major paper market globally (Business Standard / IPMA, 2024): India: Paper consumption at 24 million tonnes, growing 6–8% annually. Per capita consumption is only 16 kg versus the global average of 57 kg — indicating massive headroom (IPMA). The industry employs over 5 lakh people directly and 15 lakh indirectly Nigeria: Imports 93% of paper requirements. Domestic production capacity is only ~265,000 MT/year against demand of ~3 million MT/year Bangladesh: Garment accessories and packaging sector worth US$7.48 billion (FY2024-25). Corrugated paper market valued at $1.2 billion Southeast Asia: Vietnam and Indonesia are rapidly industrialising with growing paper consumption Middle East: Saudi Arabia’s tissue market growing at 4.8% CAGR; UAE at 5.8% CAGR (IMARC Group, 2024) The global shift from plastic to paper packaging adds further demand. Over 100 countries have enacted single-use plastic bans (Grand View Research, 2024). E-commerce drives demand for 55 billion corrugated packages annually worldwide. For deeper analysis of India’s paper industry growth trajectory, read our report on the future of the paper industry. Profit Margins in Paper Manufacturing Profitability varies by grade, raw material sourcing, and efficiency: FactorImpact on Profitability Paper gradeTissue and specialty papers command higher margins than commodity kraft Raw material costAccounts for 40–55% of production cost. Local sourcing improves margins dramatically Energy efficiencyPower and steam account for 25–30% of costs. Modern equipment reduces this significantly Capacity utilisationMills above 85% utilisation achieve substantially better unit economics Market proximityLocal selling eliminates high freight costs on a heavy, low-value product The paper manufacturing business is a volume-driven operation. Once a paper mill plant reaches steady-state production, cash flow characteristics are attractive. This is why experienced investors often expand into second and third lines. Paper Mill Business ROI — When Do You Break Even? Most well-planned paper mill projects reach breakeven within 24–36 months at 85%+ capacity utilisation. Key variables: Speed of ramp-up after commissioning (3–6 months to reach design capacity) Raw material pricing stability Local paper selling prices and demand consistency Equipment efficiency (modern machinery reduces waste and downtime) Working capital management The paper mill business is a long-term, stable investment. Mills that are properly equipped operate profitably for decades. This is what makes the paper manufacturing business one of the most attractive manufacturing investments across Asia and Africa. Want to Build a Paper Mill?Talk to our engineering team todayContact Now → Paper Mill Requirements — What You Need Before Starting Before investing in a paper mill plant, every paper manufacturing business investor needs clarity on several requirements. Understanding the challenges faced by paper manufacturers helps you plan proactively. Skipping any of these paper mill requirements leads to delays or cost overruns. Land and Location Selection for Your Paper Mill Plant Location directly affects operational costs. Evaluate: Raw material proximity — For waste paper (OCC), locate near major cities. For bagasse, locate near sugar mills. For imported pulp, locate near ports Water availability — A paper mill requires 50–150 cubic metres of water per tonne of paper. Confirm year-round access Power infrastructure — Paper mills are power-intensive. Evaluate grid stability and captive power options Transportation — Proximity to highways or rail for raw material receipt and finished goods dispatch Labour — Access to skilled and semi-skilled workers Market access — Proximity to your primary market reduces freight costs Industrial estates (MIDC zones in India) offer ready infrastructure — land, power, water, and road connectivity. Proper site selection is critical for any paper manufacturing business to achieve long-term operational efficiency. Licences, Permits and Environmental Compliance Every paper manufacturing business requires regulatory clearances before starting operations. In India: Environmental clearance from SPCB under CPCB norms. Your effluent treatment plant (ETP) design is critical Consent to Establish (CTE) and Consent to Operate (CTO) Factory licence under the Factories Act GST registration MSME/Udyam registration — enables access to government subsidies and priority lending Fire safety NOC Land use / zoning approval For Nigeria, Bangladesh, or UAE — requirements vary but typically include environmental assessments and industrial licences. Parason’s project teams navigate regulations across 75+ countries. Raw Materials — Waste Paper, Wood Pulp, Bagasse Your raw material determines stock preparation design and operating costs: Raw MaterialSuitable GradesKey Consideration Waste Paper (OCC)Kraft, corrugated, boardWidely available. Contamination varies — cleaning system must handle it Mixed Waste PaperLower-grade kraft, grey boardAbundant, low cost. Needs intensive cleaning Virgin Wood PulpWriting, printing, tissueHigher cost but superior quality BagasseWriting, printing, packagingSeasonal — requires storage planning Agricultural ResidueKraft, packagingWheat/rice straw. Silica requires special processing For most first-time investors starting a paper manufacturing business, waste paper (OCC) is the most practical choice. Parason’s stock preparation systems achieve 96%+ fibre recovery from waste paper. Manpower and Labour Requirements A 50 TPD paper mill typically needs 80–120 people. Key roles: machine operators, stock prep operators, boiler operators, electricians, quality control staff, and a production manager with industry experience. Parason’s turnkey projects include operator training as part of commissioning. Utilities — Power, Water and Steam UtilityRolePlanning Consideration PowerDrives motors, pumps, refinersEvaluate grid stability. Consider captive power SteamDries paper, heats waterCoal, biomass, or gas boilers. Major operating expense WaterProcess water, coolingSecure year-round supply. Install recirculation Compressed AirInstrumentation, actuatorsSize based on plant requirements ETPTreats wastewaterMandatory for compliance. Parason supplies complete ETP systems Your ETP can also generate revenue — paper mill wastewater can produce renewable fuel through a Bio CNG plant, turning a compliance cost into income. Planning a Paper Mill?Get in touch with our team for expert guidanceEnquire Now → Paper Mill Setup Cost — What Determines Your Investment Paper mill setup cost is the most asked question by new paper manufacturing business investors. There is no single answer — the cost of starting a paper manufacturing business depends on multiple interconnected factors. An accurate estimate requires detailed engineering for your specific project. How Paper Grade Affects Your Investment Different grades require different machinery configurations: Kraft / corrugated mills — Robust stock preparation, fourdrinier wire section, conventional press and dryer. Most cost-efficient setup relative to revenue Tissue paper mills — Specialised crescent formers, Yankee dryers (capital-intensive components), and hood systems. Higher investment per TPD but higher margins Duplex board mills — Multi-layer forming with multiple headboxes increases complexity Writing / printing mills — Superior stock preparation needed, often including deinking systems for recycled fibre Choose your grade based on market demand — not machine cost alone. Your paper manufacturing business profitability depends heavily on this decision. How Production Capacity Impacts Project Scale Paper mill setup cost scales with capacity but not linearly. A 100 TPD mill does not cost twice a 50 TPD mill. Larger mills benefit from economies of scale, better energy efficiency, and lower per-tonne operating costs. However, larger mills need more land, higher working capital, and bigger teams. For first-time paper manufacturing business investors, starting at 30–100 TPD (kraft) or 10–30 TPD (tissue) and expanding later is practical. What Goes Into Total Paper Mill Project Cost Your investment is not just machinery. Total paper mill setup cost includes: ComponentWhat It Covers Machinery and equipmentPaper machine, stock preparation, approach flow Boilers and utilitiesSteam, power distribution, compressed air, water treatment Civil constructionFactory building, foundations, storage, office Electrical and automationMotors, drives, DCS/PLC systems Effluent treatment plantWastewater treatment for environmental compliance Working capitalRaw material inventory, operations before revenue stabilises (3–6 months) Pre-operative expensesEngineering, permits, insurance, trial runs LandVaries dramatically by location Many first-time paper manufacturing business investors focus only on machinery and underestimate total paper mill setup cost. A realistic assessment must cover all components. Kraft Paper Mill Project Cost Kraft paper mill project cost varies primarily with capacity (TPD) and raw material source. A small-scale kraft paper mill of 30 to 50 TPD using recycled waste paper and basic stock preparation typically falls in a lower investment band than a 150 to 300 TPD bagasse-based kraft mill, which requires additional pulping and chemical recovery infrastructure. Key cost drivers for a kraft paper mill: Raw material route. Recycled waste paper needs only repulping and cleaning. Virgin bagasse or wood pulp needs a full chemical pulping line (digester, washing, bleaching). Capacity (TPD). Doubling capacity does not double cost. Larger machines have better cost-per-TPD economics. Finished grade. Testliner, fluting, and liner board have simpler machinery needs than sack kraft or MG kraft. Utilities. A kraft mill needs higher steam and power load than a recycled-paper mill, affecting captive utility investment. Parason pulping lines scale from 30 TPD for compact recycled operations up to 1,200+ TPD for large integrated mills, with complete kraft systems delivered across India, Nigeria, Bangladesh, and Latin America. Exact project cost is quoted after finalising capacity, grade, and location. Request a quote with your target specifications. Paper Mill Cost in India by Capacity Paper mill cost in India depends on capacity, paper grade, and how much of the utilities and civil work are built from scratch. Broad capacity bands used in Indian project planning: Capacity BandTypical ApplicationCost Drivers 10 to 30 TPD (mini paper mill)Small kraft, newsprint de-inking, agro-basedCompact layout, limited automation, lower civil footprint 30 to 100 TPDRegional kraft, duplex board, specialtyMulti-stage stock prep, mid-size paper machine, ETP 100 to 300 TPDIntegrated kraft/duplex, virgin-fibre millsFull chemical recovery, high-speed machine, captive power 300+ TPDLarge-scale writing/printing, packagingMulti-ply forming, large fibre handling, automated controls For a mini paper mill, Indian investors typically start with recycled waste paper to reduce raw material capex and match MSME subsidy eligibility. Larger mills require environmental clearance (CTE/CTO, plus EIA for mills above 300 TPD), land of 10+ acres, and power allocation of 2 to 6 MW depending on capacity. Parason offers turnkey project engineering for every capacity band, including layout, equipment selection, and commissioning. Mini Paper Mill Project Cost (Entry-Level Investment) A mini paper mill typically refers to a 5 to 30 TPD plant producing kraft paper, newsprint, or low-grade packaging paper from recycled waste paper. It is the most common entry point for first-time investors because: Lower capex: compact machinery, smaller footprint, MSME-eligible Recycled-only feedstock: no chemical pulping or recovery boiler required Simpler environmental compliance than virgin-fibre mills Faster commissioning, typically 12 to 18 months from order Mini paper mill setup cost depends on target capacity and grade. Small kraft paper lines can start at modest machinery investment when paired with existing brownfield infrastructure and phased automation. Parason supplies mini paper mill machinery packages scalable from 5 TPD upward, with small paper making machine options covered below. Paper mill setup cost depends on your paper grade, capacity, location, raw material, automation level, and utilities. Every paper manufacturing business project is unique. For a detailed estimate, contact Parason’s engineering team — with 500+ projects, they provide accurate project assessments based on real data. Ready to Set Up Your Paper Mill?Share your requirements and our team will get back to youContact Now → How to Start a Paper Manufacturing Business — Step by Step Setting up a paper mill plant takes 12–24 months from planning to first production. Here is the proven step-by-step process for launching your paper manufacturing business successfully. Step 1 — Select Your Paper Grade Answer these questions first: What paper has the highest demand in your target market? What raw materials are locally available? What is the domestic production vs import ratio? What grades do existing manufacturers produce? What grades offer the best margins? For emerging markets (Nigeria, Bangladesh, Vietnam, East Africa), kraft paper is the safest first grade. Demand is massive, waste paper is available, and the process is proven. Tissue paper is an excellent second choice for higher margins. Step 2 — Prepare Your Paper Mill Business Plan A solid paper mill business plan includes: Market analysis — demand, supply gap, pricing, growth projections Technical configuration — capacity (TPD), grade, raw material plan Financial projections — capex, opex, revenue, breakeven, IRR Funding plan — equity, debt, government subsidies Timeline — milestones from land acquisition to production Parason’s project team assists investors with technical inputs for business plans and DPR preparation. Step 3 — Choose the Right Location Apply the location criteria above — raw material proximity, water, power, transport, and market access. Visit potential sites before committing. Step 4 — Select a Paper Machine Manufacturer This is the most consequential decision in your paper manufacturing business. Evaluate suppliers on: Complete range — Can they supply stock preparation through finishing from a single source? Engineering — Do they provide P&IDs, mass balance, plant layouts, civil drawings? Track record — How many mills have they commissioned? Can you visit a reference installation? After-sales — Is their service team accessible when equipment breaks? Spares — Are spare parts manufactured in-house and readily available? Training — Will they train your operators on the actual equipment? Parason checks all these boxes. 50+ years, 500+ projects, 75+ countries, ISO 9001:2015, and a dedicated after-sales team. You can visit running Parason mills and speak with owners directly. Step 5 — Engineering, Plant Layout and Design Once you select your machinery partner: Equipment sizing based on capacity, grade, and raw material Conceptual plant layout optimising material flow and maintenance access Mass balance calculating water, fibre, and chemical requirements P&ID documentation for complete process control 3D plant layout for piping, structural steel, and civil foundations This engineering work determines how efficiently your paper mill plant operates for its lifetime. Step 6 — Civil Work, Installation and Commissioning Civil construction — Foundations, building structure. Typically 4–8 months Equipment delivery — Lead time depends on project scope and capacity Mechanical installation — Equipment placement, alignment, piping, electrical Commissioning — Systematic testing of each section before integration Step 7 — Trial Run, Training and Production Start Water trial — Running the machine with water only to test mechanical systems Stock trial — First sheet of paper. Quality parameters are tuned iteratively Operator training — Parason trains your team on the actual machinery Ramp-up — Gradually increasing speed over 2–4 weeks to reach design capacity Handover — Once guaranteed parameters are met consistently Total timeline from order to first production: 14–22 months depending on capacity. A well-planned paper manufacturing business reaches design capacity within the first year of operations. Paper Mill Plant Layout and Engineering The plant layout determines efficiency, safety, and expandability for your paper manufacturing business throughout its entire operational life. Stock Preparation System Design Your stock preparation system is sized based on target capacity (TPD), paper grade, and raw material type. For waste paper mills, the typical sequence: pulper → coarse screening → HD cleaning → fine screening → refining → thickening. Parason’s systems achieve 96%+ fibre recovery — maximum yield from your raw material. Plant Layout Principles A well-designed paper mill plant layout ensures: Logical material flow — raw material in, finished product out, no backtracking Maintenance access — clearance for routine service and major overhauls Safety compliance — fire exits, emergency access, electrical zones Future expansion — space for a second machine or capacity increase Utility proximity — boiler house, water treatment, ETP positioned efficiently Mass Balance and Process Engineering The mass balance calculates exact water, fibre, and chemical quantities at every process point. It determines pump sizes, pipe diameters, and utility requirements. P&ID diagrams document every pipe, valve, and control loop — the primary reference for installation and maintenance. Parason delivers complete 3D layouts and civil foundation plans for precise construction. Paper Making Machinery and Equipment Understanding machinery components helps you evaluate proposals for your paper manufacturing business. Parason manufactures complete paper making machine lines along with stock preparation equipment in-house. For a complete paper mill equipment guide covering every category with verified specifications, see our dedicated equipment reference. Stock Preparation Equipment EquipmentFunctionParason Specification HC PulperBreaks raw material into fibresHicon Pulper — 96%+ defibering at 14–18% consistency Drum PulperGentle pulping for contaminated waste paperSharp Edge Drum Pulper — 15–25 kWh/t energy Pressure ScreenRemoves oversized contaminantsFine Screen VSL — multivane aerofoil rotor HD CleanerCentrifugal removal of heavy contaminantsHD Cleaner — ceramic and steel variants Disc RefinerDevelops fibre bonding strengthTwin Disc Refiner — precise gap control Paper Machine Sections SectionFunctionOptions HeadboxDistributes stock uniformlyHydraulic (±0.2% uniformity), air cushion, multi-layer Wire SectionForms paper sheet through drainageFourdrinier, twin wire, gap former Press SectionRemoves water mechanicallyRoll press, shoe press (Maxi Press) Dryer SectionEvaporates moisture with steamMulti-cylinder (kraft), Yankee (tissue) CalenderControls thickness and smoothnessMachine calender, soft nip Pope ReelWinds finished paperAuto spool change The complete paper machine is manufactured in-house across Parason’s 10 units. Single-source accountability. Tissue Paper Machine Tissue manufacturing requires specialised equipment: Crescent former — twin-wire forming for softness and bulk Yankee dryer — 1.8m–4.8m diameter single-pass drying Hood system — high-velocity hot air for energy efficiency Creping doctor — creates tissue texture and softness Parason manufactures a complete range of tissue paper machines covering 5–150 TPD capacity. Small Paper Making Machine — Entry Level For entrepreneurs starting a paper making business with limited capital, small machines (10–30 TPD) offer a viable entry point. They require less land, fewer utilities, and can be expanded later. Learn more about mini paper mill machines. Paper Machine Price — Key Cost Factors Paper machine price depends on capacity, grade, wire width, speed, automation level, and stock preparation complexity. Deinking systems for writing paper add significant cost versus simple OCC-based stock prep. Indian manufacturers like Parason offer machinery at competitive pricing compared to European suppliers — with complete engineering documentation and after-sales support. This makes Indian-manufactured equipment a strong option for paper mill business investors worldwide. Need Expert Guidance?Our team is here to help — reach out todayEnquire Now → Paper Product Business Ideas — Which Grade to Choose? Selecting the right grade is the most important decision in your paper manufacturing business. Kraft and Corrugated Paper Kraft is the workhorse of packaging. E-commerce drives demand for 55 billion corrugated packages annually worldwide. The corrugated packaging market is valued at USD 325 billion, growing at 4.36% CAGR (Precedence Research, 2025). For first-time paper manufacturing business investors, kraft is the most proven starting grade. Parason’s kraft paper mill machinery handles 30–1,200 TPD. Tissue and Toilet Paper The tissue paper business offers higher margins but needs more capital per TPD. The global tissue market is valued at USD 91 billion, growing at 5–7% CAGR (Fortune Business Insights). Demand is growing rapidly in India, Middle East, and Africa. For more on profit in tissue paper manufacturing, along with capacity bands and ROI drivers, see our cost and investment guide. Duplex and Grey Board Used in pharmaceutical, food, and FMCG packaging. Multi-layer forming requires more complex equipment. Stable, growing market. Writing and Printing Paper Requires superior fibre quality and often deinking for recycled raw material. Good option for markets with strong education and office sectors. Paper Bags, Paper Plates, and Moulded Fibre With plastic bans across 100+ countries, demand for paper alternatives has surged: Paper plates and paper cups — growing from food service demand Moulded fibre from sugarcane bagasse — egg cartons, protective packaging, disposable tableware These can be added to an existing paper manufacturing business as value-addition or set up independently using moulded fibre machinery. How to Choose the Right Paper Machine Manufacturer Your machinery partner is a long-term relationship — 15–20+ years through spares, service, and expansion. Choosing the right manufacturer is what separates a successful paper manufacturing business from a struggling one. For a detailed evaluation framework, see our guide on choosing a paper mill machinery manufacturer. Evaluation Checklist Before placing an order for your paper manufacturing business: Complete production line from a single source? Full engineering documentation (P&IDs, mass balance, layouts, civil drawings)? How many similar mills commissioned at your target capacity? Can you visit a running reference installation? Lead time from order to delivery? Dedicated after-sales service team? In-house spare parts manufacturing? Operator training on actual equipment? ISO certification? Indian vs Chinese vs European Machinery FactorIndian (Parason)ChineseEuropean PriceCompetitiveLowest upfrontPremium Engineering docsCompleteOften incompleteComprehensive After-salesDedicated teamLimitedExcellent but expensive SparesIn-house, fast deliverySlow, quality variesAvailable but costly ISO certificationYes (9001:2015)VariesYes Capacity range5–1,200 TPD5–300 TPD200–5,000 TPD References500+ projectsOften unverifiableExtensive Lead timeAs per project scope4–8 months12–24 months Total cost of ownership — including reliability, downtime, spares — is where Indian suppliers offer the strongest value for your paper manufacturing business investment. Why Turnkey Is Safer for New Investors For first-time paper manufacturing business investors, a turnkey paper mill project is the safest approach: Single accountability — one supplier for engineering, equipment, installation, commissioning Equipment compatibility guaranteed Proven methodology — Parason follows: Concept → Design → Manufacturing → Installation → Commissioning Training included Fixed scope and timeline Parason has delivered turnkey paper mills across 75+ countries — from 10 TPD tissue to 500 TPD kraft. Paper Manufacturing Business Plan — Key Elements A strong paper mill business plan is essential for funding and execution of any paper manufacturing business. Here are the key elements your plan must cover. Revenue Model and Projections Include: production capacity, revenue based on local prices, operating cost model (raw material, energy, labour), capex, cash flow projections, breakeven analysis, IRR, and payback period. Funding Options Term loans — Banks fund 60–70% against equipment and land collateral MSME/Udyam — Priority lending, interest subvention (India) State subsidies — Capital subsidies, power concessions, stamp duty exemptions DFI — Bank of Industry (Nigeria), BIDA (Bangladesh) Equity — Promoter contribution typically 25–40% Parason provides technical inputs — equipment specs, production parameters — for your paper manufacturing business financial model and DPR. Paper Mill Projects — Real Case Studies Real-world projects demonstrate what a successful paper manufacturing business looks like in practice. Here are paper mill plants delivered by Parason across different countries and paper grades. 150 TPD Kraft Paper Mill — Algeria Complete turnkey delivery. Engineering, manufacturing, installation, commissioning, and operator training — all from Parason as single source. 300 TPD Paper Mill — Nigeria (Quantum Papers) Complete production line plus operator training. Built local manufacturing capacity in a market that imports 93% of paper requirements. 500 TPD Duplex Board — Ambani Paper LLP, Gujarat Complete stock preparation line for India’s high-capacity duplex board production. More References Parason’s case studies page features 20+ paper manufacturing business projects across India, Nigeria, Algeria, Turkey, Finland, Brazil, and Egypt. Frequently Asked Questions About Paper Mill Plant What is a paper mill plant?A manufacturing facility that converts raw fibre (waste paper, wood pulp, or bagasse) into finished paper products. Includes stock preparation, paper machine, drying systems, finishing equipment, and utilities. How much does it cost to start a paper manufacturing business?Depends on paper grade, capacity (TPD), raw material, location, automation level, and utilities. Every project is unique. Contact Parason for a customised estimate. Is paper mill business profitable in India?Yes. Market growing at 6–8% annually with per capita consumption at only 16 kg vs global average of 57 kg. Mills above 85% capacity utilisation generate healthy margins. What are the basic requirements to set up a paper mill?Land with water and power, environmental clearances, raw material supply chain, paper machinery, boilers, ETP, skilled manpower, and 3–6 months working capital. How long does it take to set up a paper mill?14–22 months from order to first production: engineering (2–3 months), manufacturing (as per scope), civil construction (parallel), installation (3–4 months), commissioning (1–2 months). What raw materials are needed?Waste paper (OCC/mixed), virgin wood pulp, bagasse, or agricultural residue (wheat/rice straw). Choice depends on paper grade, availability, and cost. Which paper grade is most profitable?Tissue paper commands higher margins but needs more capital. Kraft paper offers lower margins but high volume. Specialty papers offer premium niche pricing. How to get a licence in India?Environmental clearance (SPCB), Consent to Establish, Consent to Operate, factory licence, GST registration, MSME/Udyam registration, and fire safety NOC. What is the ROI of a paper mill?Breakeven within 24–36 months at 85%+ capacity utilisation. Long-term ROI depends on grade, efficiency, raw material costs, and market pricing. Kraft vs tissue paper mill?Kraft: fourdrinier wire + multi-cylinder dryers for packaging. Tissue: crescent former + Yankee dryer for soft paper. Tissue = higher investment but higher margins. How does a paper mill work?Pulping → cleaning → screening → refining → sheet formation → pressing → drying → finishing → rewinding. Takes ~20–30 minutes from raw material to finished roll. Can I start small with limited capital?Yes. Small machines (10–30 TPD) are viable. Less land, fewer utilities, expandable later. Read about mini paper mill machines. Government subsidies in India?MSME/Udyam: priority lending + interest subvention. States offer capital subsidies (15–25%), power concessions, stamp duty exemptions, and tax holidays. Is paper industry growing?Yes. Global market USD 394B → USD 551B by 2034. Packaging demand accelerating from e-commerce and plastic bans. Risks of starting a paper mill?Raw material price volatility, energy costs, environmental compliance, equipment downtime, competition. Mitigated by planning, modern equipment, and an experienced machinery partner. Start Your Paper Mill Plant With Parason Parason Machinery has been manufacturing paper mill equipment for over 50 years. With 500+ projects across 75+ countries, ISO 9001:2015 certification, and an engineering team led by industry veterans — Parason is the partner of choice for paper manufacturing business investors worldwide. Complete product range — stock preparation, paper machines, tissue machines — all from a single source Turnkey capability — feasibility study to first tonne of production Global track record — 500+ projects including India, Nigeria, Bangladesh, Vietnam, UAE, Brazil, Algeria, Turkey Competitive pricing — quality engineering at Indian manufacturing costs After-sales — dedicated service team, genuine spares, ongoing technical support Request a Project Estimate | Visit Running Mills | Explore Products Sources and References Indian Paper Manufacturers Association (IPMA) — ipmaindia.org India Brand Equity Foundation (IBEF) — ibef.org IMARC Group — imarcgroup.com Precedence Research — precedenceresearch.com Grand View Research — grandviewresearch.com Fortune Business Insights — fortunebusinessinsights.com Business Standard / IPMA Report — business-standard.com ## An In-Depth Look at Sustainability in Paper Production URL: https://www.parason.com/blog/sustainability-in-paper-production Date: 2023-12-21 Category: sustainability Since its invention under the Chinese Han Dynasty in 105 AD, paper has steadily become essential to our daily lives. With worldwide paper consumption projected to increase to 476 metric tons by 2032, its demand remains prominent, albeit with significant environmental concerns for the future. It begs the question–How can businesses address these worries and produce sustainable paper? The answer lies in the ability of the global paper industry to change its production technologies to manage such challenges and reintroduce a new level of sustainability in paper production. The good news is that through the years, the paper industry has proved through its persistent efforts to reduce deforestation, energy consumption, and water usage that it does take paper sustainability very seriously. In this article, we will cover:What Makes Paper Manufacturing SustainableTechnologies that can help achieve paper sustainabilityThe Environmental, Social, Economic, and Operational Benefits of Eco-Friendly PaperThe Benefits of Eco-Friendly PaperThis informative read will help you achieve sustainability in paper production, much like numerous environmentally conscious players in the sustainable paper industry.What Makes Paper Manufacturing Sustainable?The paper industry has a history of engaging in sustainable forest management practices that have reduced deforestation and resource wastage. As a constant innovator, it recognises that energy, water, and paper recycling are the key to improving paper sustainability. This feat is achievable through investing in the right technologies that enhance resource utilization and reduce the environmental impact of your manufacturing processes. As a starting point for sustainability in paper production, assessing your current manufacturing infrastructure and operations is vital to identify which aspects of your processes must be improved for sustainability. Technologies that can help achieve paper sustainabilityToday, Most paper manufacturers looking for equipment that can bridge the gaps between efficiency, quality, and sustainability in paper production have found that integrating certain types of equipment into their pulping systems can introduce a new level of sustainability in their sustainable paper production process. Let us dive into some of these technologies actively used to improve sustainability in paper production:Water Recycling and Treatment The pulping process remains central to creating high-quality paper products, yet can be resource-intensive if done with the wrong pulping systems. Numerous businesses are integrating advanced disc filters, hot dispersion systems, and deflakers to address water consumption issues and create sustainable paper. While these systems are excellent, the best results require further specialized equipment to individually address smaller problems caused by contaminants that can contribute to a much more extensive paper sustainability problem. Here are some of these equipment that can instantly improve sustainability through water recycling and treatment:TechnologyWater Recycling and TreatmentDehydrating Screw ConveyorSeparates water from any impurities from the pulper and rejects discharge.GrappleRemoves heavy contaminants from the sediment well.Fiber GuardEfficiently removes impurities with minimal fiber loss.Trash PumpEfficiently moves rejects for further processing.Under Pulper (UTM)Helps achieve higher consistency pulping.These pieces of equipment dramatically improve how mills collect, treat, and recycle water during the pulp-water separation stages and address wastage by reducing water consumption while enabling you to produce a more consistent slurry. Improving the energy efficiency of the Pulping Processes Besides their benefits in conserving water, modern pulping systems integrated with advanced disc filters and deflankers make the sustainable paper production process more efficient and environmentally friendly. For instance, the disc filters and their rotating discs dramatically speed up fiber separation, moisture removal, and preparation of the pulp, speeding up the pulping process and reducing the moisture level in the pulp. Next, innovative deflankers help address the brokes in the slurry, fix their fiber refinement, distribution, and bonding processes to offer better control over their fiber properties and ultimately reduce fiber damage. It allows manufacturing mills to process batches rapidly with increased efficiency quickly. Here are some of the other specialized technologies used to maximize sustainability by streamlining energy efficiency:TechnologyEnergy EfficiencyHigh-Consistency Pulper & SystemHelps you perform efficient friction-based defiberizing to improve energy efficiencyLow Consistency PulperImproves energy efficiency by enhancing turbulence.SharpEdge Drum PulperSharp knife edges and increased contaminant removal enhances energy efficiency.Low Consistency Offset PulperThe double-coned bottom design greatly improves efficiency.Under Pulper (UTM)Improves energy efficiency.These equipment can guarantee that each batch will consume less energy due to a shorter drying process and reduced run times.Automation and DigitisationDigitalisation and automation using machine learning pave the way for more sustainability in paper manufacturing by allowing manufacturers to predict inventory demands, plan schedules and logistics through their historical data. These modern data analytics tools are excellent means to reduce waste, improve energy efficiency, and enhance the efficiency of the paper production process. Apart from these technologies, here are some of the specialized equipment used to enhance process control and efficiency through automation and digitisation:TechnologyAutomation and DigitizationSharpEdge Drum PulperEnhances process control and efficiency.Low Consistency PulperEnhances process control and efficiency. High-Consistency Pulper & SystemEnhances process control and efficiency. Moreover, such equipment will enable you to make informed decisions to further promote sustainability in paper production by avoiding resource overutilization and excessive inventory production. Alternative Fiber Sources New technologies are being developed daily to leverage alternative fiber sources, including using non-wood fibers such as cotton, bamboo, abaca, hemp, and sisal or agriculture residues such as wheat straw and sugarcane bagasse. The non-wood fibers have the added advantage of growing faster than trees. Additionally, a good practice is using recycled paper as a raw material for your paper production, as it diminishes the need for producing primary pulp. An added advantage to using recycled paper is that the paper production process requires much less energy and water. These are excellent options that help reduce forest dependency and increase sustainability in paper production by reducing the mill's reliance on traditional wood. BioenergyUnlike previous years, most fuels today used by the paper manufacturing industry consist of non-fossil renewable biomass. These wood fibers are repeatedly used for sustainable paper production before they are converted back into bioenergy. Bioenergy tremendously reduces the effects of deforestation over traditional, non-sustainable sources of energy.The Benefits of Eco-Friendly PaperPaper sustainability has a wide range of environmental, social, economic, and operational benefits for those who follow and push for more sustainable practices. Here are some of these benefits and what they mean to organizations and the environment:Saving forests: Although the rate of deforestation has decreased in the past three decades from 420 million hectares lost in 1990, deforestation is still occurring at an alarming rate. An excellent forest management plan, alternative raw materials, and innovative sustainable equipment are the best ways to play your part in reducing the destruction of our forests and wildlife for future generations. Increased savings: Enhancing your paper production processes with sustainable practices and equipment reduces your resource dependency and wastage, which in turn directly contributes to increased cost savings, streamlined operations, and product improvement. Above all, you can streamline your process efficiency to a point where you greatly achieve savings from reduced labor work, energy usage, and water consumption.Enhancing your reputation: Responsible and environmentally conscious modern customers look for quality achieved as a byproduct of sustainability in paper production. Your reputation as a sustainable or unsustainable mill will be a significant factor that can either propel or stunt your paper's success in the market. Businesses with a reputation for having excellent sustainable practices and manufacturing equipment that reduces the carbon footprint have been known to differentiate themselves in the marketplace as a company that takes the environment seriously through their paper sustainability. Regulatory Compliance: Sustainable paper production is not just an optional responsibility followed by players in the paper industry. Governments across the globe have placed strict regulations and requirements as part of a much larger global initiative to curb the potentially harmful effects that improper manufacturing processes may have on the environment. With the forecasts or demands for paper-based products not diminishing, these regulations ensure that all industry players consistently follow paper sustainability practices to preserve environmental harmony. In most regions, adhering to environmental regulations can provide businesses benefits that incentivise them to follow at least the minimum standards in paper sustainability. Many businesses today work with local communities and non-governmental organizations to go beyond the minimum regulatory requirements, setting a positive example for others in the same space. It proves that governmental regulations can be a good push in the right direction for future sustainability in paper production.In a Nutshell: Paper Sustainability Is KeyPlundering forests with a singular desire to generate paper pulp is not a practice the modern sustainable paper industry employs. As a growing number of businesses continue to jump on the sustainability bandwagon and the demand for sustainable paper products continues to rise, it is vital that you consider your plan to contribute to a sustainable future. Above all, as a thriving business, your efforts in achieving sustainability in paper production can encourage others in the industry to support sustainable paper production and give your business a positive brand reputation. Remember, suitable investments toward sustainability can enhance your sustainability in paper production and prepare your business for a sustainable future.The best part is that the equipment required to make your sustainability targets a reality is readily accessible through Parason Machinery. Explore our stock preparation equipment and ETP solutions designed to help you rehaul your existing manufacturing technologies to maximize their efficiency, all while integrating sustainable practices into every stage of your production workflow. Contact us to find out more. ## No 100% biodegradable plastic in India as of now, says BIS. URL: https://www.parason.com/blog/plastic-vs-molded-fiber-tableware Date: 2023-12-21 Category: molded-fiber What is context? According to the Bureau of Indian Standards (BIS), there is no 100% biodegradable plastic in India as of now. Officials have confirmed that tests of plastic products claiming to be biodegradable are underway at the Central Institute of Plastics Engineering and Technology at Bhubaneswar, and none of them have passed the test so far.The government currently provides certificates to "compostable plastic manufacturers" but not for biodegradable plastic manufacturers. A product can only be certified as "biodegradable" when it has been proven that after 90% of degradation, there is no adverse impact of the product or its ingredients on the environment.As the awareness of plastic pollution increases, the search for eco-friendly alternatives to single-use plastics is accelerating. In the midst of misleading claims of "biodegradable plastic" products, sugarcane bagasse molded fiber tableware a truly sustainable and environmentally friendly solution is making its way to the forefront.Sugarcane Bagasse Tableware: The Future of Sustainable alternative to plasticIn contrast, sugarcane bagasse and wheat straw-based molded fiber tableware is only biodegradable materials with zero environmental impact. With a growing demand for sustainable alternatives in food serving and packaging, these biodegradable tableware options have the potential to replace conventional plastic products in daily use. Production runs on a dedicated bagasse tableware machine line covering pulping, forming and edge trimming in a single workflow.Sugarcane bagasse molded fiber tableware — produced on Parason molded fiber machine manufacturer lines — not only meets this stringent criterion but also offers a promising solution to the world's plastic pollution problem. As more consumers become environmentally conscious and demands eco-friendly products, the need for such sustainable tableware is expected to increase.Characteristics of Molded Fiber100% compostable in soilMade with agricultural wasteLesser carbon footprintsCan form various shapesNo toxic chemicalsThermal insulation - best food packingIn conclusion, sugarcane bagasse tableware molded fiber tableware is emerging as the leading sustainable alternative to conventional plastic products in the food service industry. By choosing these eco-friendly tableware options, consumers and businesses can contribute to reducing plastic pollution and ensuring a greener future for our planet. ## ONP to OCC for Egg Tray Molded Fiber: Why the Transition Is Inevitable URL: https://www.parason.com/blog/onp-to-occ-egg-tray-molded-fiber Date: 2026-04-29 Category: molded-fiber Egg tray molded fiber production has run on Old Newspaper (ONP) for decades — but ONP is disappearing. Print-newspaper consumption is falling structurally, ONP prices have climbed 40–60% in key markets, and supply reliability is deteriorating. The only viable replacement fibre at scale is Old Corrugated Cardboard (OCC), which is abundant thanks to e-commerce growth — but OCC is heavily contaminated, and most ONP-era egg tray lines simply cannot run it well. This guide explains why the ONP-to-OCC transition is inevitable, what changes in stock preparation, and how Parason's high-consistency pulping, ceramic cleaning and three-stage screening system delivers under-2% egg breakage on 100% OCC feed. Planning an ONP-to-OCC retrofit, or building a new OCC egg tray line? Get a turnkey stock-prep proposal from Parason — pulping, cleaning, screening, tanks, controls. Get a Quote → ☰ Table of Contents (10 sections) 1 Why ONP Is Disappearing 2 OCC: Abundant but Heavily Contaminated 3 The Four Contaminant Classes in OCC 4 Why ONP-Era Lines Cannot Run OCC 5 The Parason OCC Stock-Prep System Show all 10 sections ▼ 6 Why Bulk Matters for Egg Trays 7 Case Study: Hartmann × Parason 110 TPD 8 Selected Egg Tray Customers 9 Why Choose Parason 10 Next Steps Why ONP Is Disappearing The decline of print media is not a gradual transition — it is structural and irreversible. Digital disruption has made newsprint a shrinking raw material every year, and ONP recovery (the sorting and collection of post-consumer newspapers) has become uneconomical in most markets. What was once a reliable, abundant fibre source for the egg tray industry is now scarce, volatile and expensive. Prices have increased 40–60% in key markets over recent years, and supply reliability has deteriorated. According to the FAO's forest-products statistics, world newsprint production has fallen sharply since the 2000s while corrugated and packaging-grade paper has risen — a one-way trend. The egg tray industry, which has historically relied on ONP for premium molded fibre products, cannot absorb these cost increases. Margins in egg packaging are thin, and producers are being forced to explore alternatives. That alternative is OCC. The structural decline of print media has made ONP scarce and expensive — the egg tray industry must move on. OCC: Abundant but Heavily Contaminated Cardboard consumption is rising in nearly every market, driven by e-commerce, logistics and packaging demand. Post-consumer corrugated cardboard is collected, sorted and baled routinely, and on paper, OCC looks like the obvious replacement fibre for egg trays. But abundance masks a critical problem: OCC is heavily contaminated. Where ONP arrives at the mill relatively clean — mostly fibre, with limited inks and adhesives — OCC arrives with staples, plastic film, packing tape, hot-melt adhesives, printing inks, and grit picked up in handling. None of that is acceptable in a finished egg tray. Typical OCC bale: visible plastic film, staples, tape and ink — every one of which has to be removed before pulp reaches the molding machine. So the transition from ONP to OCC is not a fibre swap — it is a stock-preparation upgrade. The pulper, cleaner and screening line have to do far more work, and they have to do it without damaging the fibre. The Four Contaminant Classes in OCC Every OCC contaminant falls into one of four classes, and each is removed by a specific Parason equipment stage: ContaminantSourceImpact on Egg TraysParason Removal Method Heavy metalsAluminum foil, staples, clips, coatingsVisible defects, structural weak pointsHigh-density hydrocyclones, magnetic separation Plastic films & stickiesShrink wrap, packing tape, hot-melt adhesivesSticky residue, holes, surface defectsStickies flotation, coarse pressure screening Ink & tonerPrinting inks, toner residuesDiscoloration, ash buildup, brightness lossFlotation cells, ink-removal flotation Debris & mineralsGlass, sand, dirt, wood splintersSurface cracks, breakage, safety riskHydrocyclones, screening, wet cleaning The order matters — heavy material is dropped out first in cleaning so it never reaches the screens, plastic film is screened out before it can wrap rotors, and ink is floated off before bleaching chemicals are wasted on it. Skipping or swapping stages is the single most common mistake we see at OCC retrofits. Why ONP-Era Lines Cannot Run OCC Most existing egg tray facilities were designed and installed for ONP. When operators feed OCC into them, four problems show up almost immediately: Lower output. The pulper jams on plastic film and tape, and rejects-handling cannot keep up — so production rate drops. Higher operating cost. Energy per tonne goes up because traditional hydra-pulpers cut the fibre and waste shaft power on contaminants instead of defibering. Lower product quality. Trays show visible specks, weak corners and inconsistent surface finish — egg breakage in transit climbs above 2%. More rejections. Improper pulping and inadequate reject handling mean usable fibre ends up in reject streams, while contaminants end up in the product. The root cause is the pulping system itself: traditional hydra-pulpers tend to cause significant fibre damage, resulting in weaker end products. OCC fibre is shorter than ONP fibre to begin with, so any further cutting in the pulper is fatal for tray strength. The fix is high-consistency pulping — covered next. The Parason OCC Stock-Prep System Parason's OCC egg-tray line is engineered around four equipment stages that work as a unit. Each stage solves a specific OCC problem the conventional ONP line cannot. 1. High-Consistency Helical Pulper (15–16%) In conventional setups, low-consistency pulpers run at 5–6% consistency. Parason's high-consistency helical pulper runs at approximately 15–16%, which changes everything: Improved fibre separation (less unfiberised material reaching downstream) Minimal fibre cutting — fibre length is preserved Enhanced strength properties of the final product Better bulk development, giving superior cushioning in the egg tray Lower power consumption per tonne Efficient contaminant rejection thanks to the helical rotor design Parason High-Consistency Helical Pulper — 15–16% consistency, precision-engineered rotor, low power, high contaminant rejection. 2. Dilution Pulper (DLP) Parason Dilution Pulper — second-stage defibering plus large-reject extraction, with isolating valve for batch flexibility. The Dilution Pulper sits after the HC pulper and handles the second stage of defibering. It is built for fast batch turnover and aggressive large-reject extraction, with an isolating valve that improves system flexibility: Efficient removal of contaminants with minimal fibre loss Quick readiness for the next batch — boosts overall throughput Effective elimination of large materials (rope, big plastic pieces) Prevents jamming and ensures smooth continuous operations 3. High-Density Ceramic Cleaner (HDCC) Once the pulp is properly defibered and diluted, the next problem is heavy material. Parason's high-density ceramic cleaner is non-motorised — it relies on the pump head and ceramic-lined cyclone geometry to drop out heavy contaminants: Efficient removal of heavy metals, sand, glass, grit Simple installation — no motor, no drives Ceramic lining protects downstream equipment for years Visual inspection ports for operator confidence Energy efficient — no rotating power consumption Parason HDCC — non-motorised, ceramic-lined, drops out staples, sand and grit before they reach the screens. 4. Three-Stage Pressure Screening The final cleanup is a three-stage pressure screening system that catches plastic film, coarse fibre bundles and any remaining stickies. Three stages give cascading reject treatment so usable fibre is recovered from each stage's rejects, and only true contaminants leave the system: Primary screen: removes plastic film and oversize material Secondary screen: recovers good fibre from primary rejects Tertiary screen: final fibre recovery, drives reject volume to a minimum Three-stage pressure screening — cascading reject treatment so contaminants leave but good fibre stays in the system. Why Bulk Matters for Egg Trays — and How Parason Delivers It Egg trays do one job: protect eggs in transit. The property that does that work is bulk — the volume of fibre per unit weight, which translates into shock absorption and structural integrity. Bulk is created by long, separated, undamaged fibres. Cut the fibre in pulping, and bulk collapses; let the fibre clump because consistency is wrong, and the tray shows weak spots. With Parason's high-consistency system, higher bulk is achieved while maintaining very high strength in the final tray. Operators on our line consistently report egg breakage under 2%, even on 100% OCC feed. Made from recycled paper and cardboard, the resulting molded pulp creates a breathable, eco-friendly and cost-effective packaging solution that out-performs plastic clamshells on protection while remaining fully compostable. For more on the molded-fiber product range, see molded fiber egg cartons and molded fibre production line. Case Study: Hartmann × Parason — 110 TPD Sama Al Mask, Iraq Hartmann is a global leader in sustainable, molded-fibre egg packaging. The company specialises in 100% recyclable, protective egg trays and cartons made from recycled paper, operating 17 manufacturing sites across Europe, North and South America and Asia (including India). Hartmann's customers include egg producers worldwide who need high-performance packaging engineered for automation, transport and retail with a strong sustainability focus. Parason's value-added offerings for OCC stock preparation were evaluated by Hartmann and selected for their prestigious 100 TPD stock-preparation facility in the Netherlands. The same engineering team also delivered Hartmann's 110 TPD Sama Al Mask facility in Iraq. Hartmann × Parason — 110 TPD complete stock preparation facility, Sama Al Mask, Iraq. Project summary — Sama Al Mask, 110 TPD: Capacity: 110 TPD Scope: entire stock-preparation system, supplied by Parason Hi-Consistency Pulper Dilution Pulper (DLP) High-Density Ceramic Cleaning (HDCC) Three-stage pressure screening All tanks and chests All instrumentation All controls Selected Egg Tray Customers The Parason OCC egg-tray system is in operation at producers across India, Iraq, Malaysia, Saudi Arabia and Turkey, with capacities from 10 TPD to 120 TPD: CustomerLocationCapacity (TPD)ProductYear Al-Khayrat Al-Haditha Co.Iraq20Egg tray / apple tray2019 Mohan Fiber Products Ltd.India25–30Egg tray / apple tray2008 Eppor-Pack Sdn BhdMalaysia10Egg tray / apple tray2015 Al Ghadeer Egg Trays PlantSaudi Arabia25–30Egg tray2019 HZ Green Pulp MalaysiaMalaysia30Egg tray / apple tray2018–2020 MG Fibers, PunjabIndia30Egg tray / apple tray2019 Olcan KagitTurkey60Egg tray2022–2023 Keskinoglu ViolTurkey120Egg tray2025 Hartmann (Sama Al Mask)Iraq110Egg tray2024–2025 Why Choose Parason OCC egg-tray production is not a commodity business — it is a solutions business. Picking the right partner matters more than picking the lowest quoted price. Parason offers: Deep expertise in fibre processing — three decades of pulp and paper engineering across recycled, virgin and agro fibres. Multi-technology platform — pulping, cleaning, screening, refining, thickening and molded-fiber forming from one supplier. Integrated system approach — equipment is engineered to work as a unit, not bolted together from third-party parts. Local presence in India, global footprint — installations on every continent, with regional service teams. Cost-effective — engineered for thin-margin egg-tray economics, not paper-mill budgets. Next Steps If you are running an ONP egg-tray line and feeling the price squeeze, or planning a greenfield OCC molded-fiber plant, the path forward is straightforward: Audit your current fibre sourcing — how much ONP can you still reliably get, and at what price? Evaluate OCC availability in your region — bale quality, contamination level, supply contracts. Discuss the retrofit or new-build with Parason's technical team — pulping, cleaning, screening sizing. Explore a pilot installation or a detailed feasibility study before committing capex. Ready to talk specifics? Share your capacity target and current line layout, and we will come back with a stock-prep proposal sized for OCC. Talk to Parason → Related Reading Molded Fiber Egg Cartons: Complete Guide Molded Fibre Production Line Molded Pulp Engineering and Rapid Prototyping Sugarcane Bagasse Plate Making Machine: Raw Materials Molded Fiber Plant Setup --- # News ## DAF Flotation Cell & Belt Filter Press: Advanced Water Treatment for Pulp Mills URL: https://www.parason.com/news/daf-flotation-cell-belt-filter-press Date: 2025-01-15 Category: product-innovation Parason Machinery introduces two advanced water treatment solutions — the DAF Flotation Cell and Belt Filter Press — designed to revolutionize effluent treatment in pulp and paper mills.DAF Flotation CellThe Dissolved Air Flotation (DAF) Cell is an advanced water clarification system that removes suspended solids, fats, oils, and other contaminants from wastewater. The system works by dissolving air under pressure into the wastewater stream, creating microbubbles that attach to particulate matter and float it to the surface for easy removal.Key Features of the DAF SystemHigh-efficiency removal of suspended solids and COD/BODCompact footprint suitable for existing mill layoutsLow energy consumption with optimized air dissolutionAutomatic sludge skimming for continuous operationStainless steel construction for long operational lifeBelt Filter PressThe Belt Filter Press provides efficient mechanical dewatering of sludge generated during the papermaking process. It continuously dewaters sludge by applying mechanical pressure through two filter belts, significantly reducing sludge volume and disposal costs.Technical AdvantagesContinuous dewatering with high throughput capacityAchieves up to 35% dry solids content in the filter cakeLow polymer consumption for effective flocculationEasy operation and maintenance with automatic belt trackingReduced water content means lower transportation and disposal costsEnvironmental ImpactTogether, these two systems form a complete water treatment solution that helps pulp and paper mills meet stringent environmental discharge norms while recovering valuable fiber and reducing freshwater consumption. The treated water can be recycled back into the process, supporting a closed-loop water management system.Parason's commitment to sustainable manufacturing extends beyond paper machinery — our water treatment solutions ensure that mills operate responsibly while maintaining profitability. ## Top Separator Basket: Indigenous Development for Indian Pulp Mills URL: https://www.parason.com/news/top-separator-basket-indigenous-development Date: 2025-01-08 Category: product-innovation In a significant step towards Atmanirbhar Bharat (Self-Reliant India), Parason Machinery has successfully developed and manufactured Top Separator Baskets indigenously at its state-of-the-art facility in India.Reducing Import DependencyTop Separator Baskets are critical components used in pulp screening and fractionation processes within paper mills. Until now, Indian paper mills largely depended on imported baskets from European manufacturers, resulting in long lead times, high costs, and supply chain uncertainties.Parason's indigenous development of these baskets eliminates this dependency, offering Indian mills a reliable, cost-effective, and locally manufactured alternative without compromising on quality or performance.Engineering ExcellencePrecision-manufactured using advanced CNC machining and welding technologyHigh-grade stainless steel construction for extended service lifeOptimized slot geometry for superior fiber passage and reject removalCompatible with leading international screen brandsRigorous quality testing including dimensional accuracy and surface finish verificationMake in India, Made for the WorldThis development aligns with India's national mission of self-reliance in manufacturing. Parason has invested significantly in R&D and advanced manufacturing infrastructure to produce world-class screening components that meet or exceed international standards.The Top Separator Baskets have already been successfully trialed at major Indian paper mills, receiving positive feedback for their consistent performance, durability, and value-for-money proposition.Impact on Indian Paper IndustryBy bringing this technology in-house, Parason delivers multiple benefits to Indian paper manufacturers:Reduced procurement costs compared to imported alternativesShorter delivery timelines with local manufacturingReadily available after-sales support and technical assistanceCustomization options to match specific mill requirementsParason continues to strengthen India's position as a global manufacturing hub for pulp and paper machinery and components. ## Foam Breaker Successfully Installed at Tamil Nadu Newsprint and Papers Limited URL: https://www.parason.com/news/foam-breaker-installation-tnpl Date: 2024-12-20 Category: installations Parason Machinery has successfully installed and commissioned a Foam Breaker at Tamil Nadu Newsprint and Papers Limited (TNPL), one of India's largest and most respected paper manufacturers.About the InstallationFoam generation is a persistent challenge in pulp and paper manufacturing. Excessive foam in stock preparation and papermaking processes leads to reduced production efficiency, poor paper quality, and increased chemical consumption. Parason's Foam Breaker addresses these issues with a reliable mechanical defoaming solution.The installation at TNPL was completed on schedule, and the equipment has been performing consistently since commissioning, meeting all specified parameters for defoaming efficiency.Key Performance HighlightsEffective mechanical foam destruction without chemical defoamersSignificant reduction in defoamer chemical costsImproved stock consistency and paper formationLow maintenance design with minimal downtimeEnergy-efficient operation with optimized motor sizingAbout TNPLTamil Nadu Newsprint and Papers Limited is a Government of Tamil Nadu enterprise and a leading manufacturer of newsprint, printing, and writing papers. Located in Karur district, TNPL is known for producing world-class tree-free papers using bagasse as the primary raw material.Parason's CommitmentThis successful installation further strengthens the long-standing partnership between Parason and TNPL. Parason has been a trusted supplier of screening, refining, and stock preparation components to TNPL for many years, and this latest installation demonstrates our continued commitment to delivering value to India's premier paper manufacturers. ## Low Consistency Virgin Pulper for Molded Fiber Production URL: https://www.parason.com/news/low-consistency-virgin-pulper-molded-fiber Date: 2024-12-10 Category: product-innovation Parason Machinery announces the launch of a specialized Low Consistency Virgin Pulper engineered specifically for molded fiber production lines. This new addition to Parason's product portfolio addresses the growing demand for efficient virgin pulp processing in sustainable packaging manufacturing.Designed for Molded Fiber ApplicationsUnlike conventional pulpers designed for recycled fiber, this Low Consistency Virgin Pulper is optimized for processing virgin pulp at low consistency levels (3-5%), which is ideal for molded fiber tableware and packaging production. The pulper ensures gentle fiber treatment, preserving fiber length and strength — critical factors for producing high-quality molded fiber products.Technical SpecificationsProcessing capacity tailored for molded fiber production demandsLow consistency operation (3-5%) for optimal fiber dispersionGentle pulping action preserves fiber integrity and strengthEnergy-efficient motor design with variable speed drive compatibilityStainless steel wetted parts for hygiene-sensitive food packaging applicationsCompact footprint for easy integration into existing production layoutsMeeting the Sustainable Packaging DemandThe global shift away from single-use plastics has created enormous demand for molded fiber products — from food containers and cup lids to industrial packaging and agricultural trays. Virgin pulp-based molded fiber products are preferred for food-contact applications due to their purity and compliance with food safety regulations.Parason's Low Consistency Virgin Pulper enables molded fiber manufacturers to process virgin pulp efficiently, achieving consistent pulp quality that translates to superior finished products with uniform thickness, smooth surfaces, and excellent strength properties.Complete Molded Fiber SolutionsThis pulper complements Parason's comprehensive range of molded fiber machinery, including forming machines, trimming machines, and stock preparation systems. Together, they offer a complete turnkey solution for manufacturers entering or expanding in the sustainable packaging sector. ## Automatic Forming Machine PFA-S1500: Next-Gen Sustainable Packaging URL: https://www.parason.com/news/automatic-forming-machine-pfa-s1500 Date: 2024-11-28 Category: sustainability Parason Machinery unveils the PFA-S1500 Automatic Forming Machine, a next-generation solution for high-speed, precision manufacturing of molded fiber products. This machine represents a significant leap in sustainable packaging technology, combining automation, speed, and quality in one integrated system.High-Speed Precision FormingThe PFA-S1500 is engineered for high-volume production of molded fiber tableware and packaging products including plates, bowls, containers, cup lids, and food trays. Its fully automatic operation — from pulp forming to hot pressing and trimming — delivers consistent product quality at industrial scale.Key FeaturesFully automatic forming, transfer, hot press, and trimming cycleHigh production speed with optimized cycle timesPrecision mold technology for uniform wall thickness and smooth surface finishMulti-station hot press system for superior product strength and rigidityPLC-controlled operation with HMI touchscreen interfaceCompatible with bagasse, wheat straw, bamboo, and wood pulp feedstocksSustainable by DesignThe PFA-S1500 produces 100% biodegradable and compostable products from agricultural waste and natural fibers. These products serve as direct replacements for single-use plastics in food service, catering, and retail packaging applications.ApplicationsFood service plates, bowls, and containersCup lids and drink carriersClamshell food packagingIndustrial protective packagingAgricultural nursery traysTurnkey SupportParason provides complete turnkey solutions for molded fiber production — from raw material processing and stock preparation to forming, trimming, and packaging. Our engineering team supports customers through plant layout design, installation, commissioning, and operator training to ensure successful project execution. ## IGSTC & IIT Roorkee Collaboration: Advancing Molded Fiber Research URL: https://www.parason.com/news/parason-iit-roorkee-pioneer-eco-friendly-tableware-from-wheat-straw Date: 2024-11-15 Category: partnerships ‍This joint innovation addresses two main challenges of our time: The rising menace of single-use plastic pollution. The widespread issue of stubble burning a major contributor to air pollution. By transforming wheat straw- an agricultural residue often burned after harvest, into durable, heat-resistant, and food-safe molded tableware, Parason and IIT Roorkee have created a circular economy model that turns waste into wealth. The farmers can benefit from an additional source of income while avoiding the excess of air pollution. This would give society a safe and sustainable alternative to plastics. A Step Toward Sustainability India produces over 350 million tonnes of agricultural waste every year. A large portion of this waste is either burned or left to decay. This results in air pollution, harming air quality and the environment. With this innovation, Parason reinforces its commitment to building a greener, healthier future while supporting India’s national missions like Swachh Bharat, Atmanirbhar Bharat, and Make in India, as well as the United Nations Sustainable Development Goals (SDGs). Industry–Academia Collaboration This achievement is the result of extensive research conducted at IIT Roorkee’s INNOPAP Lab (Innovations in Paper and Packaging), combined with Parason’s cutting-edge engineering and manufacturing expertise. Together, we have accelerated the lab-to-market transition of eco-friendly molded tableware, ensuring that sustainable solutions are not just developed but also delivered at scale. Parason is proud to be at the forefront of this initiative, showcasing how industry and academia can come together to solve global challenges through innovation. We always innovate for the sustainability and greener tomorrow. And with this innovation and collaboration with IIT Roorkee, we have taken a step forward towards our goal of single-use plastic free future. ‍ ## 150 TPD Kraft Pulp Mill Successfully Commissioned in Algeria URL: https://www.parason.com/news/150-tpd-kraft-pulp-mill-algeria Date: 2024-11-01 Category: installations Parason Machinery has achieved a major international milestone with the successful commissioning of a 150 TPD Kraft Pulp Mill in Algeria. This project marks a significant expansion of Parason's presence in the African market and demonstrates the company's capability to deliver large-scale turnkey pulp mill solutions globally.Project OverviewThe 150 TPD Kraft pulp line was designed, manufactured, and commissioned by Parason for an Algerian paper mill seeking to establish domestic pulp production capacity. The complete stock preparation system includes wood chipping, cooking, washing, screening, and bleaching stages — all engineered to process locally available wood species.Scope of SupplyComplete wood handling and chipping systemContinuous digester for Kraft cookingBrown stock washing and screening lineBleaching plant with ECF (Elemental Chlorine Free) technologyBlack liquor evaporation systemChemical recovery plantComplete automation and control systemsStrengthening Africa PresenceAlgeria is one of North Africa's largest paper consumers, and this project addresses the country's growing need for domestic pulp production. By establishing local manufacturing capability, the mill reduces dependency on imported pulp while creating employment and boosting the regional economy.Parason's team of engineers worked closely with the client throughout the project lifecycle — from feasibility studies and plant design to equipment manufacturing, installation supervision, and commissioning support.Global Track RecordThis successful commissioning adds to Parason's growing portfolio of international turnkey projects across 70+ countries. The company's expertise in delivering complete pulp and paper solutions — from single equipment to full mill installations — continues to attract customers worldwide. ## ABB Strategic Collaboration: Integrated Automation Solutions URL: https://www.parason.com/news/parason-partnerd-with-abb-india Date: 2024-10-18 Category: partnerships ABB robots integrated with Parason’s machinery will help in the efficient production of agro-waste products, resulting optimized production time 100% eco-friendly Molded Fiber food serving and packaging Products .Parason Machinery is India’s first manufacturer and supplier of complete solution for manufacturing of 100 % biodegradable Molded Fiber Tableware and packing products. These Molded Fiber tableware products are widely used in restaurants and cafes, food catering, transportation, travel, and industry canteens.What is the PartnerShip about?ABB robots integrated with Parason’s machinery will help in the efficient production of Molded Fiber Tableware products, resulting optimisation of production time for eco-friendly compostable food serving and packaging solutions.Initialy Parason Machinery has deployed 10 ABB robots wiht Parason’s five forming machine cell and added another 20 robots at the end of last year. ABB’s innovative robotic solutions, combined with Parason’s revolutionary turn-key manufacturing process based on agro-waste, will play a critical role in addressing climate change by adopting a 100% compostable alternative to plastics.Purpose of Partnership:ABB’s innovative robotic solutions, combined with Parason’s revolutionary turn-key manufacturing process based on agro-waste, will play a critical role in addressing climate change by adopting a 100% compostable alternative to plastics.ABB robots will help increase OEE (Overall Equipment Effectiveness) performance by 30% when compared to manual pick-and-place applications while eliminating ergonomic risks for the workforce and improving overall health and safety.The transition to ABB robotic solutions has also allowed the company to redirect its workforce to more meaningful, interesting, and rewarding tasks.Every year, approximately 500 million tonnes of farm waste are generated in India, which can now be used to create sustainable packaging solutions.” “ABB’s automated solutions have assisted us in developing a viable, cost-effective value chain while also maintaining a low-carbon environment. ## Agro-Wood Pulping Line: New Machinery Division Launched URL: https://www.parason.com/news/agro-wood-pulping-line-launch Date: 2024-10-05 Category: company Parason Machinery announces the launch of a dedicated Agro-Wood Pulping machinery division, expanding its product portfolio to offer complete solutions for both agro-based and wood-based pulp production.A New Division for Complete Pulping SolutionsThe Agro-Wood Pulping division brings together Parason's decades of expertise in stock preparation with advanced pulping technology for processing agricultural residues (bagasse, wheat straw, rice straw) and wood species (hardwood, softwood, bamboo). This division offers end-to-end solutions from raw material handling to finished pulp.Product RangeRaw material handling and preparation systemsContinuous and batch digesters for Kraft, Soda, and Neutral Sulfite processesBlow tank and blow heat recovery systemsBrown stock washing systems (vacuum drum, press, diffuser)Screening and cleaning systemsHigh consistency and low consistency refinersBleaching plants (ECF and TCF)Chemical recovery systemsAddressing Market DemandIndia and many developing nations have abundant agricultural waste that can be converted into quality pulp. At the same time, wood-based pulp remains essential for high-grade paper and packaging products. Parason's new division addresses both segments with proven, reliable technology.The division operates from Parason's manufacturing facilities with dedicated engineering, project management, and after-sales teams. Customers benefit from a single-source supplier for their entire pulping line, ensuring seamless integration and optimal performance.Commitment to SustainabilityBy enabling efficient conversion of agricultural waste into valuable pulp, Parason's agro-pulping solutions directly address the twin challenges of stubble burning and sustainable raw material sourcing. This aligns with India's environmental goals and global sustainability commitments. ## Parason Appoints Arvind Singhal as CEO of Pulp & Paper Division URL: https://www.parason.com/news/arvind-singhal-ceo-appointment Date: 2025-02-10 Category: company Parason Machinery is pleased to announce the appointment of Mr. Arvind Singhal as Chief Executive Officer (CEO) of the Pulp & Paper Division. Mr. Singhal brings extensive global experience spanning over two decades in the pulp and paper industry.Leadership ProfileMr. Arvind Singhal is a seasoned industry veteran with a distinguished career at leading global organizations including ANDRITZ and other prominent pulp and paper technology companies. His expertise spans business development, project management, technology solutions, and customer relationship management across international markets.His deep understanding of the global pulp and paper landscape, combined with a proven track record of driving growth and operational excellence, makes him ideally positioned to lead Parason's Pulp & Paper Division into its next phase of expansion.Strategic VisionUnder Mr. Singhal's leadership, Parason's Pulp & Paper Division will focus on:Accelerating international market expansion across new geographiesStrengthening the turnkey project execution capabilityDriving technology innovation in stock preparation and paper machine systemsEnhancing customer experience through improved service and supportBuilding strategic partnerships for technology and market accessA Milestone for ParasonThis appointment reflects Parason's commitment to bringing world-class leadership talent to drive its global ambitions. As the company continues to expand its footprint across 70+ countries, experienced leadership will be instrumental in maintaining the high standards of engineering excellence and customer service that Parason is known for."We are delighted to welcome Mr. Arvind Singhal to the Parason family. His rich experience and global perspective will be invaluable as we pursue our vision of becoming the world's preferred partner for pulp and paper solutions," said Dr. Shekhar Desarda, Chairman & Managing Director, Parason Machinery. ## Parason Bags Shoe Press Order from Ashoka Kraft Industries for 400 TPD Plant URL: https://www.parason.com/news/breaking-boundaries-bags-order Date: 2025-03-05 Category: installations Ashoka Kraft Industries is coming up with 400TPD Kraft Paper manufacturing plant in Assam has placed order of Shoe Press to Parason Machinery. It’s a Greenfield plant is coming up near Guwahati, Assam.The plant will be producing high BG and high RCT Kraft paper and is well equipped to produce quality paper. As a part of the plan, Ashoka Paper wanted to buy Shoe Press for their Paper machine. They have evaluated all the suppliers and has choosen Parason for the supplies of complete Shoe Press.Shoe PressAshoka Kraft Industries is coming up with 400TPD Kraft Paper manufacturing plant in Assam has placed order of Shoe Press to Parason Machinery. It’s a Greenfield plant is coming up near Guwahati, Assam.The plant will be producing high BG and high RCT Kraft paper and is well equipped to produce quality paper. As a part of the plan, Ashoka Paper wanted to buy Shoe Press for their Paper machine. They have evaluated all the suppliers and has choosen Parason for the supplies of complete Shoe Press.“Ashoka Papers is coming up with 400 TPD plant in Assam and we have to be ahead of times in terms of quality of paper we produce. We have decided to to place order on Parason because of their proven track record in market and their engineering capability.” Said Mohit Gupta, Director – Ashoka Kraft Industries LLP “Parason have been working in Paper Industry for last 45 years, Customer has always shown Trust and Interest in our newly developed products. In continuation to this, we have been awarded with a “Shoe Press” order from Ashoka Kraft Industries. We are completely ready with entire Shoe Press Technology and are very well equipped to deliver indigenously manufactured Shoe Press. We are committed to work for the dream of Aatmanirbhar Bharat.Parason Shoe Press will give immense advantage to the Paper Mills. It will improve dryness after press section and hence will reduce overall steam consumption upto 15-20%. Apart from this, there is improvement in formation of the paper, RCT value would go up and machine runnability would improved to a great extend. This would result into higher productivity and lower cost of production. This is very important specially when steam and energy cost is on rise. Shoe Press will be the great investment opportunity as it will have fastest ROI for our customers.First Order of Shoe Press is already under manufacturing and this is our Second Order of the Shoe Press” Said Kishor Desarda, Director – Parason Machinery “Tycoon automation would be providing entire automation solution for the Shoe Press” Said Rohit Tickoo, Director – Tycoon Automation About Ashoka Kraft Industries LLP Ashoka Kraft Industries is a Greenfield venture of Ashoka Group. Ashoka Group is leader in Paper Mill Rolls and has a paper mill with an annual capacity of around 1,00,000 Tons.About Parason Machinery Parason Machinery is a leading supplier of Equipment and Machinery for Pulp and Paper Industry with its state of art manufacturing facility based in India and Brazil. With Export to more than 60 countries, Parason is having a legacy of success for last 45 years. ## Parason Showcases Innovations at Paperex South India 2024 URL: https://www.parason.com/news/meet-parason-machinery-at-paperex-south-india-2024 Date: 2024-12-05 Category: events Parason Machinery is excited to participate in the upcoming Paperex South India 2024 expo, from 5th December to 7th, 2024, at Chennai Business Centre. This event is the 7th expansion of the world’s largest paper exhibition, Paperex South India Chennai.About Parason MachineryWith our innovative solutions and advanced technology, Parason Machinery continues to lead the charge to transform the paper industry. As a trusted name in the pulp and paper industry, Parason consistently delivers excellence in paper machine manufacturing, meeting the needs of customers worldwide. As a manufacturer committed to quality, reliability, and customer satisfaction, we have marked our presence in the market by positioning Parason as the preferred choice for pulp & paper mills.About Paperex South India 2024Peperex South India Chennai works to connect stakeholders in the Indian pulp and paper industry, providing a platform for business networking, networking, and strengthening the sector. Peperex South India Chennai promises to highlight the latest trends, innovations, and opportunities in the paper industry, with a special focus on enhancing business synergies in the South Indian states. This time in Chennai, India!Visit Parason Machines at Paperex South India Chennai! Mark your calendars now:Date: 5th to 7th December 2024Stall No. C 85Venue: Chennai Trade Centre, Nandambakkam, Chennai IndiaWhy visit Parason's Stall at Paperex South India 2024?1. Explore Parason Solutions: Witness the innovative and technologically advanced pulp & paper machines designed and manufactured by Parason Machinery of Paperex South India. Also, explore innovative solutions designed to increase efficiency, reduce costs, and improve productivity in paper production.2. Expert guidance: Get to know Parason’s experts who will provide valuable insight and guidance on improving your paperwork business. Whether you are looking to streamline production processes, improve pulp quality, or increase equipment productivity, our team will provide solutions tailored to your specific needs.3. Expand your network: Connect with industry professionals, suppliers, and experts at Parason’s stall (C 85) to build valuable contacts. Get to know your potential clients and stay up to date with the latest industry trends and developments.4. A live display of Parason devices: isn’t this a fantastic opportunity? You can experience the superior craftsmanship, advanced technology, and complex design of our machines in a live demonstration! Contact our experts to learn the basics of our most advanced pulp & paper-making technology and learn how it can transform your paper-making processes.What are you waiting for? Mark your calendars, and don’t miss the chance to connect with Parason Machinery ( Stall No. C 85) at Paperex South India. If you want to discover new solutions, connect with industry experts, and unlock new possibilities for your paper manufacturing process.We look forward to welcoming you at Paperex South India Chennai!‍ ## Robotic Integrated Forming Machine: 6-Axis Automation for Molded Fiber URL: https://www.parason.com/news/robotic-integrated-forming-machine Date: 2025-01-22 Category: product-innovation Parason Machinery introduces a Robotic Integrated Forming Machine featuring a 6-Axis Robot system for molded fiber production lines. This innovation replaces traditional manual pick-and-place operations with precision robotic automation, delivering significant improvements in production efficiency, product quality, and operational safety.6-Axis Robotic AutomationThe 6-Axis Robot system is seamlessly integrated with Parason's forming machines to automate the critical transfer of molded fiber products between forming, hot pressing, and trimming stations. The robot's six degrees of freedom enable complex, precise movements that ensure gentle handling of delicate molded fiber products.Key Advantages30% improvement in Overall Equipment Effectiveness (OEE) compared to manual operationsConsistent cycle times with zero variation for uniform production outputReduced product handling rejections and breakageElimination of ergonomic risks for the workforce24/7 operation capability without fatigue-related quality issuesQuick changeover for different product formats and mold configurationsRetrofit InnovationA key advantage of Parason's robotic system is its retrofit capability. Existing molded fiber production lines equipped with Parason forming machines can be upgraded with the 6-Axis Robot without requiring a complete line replacement. This allows manufacturers to modernize their operations incrementally, protecting their existing investment while gaining the benefits of automation.Smart ManufacturingThe robotic system is equipped with advanced sensors and PLC integration, enabling real-time monitoring of production parameters, predictive maintenance alerts, and data logging for quality traceability. This aligns with Industry 4.0 principles and positions molded fiber manufacturers for smart factory operations.Parason's robotic integration builds on the strategic partnership with ABB India, combining ABB's world-class robotic technology with Parason's deep domain expertise in molded fiber manufacturing. ## Parason Expands Footprint in Brazil by Acquiring Calpher Máquinas URL: https://www.parason.com/news/parason-expands-its-footprint-in-brazil-and-americas-by-acquiring-calpher-maquinas Date: 2024-09-15 Category: company The leading global Indian company in Pulp and Paper sector, Parason Machinery has a major breakthrough in expanding its pulp and paper machinery business across Brazil and Americas.Parason has acquired Brazilian giant Calpher Máquinas E Equipamentos Ltda (Calpher).This strategic acquisition will enable Parason to cater customers in Brazil, USA, Canada, Mexico, Argentina, Chile, Peru, Ecuador, Colombia, Paraguay, Uruguay and Central America. Disclosing the fact about taking over Calpher, Mr. Shekhar Desarda, Chairman and CEO, Parason Machinery (I) Pvt Ltd. said that “we are pleased to announce to have completed a successfully strategic acquisition of Calpher Brazil.The acquisition of Calpher’s business will enlarge Parason’s footprint in Brazil and Americas, allowing access to an improved level of service, enlarged portfolio and the most complete range of the pulp and paper machinery in the market.The acquisition will open greater opportunities to improve competitiveness in the market,”Parason is a leader in the pulp and paper machinery having sales and support operations in several countries across the globe.It first started the operations in India in the year 1977 at Aurangabad, India. Its worldwide growth over the past years has been exponential, stemming from an increasingly supportive customer base across the globe and a favourable economic platform.Mr. Desarda further told that “Moving forward, our combined companies in Brazil will continue to operate as ‘Calpher-Parason’.It will continue to work with the same staff as of today and all of Calpher’s employees are being retained in their current roles.We will gradually add more resources,”“There will be further addition of product ranges including Screen Baskets and Stock Preparation equipment,” Mr. Desarda said.Parason is focused on Research & Development. Many kinds of researches done by Parason shown that latest technology proposed by Parason not only enables Paper Mills to increase its Paper quality but also reduces huge power consumptions of machines which is the key point of Profit for Paper Industry.Parason offered products are widely used by Kraft, Tissue, Writing Printing and Hard Board Paper Mills. Parason also has specialization in Refiner Discs and these are one of best disc available for Paper mills across the globe.Parason manufactures various products which can be used for the number of operations in stock preparation. ## Parason Elevates Industry Standards with ISO 9001:2015 Certification from TUV Nord URL: https://www.parason.com/news/parason-machinery-elevates-industry-standards-with-iso-certification Date: 2024-08-20 Category: company Parason Machinery is pleased to announce a significant milestone- the attainment of ISO 9001:2015 certification from TUV Nord, marking a new era of excellence and credibility. Under the visionary leadership of Dr. Shekhar Desarda, Chairman & Managing Director of Desarda Group, Parason Machinery stands as one of the foremost manufacturers, crafting state-of-the-art and robust machinery in the global pulp and paper industry. Dr. Desarda, a versatile professional with a distinguished track record in business leadership and technical expertise, spearheads strategic initiatives driving growth and innovation within the organization. Under his guidance, Desarda Group has undergone a remarkable transformation, evolving into a global leader in the pulp and paper industry. Through his visionary leadership, Parason has solidified its position as a leading supplier of machinery and spares for stock preparation in the pulp and paper industry, with its footprint extending across 70 countries worldwide.With a legacy spanning over five decades, Parason Machinery has consistently set benchmarks for quality, reliability, and invention in the industry, enabling a culture of continuous improvement and proactive customer service. ‍The Significance of ISO Certification for Business Excellence:We are proud to share that our company, Parason Machinery, has reached a significant milestone by obtaining ISO certification from TUV Nord. This ISO certification from TUV Nord is an internationally recognized standard that validates the company's adherence to rigorous quality management requirements. This accreditation serves as a testament to Parason's dedication to operational excellence, risk reduction, and continuous improvement. ISO certification enhances Parason's credibility, instills confidence in customers and stakeholders, and improves business processes, thereby fostering eminence. ‍How does ISO Certification from TUV Nord help?This certification demonstrates Parason's commitment to improved business process efficiency, risk reduction, increased customer confidence, and enhanced quality, performance, and customer satisfaction. Additionally, ISO accreditation improves communication and culture within the organization, and aligns with Parason's mission of driving sustainability and eco-friendly practices in the industry. Parason Machinery's diverse product range, including pulp processing equipment, paper machine products, and biodegradable tableware machinery aligns seamlessly with ISO standards. The certification validates the company's commitment to delivering superior quality products and services, thereby enhancing customer satisfaction and market competitiveness. To conclude, Parason Machinery's attainment of ISO certification from TUV Nord stands as the pinnacle of its dedication to excellence. This significant achievement reinforces Parason's position as a trusted partner for paper mills and molded fiber products manufacturing plants worldwide, driving operational excellence, risk reduction, and continuous improvement. As Parason Machinery continues to pioneer excellence, ISO certification catalyzes future advancements, empowering the company to shape a sustainable and prosperous future for the industry. With ISO accreditation, Parason Machinery reaffirms its dedication to delivering superior quality products and services, exceeding customer expectations, and advancing sustainable practices for a greener future.‍ ## Parason at Paper & Tissue One Show 2024, Abu Dhabi URL: https://www.parason.com/news/paper-tissue-one-show-2024-abu-dhabi Date: 2024-04-16 Category: events Parason Machinery is delighted to announce its participation in the 9th Edition of the Paper & Tissue One Show at the Abu Dhabi National Exhibition Centre (ADNEC), UAE. This prestigious event is the premier international exhibition for the paper, tissue, and packaging industry in the Middle East and North Africa region.About the Paper & Tissue One ShowThe Paper & Tissue One Show brings together leading manufacturers, suppliers, and industry professionals from around the world to showcase the latest innovations, technologies, and solutions for the paper and tissue industry. The event provides a unique platform for networking, knowledge sharing, and business development in one of the world's fastest-growing paper markets.What Parason ShowcasesComplete stock preparation systems for kraft, writing & printing, and tissue gradesPaper machine solutions including headbox, forming, pressing, and drying sectionsTissue machine technology for premium quality tissue productionOEM spare parts including screen baskets, refiner discs, and rotorsMolded fiber machinery for sustainable packaging productionMiddle East Market FocusThe Middle East paper market is experiencing significant growth driven by rising population, urbanization, and packaging demand. Parason has established a strong presence in the region with successful installations across the UAE, Saudi Arabia, Egypt, Oman, and other Gulf nations.The Paper & Tissue One Show provides an excellent opportunity for Parason to connect with existing customers, demonstrate new product innovations, and explore partnerships with mills looking to expand or modernize their operations.Visit UsWe invite all industry professionals to visit the Parason stall at the Paper & Tissue One Show 2024 and explore how our engineered solutions can enhance your papermaking operations. Our team of experts will be available to discuss your specific requirements and provide tailored solutions. ## Parason Signs 500 TPD Pulp Line Contract with Ambani Paper LLP URL: https://www.parason.com/news/parason-machinery-signs-500-tpd-pulp-line-contract-with-ambani-paper-llp Date: 2024-07-10 Category: installations We are excited to announce that Parason Machinery has signed a contract for delivering a 500 TPD pulp line to Ambani Paper LLP.Ambani Paper LLP is a developing paper manufacturing company based in Morbi, Gujarat.Parason Machinery will be supplying a complete stock preparation line to the paper mill along with our effective reject handling system for the manufacturing of duplex boards in Morbi. The contract was signed between Parason Machinery & Ambani Paper in January 2021.During the signing of the contract, the Director of Ambani Paper, Mr Prayag Patel said,“We have placed an order with Parason Machinery because of its proven track record. The stock preparation line proposed by them is technically advanced and offer good value to the investment made. We are sure that Parason’s expertise in stock preparation system will help us manufacture premium quality duplex board for the domestic and overseas customers”Receiving the trustful words from Mr. Parayag, the Director of Parason Machinery, Mr. Kishor Desarda added,“The stock preparation system for Ambani Paper will help them produce the highest quality duplex board with minimum water and energy consumption. We are committed to the success of our customers”We are extremely happy to be associated with Ambani Paper LLP as a part of this project. It will deliver completely eco-friendly products and will help in keeping the environment clean and healthy. ## Parason's Molded Fiber Solutions Draw Crowds at AAHAR 2024 URL: https://www.parason.com/news/aahar-2024-new-delhi Date: 2024-03-09 Category: events Parason Machinery made a strong impression at AAHAR 2024, held at the prestigious Bharat Mandapam, New Delhi. The event, one of Asia's largest food and hospitality exhibitions, provided Parason an ideal platform to showcase its cutting-edge molded fiber packaging technology to a diverse audience of food industry professionals and sustainability advocates.Showcasing Sustainable InnovationAt the Parason stall, visitors experienced live demonstrations of molded fiber products made from agricultural waste — plates, bowls, containers, cup lids, and clamshell packaging that serve as 100% biodegradable alternatives to single-use plastic. The display attracted significant attention from restaurant chains, food packaging companies, catering businesses, and hospitality groups looking to transition to sustainable packaging.Products DisplayedBagasse-based plates and bowls for food serviceMolded fiber cup lids and drink carriersClamshell food containers for takeaway packagingCompartment trays for airline and railway cateringCustom-designed packaging for e-commerce and retailIndustry ResponseThe Parason stall drew visits from prominent industry leaders, government officials, and entrepreneurs exploring opportunities in the sustainable packaging sector. Many visitors expressed keen interest in setting up molded fiber manufacturing units, recognizing the enormous market potential driven by India's plastic ban and global sustainability trends.Parason's team of experts provided detailed consultations on plant setup, production economics, raw material sourcing, and market opportunities, helping prospective entrepreneurs make informed investment decisions.Complete Manufacturing SolutionsParason offers turnkey solutions for molded fiber production — from raw material processing and stock preparation to forming, trimming, and quality inspection. Our integrated approach ensures smooth project execution and optimal production performance from day one. ## Parason Participates in TAPPICon 2025 — Leading Sustainable Forest Products Event URL: https://www.parason.com/news/tappicon-2025-participation Date: 2025-04-20 Category: events Parason Machinery is proud to announce its participation in TAPPICon 2025, the leading event for sustainable forest products, held in the United States. This marquee event organized by TAPPI (Technical Association of the Pulp and Paper Industry) brings together global leaders in pulp, paper, packaging, and bio-based products.About TAPPICon 2025TAPPICon is the foremost technical conference and exhibition for the forest products industry, featuring cutting-edge research presentations, technology showcases, and networking opportunities. The event attracts thousands of professionals from across the globe, including mill operators, engineers, researchers, and technology suppliers.Parason at TAPPIConShowcasing advanced stock preparation and paper machine solutionsPresenting OEM spare parts — screen baskets, refiner discs, and rotorsDemonstrating molded fiber technology for sustainable packagingConnecting with North American paper mills for equipment and spare parts supplyExploring technology collaboration opportunities with global partnersExpanding North American PresenceParason's participation at TAPPICon 2025 reinforces its commitment to the North American market. Following the strategic acquisition of Calpher Máquinas in Brazil, Parason has significantly expanded its Americas footprint. TAPPICon provides an excellent platform to connect with mills in the USA, Canada, and Mexico.Parason's proven track record of delivering reliable, cost-effective solutions for pulp and paper mills worldwide makes it a compelling partner for North American mills looking to optimize operations, reduce maintenance costs, and improve product quality.Visit UsWe invite all TAPPICon attendees to visit the Parason booth and discover how our engineered solutions can transform your papermaking operations. Our team of experienced engineers and application specialists will be available to discuss your specific needs. ## Parason at Biodegradable Expo 2024: Sustainable Packaging Solutions URL: https://www.parason.com/news/biodegradable-expo-2024 Date: 2024-06-15 Category: sustainability Parason Machinery is excited to share our participation in the Biodegradable Expo 2024, from 5th to 7th June 2024, at Indian Expo Center Greater Noida, UP. NCR India. Parason Machinery stands as a global leader in paper machine manufacturing and export. With a rich legacy of innovation and excellence, we specialize in providing cutting-edge solutions for the paper industry. Our expertise extends to molded fiber tableware machinery, where we leverage our advanced technology and micro-engineering, pioneering biodegradable alternatives to traditional plastic tableware. This innovative solution meets the highest quality and efficiency standards and helps reduce the environmental footprint of tableware disposals. ‍About Biodegradable Expo 2024 India Biodegradable Expo 2024 is a platform for companies and individuals to explore and promote sustainable alternatives to conventional materials. It aims to raise awareness about the importance of biodegradable materials in reducing environmental impact and promoting a greener future.‍Visit us at the Biodegradable Expo to witness our latest innovations in sustainable paper and molded fiber technology: ‍‍Date: 5th to 7th June 2024 Venue: Indian Expo Center Greater Noida, UP. NCR India Stall No: 163‍Why visit Parason Machinery at Biodegradable Expo 2024?Explore innovative solutions: Witness how Parason Machinery's advanced technologies and solutions revolutionize the landscape of eco-friendly manufacturing. Our molded fiber machines represent the pinnacle of technological innovation, offering sustainable alternatives to traditional materials.‍Network with business leaders: Get a chance to engage with Parason’s team of passionate business leaders dedicated to sustainable development and building valuable networks and partnerships. Learn firsthand about our commitment to eco-consciousness and how our molded fiber machines are shaping the future of eco-friendly manufacturing. Unlock Business Opportunities: Explore potential collaboration and partnership with Parason Machinery, a leading force committed to sustainability, promoting mutually beneficial opportunities for growth and innovation. Learn how our molded fiber solutions can enhance your business while helping to protect the environment. Join the Movement: By supporting Parason Machinery and its commitment to biodegradable products and technologies, you actively contribute to environmental conservation and pave the way for a greener, healthier planet for future generations. Experience the power of innovation and sustainability at Parason Machinery’s stall, where environmentally conscious solutions meet cutting-edge technology. As we participate in the Biodegradable Expo 2024 India, Parason Machinery reaffirms its commitment to environmental stewardship and sustainable innovation. We invite you to join us at the Expo and discover how our innovative solutions can help pave the way for a greener and more sustainable future. Explore our exclusive Molded Fiber Machines. Together, let's make a positive impact with Parason's Engineered Trust! ‍ ## Parason Gears Up for Paperex 2025 at Yashobhoomi, New Delhi URL: https://www.parason.com/news/paperex-2025-new-delhi Date: 2025-12-03 Category: events Parason Machinery is gearing up for the 17th Edition of Paperex 2025 at Yashobhoomi, New Delhi — the world's largest business platform for the pulp, paper, and allied industries. This landmark event brings together every segment of the paper value chain with over 500+ exhibitors and thousands of visitors from across the globe.About Paperex 2025Paperex is recognized as the world's largest exhibition and conference for the pulp, paper, and related industries. The 2025 edition at the state-of-the-art Yashobhoomi convention centre in Dwarka, New Delhi, promises to be the most significant edition yet, featuring expanded exhibition space, international pavilions, and a comprehensive technical conference.What to Expect at the Parason StallComplete stock preparation machinery displays — pulpers, screens, cleaners, refiners, thickenersPaper machine components and systemsTissue machine technology showcaseMolded fiber production equipment demonstrationsOEM spare parts — screen baskets, refiner discs, rotors, seals & gasketsAgro-wood pulping solutionsWater treatment and effluent management systemsParason's Legacy at PaperexParason has a proud history at Paperex, having won the 1st Prize for Excellence in Machinery Display at multiple editions. Our stall has consistently been among the most visited at the exhibition, attracting top industrialists, mill operators, and decision-makers from the global paper industry.Save the DateMark your calendars for Paperex 2025 and visit the Parason stall to explore our latest innovations and connect with our team of experts. Whether you are setting up a new mill, modernizing existing equipment, or seeking reliable spare parts, Parason has the solution for you.We look forward to welcoming you at Yashobhoomi, New Delhi! ## Parason at Paperex South India 2022 URL: https://www.parason.com/news/lets-meet-at-paperex-south-india-2022 Date: 2022-12-08 Category: events 6th International Exhibition & Conference on Pulp, Paper & Allied IndustriesPaperex South India is widely considered to be the premier business event for the paper industry in all of India. The event has already had five successful exhibitions in the past, and the sixth exhibition is organised to take place at the Chennai Trade Centre in Chennai, India from November 23rd to November 25th, 2022.Why should you visit or participate at Paperex? The objective of Paperex South India is to give the regional business platform an international presence, offering exhibitors a variety of different opportunities as following: A platform for the introduction of novel goods, methods of production, and services.The exhibit of the most up-to-date machinery and technologies developed by the company for the purpose of modernising existing paper mills.An opportunity to discover alternative suppliers of machinery, equipment, and services.Discovering raw materials' availability and locating potential investment and funding sources are both crucial steps.Direct engagement with various participants in the industry.Availability of skilled labour and trained professionals in the workforce.Finding new places to import and export goods to.Developing one's brand name both among industry participants and final customers. ## Parason Enters Paper Machine Manufacturing URL: https://www.parason.com/news/parason-enters-paper-machine-manufacturing Date: 2022-06-15 Category: company Parason team during the Bhoomi Poojan ceremony of Paper Machine PlantParason is all set to provide complete solutions from pulper to pope reel to paper mills. Parason is a leading pulp line machine manufacturer. Along with our existing services of the pulp line machines, we will now provide paper manufacturing machines ensuring a complete turnkey solution for your paper mill.The commencement of the construction of the new paper machine manufacturing plant was done on 19th February 2020 with the Bhoomi Poojan ceremony performed to pay obeisance to mother earth and seek her blessings.This venture is unveiling a new vision of us to gain a complete market of paper industry equipment suppliers. We inspire the success of our customers through our innovative engineered services and solutions for paper mills with an assurance of reliability. ## Kuber Poly Paper Mill Uses Parason Equipment for Paper Containers URL: https://www.parason.com/news/kuber-poly-paper-mill-uses-parason-equipment-to-manufacture-paper-containers-as-a-substitute-to-single-use-plastic Date: 2022-09-20 Category: installations Plastic, as we all know is a major factor in pollution-causing around the globe. Many environmentalists have taken initiatives to make the earth plastic-free. India is none the less, a leading country in fighting against the use of single-use plastic. Our Prime Minister, Mr. Narendra Modi ji, is himself striving in making India a plastic-free country. Indian Government has announced that India will put an end to single-use plastic products completely by 2022.Considering the seriousness of the subject, Parason always serves a helping hand in diminishing the single-use plastics. Parason Paper Bags is one of the tiny initiative of ours to be a driving force towards the same.Our client, Kuber Paper Mill, earns huge respect when it comes to substituting plastic products with paper products. Kuber Paper Mill produces paper plates, paper bowls, and other paper products which replace the polystyrene plates and bowls. Parason has been a trusted provider of various machinery and equipment like Twin Disc Refiners, Pulpers, Screen Baskets, etc. to the mill. Thus, indirectly, being a supporter of the anti-plastic movement.Plastic is non-biodegradable. It doesn’t degrade, which makes the land and earth unproductive. Tonnes of plastic is dumped into the sea every year which is polluting the oceans on a large scale.The time has come when we need to say no to the single-use plastic and save the environment. Real change will be powered when we all work as a team and diminish the single-use plastic forever. ## Parason Secures 1st Prize at Paperex 2019 Exhibition URL: https://www.parason.com/news/parason-news-1st-prize-won-by-parason-at-paperex-2019-exhibition-conference-2 Date: 2019-12-05 Category: company “Success is a personal standard, reaching for the highest that is in us, becoming all that we can be.”It fills our hearts with eternal happiness to inform you that Parason has received 1st prize at the Paperex Exhibition 2019.The exhibition was held at Pragati Maidan, New Delhi, India and was attended by lakhs of visitors from numerous countries worldwide.Being one of the leaders in the manufacturing of pulp and paper machinery and machine parts, Parason is recognized as the finest pulp machine manufacturers in the world.Parason stall was visited by top industrialists of the paper industry.Our parts of pulp line equipment were appreciated on a wide scale.Parason is a recognized worldwide exporter of the pulp making machines in more than 60 countries overseas. Our stall was attended by various prominent personalities from the top pulp and paper industries like the International Paper, JK Paper Ltd., Diyan Papers LLP, Mondi, Kruger Papers Ltd., TNPL, Century Pulp and Paper, and many more.The exhibition was followed by a prominent conference with highly intellectual and experienced speakers from the global pulp and paper industry. ## Parason Introduces ANSYS Mechanical and Fluent for Advanced Engineering URL: https://www.parason.com/news/parason-introduces-ansys-mechanical-and-fluent Date: 2022-03-10 Category: product-innovation In this competitive world, simulation is an important tool for design and operational jobs in advanced engineering. It is the best way to find the quick and accurate results in the designs and manufacturing.Parason employees were offered with free tutorials on the Ansys Mechanical & Fluent Courses. The ANSYS is an advanced course that covers the modeling strategies for fluid and mechanical structure communication applications using Ansys Fluent & Ansys Mechanical. The course covered setup, solutions, and convergence of one-way as well as two-way FSI simulations.The course was targeted for Engineers and Designers. Video Seminars and tutorials were delivered to the employees and computer practical sessions were arranged to validate acquired knowledge. The course syllabus included components like 3D Design, Electromagnetics, Embedded Software, Fluids, Optical, Platform, Semiconductors, Structures, Systems.The main objective of the course was to introduce employees to mechanical and fluid dynamics analysis tools, ANSYS MECHANICAL, and ANSYS FLUID. Employees learned the CFD fundamentals as well as the embedded software.Employees were made aware of the importance of simulation tools and solving real-world problems using them.The main outcome of this course is to help employees solve their queries and developing a better understanding of the mechanical and fluid dynamics involved in real-world scenarios. ## Parason Exports 10 Folded Thickeners to Europe, Gulf & Asia URL: https://www.parason.com/news/parason-exports-10-folded-thickners-to-europe-gulf-asia Date: 2022-07-25 Category: installations Parason Machinery has successfully exported 10 Folded Thickeners to paper mills across Europe, Gulf, and Asia, reinforcing its position as a global leader in stock preparation equipment manufacturing and export.Folded Thickener TechnologyThe Parason Folded Thickener is an advanced thickening solution designed for efficient dewatering of pulp stock in paper mills. Its patented folded disc design offers significantly higher thickening capacity in a compact footprint compared to conventional gravity thickeners.Key AdvantagesHigher thickening efficiency with lower energy consumptionCompact design requiring up to 50% less floor space than conventional thickenersSuitable for all grades — kraft, writing & printing, tissue, and packagingLow maintenance with robust construction for 24/7 operationEasy integration into existing stock preparation linesGlobal FootprintThe export of these 10 units to multiple countries across three continents demonstrates the global trust that paper manufacturers place in Parason's engineering capability and product reliability. Each unit was custom-engineered to meet the specific process requirements of the respective mill.Parason has exported equipment to over 70 countries, and the Folded Thickener remains one of its most popular and trusted products in the international market. The company's ability to deliver high-quality, competitively priced equipment with reliable after-sales support has been key to its export success.Recognized Export ExcellenceParason has been recognized as an "Export House" by the Government of India, acknowledging its significant contribution to India's engineering exports. The company continues to strengthen its global presence through participation in international exhibitions, strategic partnerships, and an expanding network of sales and service representatives worldwide. ## Madhure Desarda Awarded Young Business Leader of the Year URL: https://www.parason.com/news/young-business-leader-madhure-desarda Date: 2023-02-18 Category: company Young business leaders of the Indian economy impress the world through their thought-provoking and innovative ideas. Global corporations are recognizing the potential of young Indian talent.To celebrate the emerging Indian talent and businesses across the country, Dare 2 Dream Awards 2021 was recently announced. The Indian business award show was hosted by TV9 Network in association with SAP India. It was their third edition of the awards.At the award show Mr. Madhure S. Desarda, Director of Parason Machinery Pvt. Ltd., won the Young Business Leader of The Year award. After receiving the award, He thanked TV9 Bharatvarsh and the SAP India team.Further in his award speech, Mr. Madhure proudly shared details about Parason Machinery’s global presence the growth of the organization. He commended the overall manufacturing growth of India. Read more about Parason.He deliberately shared companies slogan, “Cheaper than China, Better Than China.” He addressed all the other event attendees and requested to prepare for the competition against China. He is a proponent of India first approach and stands by his beliefs.He also spoke about the emergence of eCommerce and online delivery systems in India during the pandemic period. Most of the Paper delivery packages you all received are in some way or another linked to Parason Machinery, and that makes him feel proud.On a personal note, He also remembered the visionary founder and his grandfather Dr. C. P. Desarda.Mr. Madhure S Desarda dedicated the Young Business Leader of The Year Award to all the 1500+ employees of the Parason family. ## Parason Machinery at Paper Vietnam 2024 URL: https://www.parason.com/news/parason-machinery-at-paper-vietnam-2024 Date: 2024-05-22 Category: events Paper Vietnam 2024We are pleased to invite you to the international exhibition, Paper Vietnam 2024, where we will showcase our state-of-the-art pulp and paper production machinery in Ho Chi Minh City from 12th to 14th June 2024. Paper Vietnam 2024 is the 11th International Exhibition and Conference for the Pulp and Paper industry, and we, Parason Machinery, are delighted to be a part of this mega event. Parason Machinery is poised to lead the charge into a future of innovation and excellence as it is a one-stop solution for pulp and paper mill machinery needs. With a legacy based on innovation and a firm commitment to customer satisfaction, our comprehensive range of services encompasses everything from concept design to the final stage of paper manufacturing. ‍Showcasing Parason’s Spare Parts at Paper Vietnam 2024At Parason, we also extend our expertise to provide high-quality spare parts to ensure the smooth operation of our machines. With a proven track record of supplying spare parts to our esteemed customers throughout Vietnam, our commitment to excellence extends beyond the initial purchase. The reliability and confidence derived from our machinery, screen plates, rotors, agitator blades, screws, impellers, gearboxes, shaft sleeves, etc, are meticulously crafted to exacting standards, ensuring the longevity and efficiency of our machinery, thereby fostering enduring partnerships built on reliability and trust. Paper Vietnam 2024 provides a golden opportunity for industry leaders to network with experts worldwide, expand their networks, and foster valuable collaborations. Here, they bring their technology to the table, improving the growth of the pulp and paper industries. The event has received widespread recognition among the Vietnamese and international pulp and paper community for encouraging networking and business development. Join us at the esteemed Paper Vietnam 2024 exhibition in Ho Chi Minh City, where together, we can move towards mutual success and sustainable development.Visit Parason Machinery at the Paper Vietnam 2024: Date: June 12th - 14th, 2024 Location: SECC, Ho Chi Minh City, Vietnam Booth Number: P-58A visit to Parason Machinery’s booth at Paper Vietnam 2024 promises: Networking Opportunities: Network with industry associates, experts, and potential partners, expand your professional network, and make valuable connections. Live Product Displays: Explore our machinery firsthand through live product displays, allowing you to see and assess their capabilities and suitability for your operations. Expert Consultations: Meet our team of seasoned professionals, ready to offer expert advice, tailored solutions, bespoke solutions, and personalized advice to meet your specific needs and challenges. Don’t miss this opportunity to experience this global event, Paper Vietnam 2024, at stall no. P-58, and see how Parason Machinery can power your journey to success. From small spare parts to turnkey pulp & paper manufacturing solutions, Parason Machinery stead fasts your papermaking process. Visit Parason Machinery now to know more about our products and services! ‍‍ ## Agrimaster Egypt Praises Parason Pulp Line Equipment Installation URL: https://www.parason.com/news/agrimaster-egypt-praises-parason-pulp-line-equipment-installation Date: 2023-05-12 Category: installations Gratitude is a Reflection of Success. Received an appreciation letter for the efficient performance of our Pulp Line Equipment installed at Agrimaster Papers, Egypt. The special mentions just heightened our confidence to the next grade!Parason pulp line was installed at the Agrimaster Paper Mill 5 months ago. The pulp line comprised of Parason pulping machine, cleaning machine, screeners, thickeners, etc. Today we received a letter commending the performance of our equipment and their efficient working.The firm praised the efforts of our volunteers Mr. Vikas Jha and Mr. Sanjay Vani for their generous support during the installation and working of the machinery.Success is not about greatness. It’s about persistence and consistency in hard work. Greatness will come along. And we are proud of our men who make us the achievers in the Pulp & Paper Industry. ## Innovative Breakthrough: Two-Stage Refining in One Refiner URL: https://www.parason.com/news/innovative-breakthrough-two-stage-refining-in-one-refiner Date: 2023-08-14 Category: product-innovation PARASON Variable Rib Design refiner plates are manufactured using Special Casting & CNC technology to provide the maximum uniformity in the refining zone.PARASON Variable Rib Design refiner plates are special cast in own foundry to provide uniform hardness throughout. The plates will wear uniformly over time. ## Parason Highlights of Kaizen Teian: Continuous Improvement Culture URL: https://www.parason.com/news/parason-highlights-of-kaizen-teian Date: 2022-11-05 Category: company Our services are growing day by day, and so are we. Parason is extremely proud to announce that we are launching our monthly newsletter, “The OpEx Times”, for our beloved family.The letter will cover the monthly happenings in and around Parason. We have made a huge success in the industry. And happiness doubles when you share it. So giving it a thought, we decided to start a monthly newsletter which would cover our stories and happenings in the organization.Here we present you the first newsletter of Parason covering the events occurred in August 2019. It contains the rewards & recognitions for the employees, success highlights of the Kaizen Teian, highlights of August 2019, Kaizen story and a lovely message from the Director’s Desk.We hope you enjoy the reading and stay connected to the organization in an even better way. ## Director Madhure Desarda Delivers Speech at PaperTech 2019 Conference URL: https://www.parason.com/news/parason-director-mr-madhure-desarda-delivers-a-remarkable-speech-at-papertech-2019 Date: 2019-10-22 Category: events CII-Sohrabji Godrej Green Business Centre in association with Indian Paper Manufacturers Association (IPMA) organized a 3-day conference for 13th Edition of PaperTech, 2019, at HICC Hyderabad. The conference took place on 16, 17, & 18th September 2019.The organization facilitated Energy & Environment Performance Improvements in the Indian Pulp & Paper Industry and helped them in achieving world-class standards.The conference was attended by the big industrialists of Pulp & Paper Industry across India. Our Director, Mr. Madhure Desarda addressed the audience by giving a remarkable speech on Advancements in Refining.The speech focused on the following highlights –Basics of refiningValue-driven parameters in refiningRefining strategy formulationCentralized refining concept (for multiple paper machines) ITC Case studyRefiner fillings advancementsCase studiesTrial at J K CPM SongadhApplicationsParason Refining audit processKey Takeaways‍ ## Parason Receives Letter of Appreciation from Skyang Products LLP URL: https://www.parason.com/news/parason-machinery-india-ltd-received-a-letter-of-appreciation-from-skyang-products-llp-2 Date: 2023-11-08 Category: installations Skyang Products recently sent Parason a letter of appreciation for the successful installation and commissioning of the integrated stock preparation project with a capacity of 6 TPD and other auxiliaries. A Parason Semi-automatic Forming Machine for molded fibre products was also provided.Skyang Products is a manufacturer and exporter of Bagasse Plates, Biodegradable Containers, Cup Lids, and Disposable Coffee Cups. Skyang Products will be producing molded fibre tableware in a variety of designs after the completion of this project.The customer has always shown trust and interest in our newly developed products. We provide complete Molded Fiber manufacturing solutions.Skyang products were also supported with Plant Engineering Services, which included a 2D and 3D model of piping and a BOM that helped them with the civil and piping of the project.Parason Machinery offers an integrated solution for molded fibre packing, molded fibre forming machines, trimming machines, and customized molds for molded fibre forming based on the client’s needs.Parason provides a turnkey solution to new Molded Fiber production plants set up with engineering services and also offers services to operational plants with their capacity expansion, maintenance, and enhancement of the product quality. ## Rudrashtadhyayi Launching Ceremony by Dr. Bhagwat Karad URL: https://www.parason.com/news/rudrashtadhyayi-launching-ceremony Date: 2023-03-15 Category: company Dr. Desarda Group of Industries recently celebrated the launch of a Sanskrit book – Rudrashtadhyayi, under the self-publication house – VedTirthVeera.The book was inaugurated by Hon’ble Minister Dr. Bhagwat Karad along with the presence of MLA Mr. Atul Save, Dr. Shekhar Desarda, Dr. Sunita Desarda, Mr. Raju Shinde, Mr. Prashant Desarda, Mr. Rajpalji, Mr. Navin Bagadiya, Mr. Madhure Desarda, and other respectable persons.Rudrashtadhyayi is a collection of 10 Adhyays from Shukla Yajurveda. Every page has one Sanskrit mantra with its Marathi translation and meaning. Each mantra is printed with a QR code. By scanning this QR code on your mobile, you can watch the video of that particular mantra. All the videos are available on the Youtube Channel – VedTirthVeera.This holy book is useful for all the people who want to learn about Shukla Yajurveda.Rudrashtadhyayi is inspired by the vision to enlighten all the people who are a follower of Lord Shiva.On this occasion, Ambulances were also donated by the organization as a cause of social responsibility and public service.Dr. Desarda Group of Industries takes pride in being a part of the group performing social activities and looks forwards to more such ventures. ## Parason Recognised as "Export House" by Government of India URL: https://www.parason.com/news/parason-recognised-export-house-by-govt-of-india Date: 2022-01-20 Category: company Parason Machinery is proud to announce that it has been officially recognized as an "Export House" by the Government of India. This prestigious recognition acknowledges Parason's significant and sustained contribution to India's export of pulp and paper machinery to global markets.What "Export House" Recognition MeansThe Export House status is awarded by the Directorate General of Foreign Trade (DGFT), Government of India, to companies that have demonstrated consistent export performance over multiple years. This recognition is a testament to Parason's global competitiveness, product quality, and ability to meet international standards.Export AchievementsExports to over 70 countries across six continentsComplete turnkey mill installations delivered internationallyOEM spare parts supplied to leading global paper manufacturersConsistent year-on-year growth in export revenueStrong customer relationships built on reliability and after-sales supportGlobal Market PresenceFrom India to Algeria, Brazil to Vietnam, Parason's machinery and spare parts serve paper mills worldwide. The company's competitive pricing, robust engineering, and responsive customer service have made it the preferred choice for mills seeking reliable and cost-effective solutions.The Export House recognition further strengthens Parason's credibility in international markets and provides access to additional trade facilitation benefits, enabling smoother and faster export operations.Made in India, Trusted WorldwideParason's journey from a domestic manufacturer to a globally recognized Export House exemplifies the potential of Indian manufacturing. Under the leadership of Dr. Shekhar Desarda, the company has demonstrated that Indian engineering can compete with — and often surpass — established international brands in quality, innovation, and customer satisfaction. ## Fire Safety Training Programme at Parason Machinery URL: https://www.parason.com/news/fire-safety-training-programme-at-parason-machinery Date: 2022-04-18 Category: company There was demonstrated a fire safety training programme for the employees of Parason. In this training, the employees were made aware of how to deal with fire in case of emergencies.Along with this, the employees were trained on how to use the fire extinguishers and mark themselves safe. Each employee was taught the process of handling the extinguisher and using it up to the needs.It is always good to be well prepared for any calamity. Industrial fire safety measures are taken to minimise the destruction caused by fire. The primary actions to take during an outrage of fire are trying to minimise the fire, reducing the fire and most importantly, preventing accidents that can cause due to the fire.Parason puts the safety of their employees at utmost priority when it comes to working at the plants. Parason makes sure their employees are safe and sound in the working environment. After all, the customer’s satisfaction depends on the employee’s satisfaction. ## Letter of Appreciation from Banwari Paper Mills Ltd URL: https://www.parason.com/news/letter-of-appreciation-from-banwari-paper-mills-ltd Date: 2022-08-10 Category: installations We are overwhelmed in receiving this appreciation letter from Banwari Paper Mills Ltd.It was a year ago when the mill approached us for the Parason Disc Filters formerly known as Poly Disc Filters.The company has been manufacturing paper since past 32 years, producing 100% recycled papers, therefore serving the green initiative.There paper is high bulk paper and is used for copy manufacturing as well as printing. The factory is situated in Kashipur, Uttrakhand.The Parason Disc Filter used by the mill to produce papers was of size 3.7 Dia 10/12. The disc filter is used to improve the quality of the product. Mentioning the satisfactory performance of the filter, the managing director of Banwari Paper Mills Ltd., Jasbir Singh Goraya said,“The Poly Disc Filter (PDF) size 3.7 Dia 10/12 has been in used for past 11 months and we are happy to inform you that its performance is found to be very satisfactory. We have attained the specified throughput with the provision for increasing further in future. The clarity of cloudy and clear filtrates are as per the purchase order.”Further they congratulated Parason for developing this equipment and manufacturing it to international standards.We as a family of parason, feel immense proud in sharing this significant incidence with you. The satisfactory responses received by our beloved clients make us look forward and serve you even better.Regards,Parason Machinery Pvt. Ltd. ## TNPL Appreciates Parason's Screen Baskets URL: https://www.parason.com/news/tnpl-appreciates-parasons-screen-baskets Date: 2022-05-22 Category: installations As said by Michael LeBoeuf, “A satisfied customer is the best business strategy of all”, Parason finds extreme pleasure when we receive the letters of gratitude from our customers.Our esteemed client, The Tamil Nadu Newsprint and Papers Limited, have been a faithful customer to us. TNPL is a huge Government promoted paper mill in Tamil Nadu. TNPL is known for world-class tree-free papers, packaging boards & cement.The firm installed the Parason Screen Baskets in their Paper Mills for their METSO Screen Model DC 10. Parason’s precise and proven Screen Baskets have been one of the most demanded products of Parason worldwide, for their optimized screen solutions. Specially designed for efficient cleaning with reduced energy consumptions, Parason Screen Baskets have higher capacity and utilize minimum energy.Experiencing the smooth and satisfactory performance, TNPL has placed multiple repeated orders for the same product. We believe that ‘Quality in a service or product is not what you put into it. It is what the customer gets out of it.’Parason family is thankful to TNPL for sharing this lovely feedback. Our customers are at the heart of our organization. ## Certificate of Merit at International Exhibition PAPER-ME and TISSUE-ME URL: https://www.parason.com/news/certificate-of-merit-in-the-international-exhibition-of-paper-me-and-tissue-me Date: 2022-02-14 Category: company Our Company received the Certificate Of Merit for Parason Machinery and its pulp and paper solutions, in the International Exhibition of PAPER-ME and TISSUE-ME organized by Nile Trade Fairs, Cairo-Egypt.Paper-ME i.e. Paper Middle East 2019, was the 11th International Exhibition for Paper, Board, Tissue & Packaging Industry by Egypt International Exhibition Centre (EIEC) and Tissue-ME i.e. Tissue Middle East 2019, was the 6th International Exhibition for Tissue Paper, Hygienic Products & Converting Industry by Egypt International Expo Centre (EIEC). The event took place on September, 18-19-20, 2019 in Cairo, Egypt. ## Dr. Hemant Gupta's Inspirational Speech on Wastewater Treatment at PaperTech 2019 URL: https://www.parason.com/news/dr-hemant-guptas-inspirational-speech-on-wastewater-treatment-solutions-in-papertech-2019-conference Date: 2019-10-23 Category: events The C.T.O. of Parason, Dr. Hemant Gupta addressed the audience with an inspirational speed on ‘Wastewater Treatment Solutions for Paper and Pulp Industry‘ at the 13th PaperTech Conference held at HICC, Hyderabad. The event took place on 16, 17, and 18th September 2019.Dr. Hemant Gupta presented the treatment of water consumption in the Indian Paper Industry and revealed some important water management technologies. He Presented the key points in Economical and Ecological Wastewater Treatment.Parason maintains a keen approach towards preserving the ecological balance of our mother earth. Parason focuses on how we can bring technology to our use for our advantage along with serving a hand in environment protection.Dr. Hemant Gupta ended the speech by explaining the benefits of this process such as,Production of colloidal and bacteria-free ultrapure waterHigh-efficiency reduction of anionic trashReduction of freshwater consumptionCoating containing effluent recovery and reuseMinimization of coating lossesWater ready for reuse and will have a shorter treatment time.The speech also focused on the challenges faced during the process and how our expertise overcome and step up our role in the same.‍Hemant Gupta Papertech 2019 conference Pulp Paper Industry ## Parason Provides Free Covid-19 Vaccination to All Employees and Families URL: https://www.parason.com/news/parason-provides-free-covid-19-vaccination-to-all-employees-and-their-families Date: 2021-06-15 Category: company The CMD of Desarda Group, Shekharji Desarda and Director Kishore Desarda along with the marketing manager of Medicover hospital during the agreement of the vaccination programDr. Desarda Group of Industries is providing Covid-19 vaccination to all its employees and their family members. The organization is covering the vaccination cost of around 5000 people in this initiative with proper medical care.We had arranged a COVID-19 vaccination drive in Parason head office and across all our manufacturing plants. All the employees and workers along with their families are getting vaccinated under this initiative.Parason has always been keen on fulfilling our Corporate Social Responsibilities. We have vaccinated 100% of our employees aged between 20 to 60 years.A sincere thanks to our health partner, Medicover Hospital, Aurangabad, for providing a smooth process with prompt & reliable service.Parason ~ Promoting health & wellness! ## Say NO to Single-Use Plastic with Parason URL: https://www.parason.com/news/say-no-to-single-use-plastic-with-parason Date: 2022-10-05 Category: sustainability Say NO to single use plastic with ParasonWhen the Prime Minister urges the citizens of its country to dedicate ourself in making India plastic-free, it is our duty to be a part of the initiative.We at Parason, develop solutions that help to yield products that replace the single-use plastic. Our solutions are developed with the latest tools and technologies that serve the root cause of making India plastic-free.India is an agricultural country. A lot of agricultural waste is produced every day. Parason provides solutions that would turn the agricultural leftovers like bagasse, wheat-straws, etc. into disposable tableware.Our tableware manufacturing machines are built for producing fibre moulded products like disposable plates, cups, containers, bowls, food packaging boxes, etc.We aim to manufacture better and cheaper products that would make India self-reliant and free from single-use plastic. ## Proud to Announce — Parason Achieves ISO & CE Certification! URL: https://www.parason.com/news/proud-to-announce-we-have-achieved-iso-ce-certification Date: 2019-08-12 Category: company We are proud to announce that Parason’s range of machinery has recently been accredited with the world’s most recognized CE Certificate of Compliance by the UK Certification & Inspection Ltd.We have also been independently assessed by the Quality Research Organization India and termed as compliant with the requirements of ISO 9001:2015 Quality Management System!Parason Machinery receives the Certificate of Compliance from UK Certification & Inspection Ltd.Parason Machinery receives the Certificate of Registration from Quality Research Organization ## Renowned Supplier to Pulp & Paper Industry — ITC Recognition URL: https://www.parason.com/news/renowned-supplier-to-pulp-paper-industry Date: 2019-05-20 Category: company Acknowledged By …….ITC LTD. PSPD, BHADRACHALAMHonored by …….STRATAGIC SUPPLIER OF THE YEAR FROM THOUSANDS OF SUPPLIERS!!!! ## 1st Prize for Best Design & Technology URL: https://www.parason.com/news/parason-awarded-1st-prize Date: 2019-03-10 Category: company Parason Machinery has been awarded the 1st Prize for Best Design & Technology — a recognition of the company's innovative engineering approach and commitment to delivering cutting-edge machinery solutions for the pulp and paper industry.Engineering InnovationThis award recognizes Parason's sustained investment in research and development, advanced manufacturing processes, and design excellence. The company's engineering team leverages state-of-the-art tools including ANSYS simulation software, 3D CAD modeling, and computational fluid dynamics (CFD) analysis to optimize every product for maximum performance and efficiency.Areas of Design ExcellenceStock preparation equipment with optimized flow dynamicsRefiner disc patterns engineered through computational analysisScreen baskets with precision slot geometry for superior screening efficiencyEnergy-efficient machinery designs that reduce operational costsCompact and modular equipment layouts for easy installation and maintenanceTechnology LeadershipParason has consistently introduced innovative products and technologies to the Indian and global markets. From the indigenous development of Top Separator Baskets to the integration of robotic automation in molded fiber production, the company has demonstrated a relentless pursuit of technological advancement.The Best Design & Technology award adds to Parason's growing collection of industry recognitions, including multiple 1st prizes at Paperex exhibitions, ISO & CE certifications, and Export House status from the Government of India.Driving the Industry ForwardParason's design philosophy centers on delivering maximum value to customers — higher efficiency, lower energy consumption, reduced maintenance, and longer equipment life. Every product undergoes rigorous testing and quality control before delivery, ensuring that customers receive equipment that performs reliably from day one. ## 1st Prize for Excellence in Machinery Display at Paperex 2017 URL: https://www.parason.com/news/1st-prize-for-excellence-in-machinery-display Date: 2017-11-15 Category: events Parason wins first prize for Excellence in Machinery Display in the world of Paperex 2017, New Delhi. --- # Solutions - **X Filter Bags**: https://www.parason.com/solutions/x-filter-bags (Spare Parts) - **X Filter Filtrate Quality**: https://www.parason.com/solutions/x-filter-filtrate-quality (X Filter) - **X Filter Maintenance & Support**: https://www.parason.com/solutions/x-filter-maintenance-support (Service & Support) - **X Filter Spare Parts**: https://www.parason.com/solutions/x-filter-spare-parts (Spare Parts) - **X Filter Recausticizing**: https://www.parason.com/solutions/x-filter-recausticizing (Chemical Recovery) - **JC Conflo Fillings**: https://www.parason.com/solutions/jc-conflo-fillings (Refiner Fillings) - **JC Conflo Energy Savings**: https://www.parason.com/solutions/jc-conflo-energy-savings (Refiner Fillings) - **JC Conflo Fiber Quality**: https://www.parason.com/solutions/jc-conflo-fiber-quality (Refiner Fillings) - **JC Conflo Filling Life**: https://www.parason.com/solutions/jc-conflo-filling-life (Refiner Fillings) - **JC Conflo Alternative**: https://www.parason.com/solutions/jc-conflo-alternative (Refiner Fillings) - **JC Conflo Refining Support**: https://www.parason.com/solutions/jc-conflo-refining-support (Service & Support) --- Source: https://www.parason.com/llms.txt Sitemap: https://www.parason.com/sitemap.xml Contact: https://www.parason.com/contact